MTS Sensors Temposonics T Series Operation Manual
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MTS Sensors Temposonics T Series Operation Manual

Magnetostrictive linear position sensors
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Temposonics
®
Magnetostrictive Linear Position Sensors
TH Analog ATEX / IECEx / CEC / NEC Certified, Safety SIL 2 Capable
Operation Manual

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  • Page 1 Temposonics ® Magnetostrictive Linear Position Sensors TH Analog ATEX / IECEx / CEC / NEC Certified, Safety SIL 2 Capable Operation Manual...

  • Page 2: Table Of Contents

    1.2 Used symbols and warnings ............ 2 read this documentation thoroughly and follow the safety 2. Safety instructions ............2 information. For further details on SIL 2 refer to MTS Sensors 2.1 Intended use ................2 SIL 2 safety manual (part number: 551504).
  • Page 3 Temposonics TH Analog ATEX / IECEx / CEC/ NEC Certified, Safety SIL 2 Capable ® Operation Manual 4. The EU-Type Examination Certificates and Certificates of Compliance have to be taken into account including any special condition defined therein. 5. The position sensor may be used in ATEX / IECEx and CEC / NEC Classes, Zones and Divisions according to section 8 respectively section 9.

  • Page 4: Forseeable Misuse

    (VDE 0100, part 540; IEC 364-5-54). magnetic field 5. Sensors from MTS Sensors are approved only for the intended Cables are damaged Short circuit – the sensor can use in industrial environments (see section 2.1). Contact the...

  • Page 5: Safety Instructions For Use In Explosion-Hazardous Areas

    (PE) to avoid electrostatic or expected. Nor will MTS Sensors accept liability in the event of fault discharge (ESD). or negligence of the company.

  • Page 6: Identification

    Temposonics TH Analog ATEX / IECEx / CEC/ NEC Certified, Safety SIL 2 Capable ® Operation Manual 3. Identification 3.1 Order code Temposonics ® Standard stroke length (in.)* a Sensor model Stroke length Ordering steps H Rod 1 … 20 in. 0.2 in.
  • Page 7 Temposonics TH Analog ATEX / IECEx / CEC/ NEC Certified, Safety SIL 2 Capable ® Operation Manual g Functional safety type N Not approved S SIL 2 (with certificate and manual) h Additional option type N None Output 1 output with 1 magnet Output 1 (position magnet 1) (Available outputs for SIL 2: A01 and A11) 1 4…20 mA...

  • Page 8: Nameplate (Example)

    Temposonics TH Analog ATEX / IECEx / CEC/ NEC Certified, Safety SIL 2 Capable ® Operation Manual 3.2 Nameplate (example) THN0080MC011DSNA11 THN0080MC011GSNA11 THN0080MC011ESNA11 In: 24 VDC 100 mA In: 24 VDC 100 mA In: 24 VDC 100 mA Out: 20-4 mA Out: 20-4 mA Out: 20-4 mA S/N: 90510266...

  • Page 9: Product Description And Commissioning

    Temposonics TH Analog ATEX / IECEx / CEC/ NEC Certified, Safety SIL 2 Capable ® Operation Manual 4. Product description and commissioning 4.1 Functionality and system design Position magnet (Magnetic fi eld) Torsional strain Product designation pulse converter • Position sensor Temposonics T-Series Sensing element Current pulse...

  • Page 10: Styles And Installation

    Temposonics TH Analog ATEX / IECEx / CEC/ NEC Certified, Safety SIL 2 Capable ® Operation Manual 4.2 Styles and installation Threaded flange with raised-face Version D & G Sensor electronics housing Null zone Stroke length Dead zone Standard: 25…7620 132.5 (1…300) 63.5 (2.5) /...
  • Page 11 Temposonics TH Analog ATEX / IECEx / CEC/ NEC Certified, Safety SIL 2 Capable ® Operation Manual Side connection C01 / N01 / NF1 (with adapter) / M01 (without adapter) Connection length 22 mm (0.87 in.) for version D & G 18 mm (0.7 in.) for version E &...
  • Page 12 Temposonics TH Analog ATEX / IECEx / CEC/ NEC Certified, Safety SIL 2 Capable ® Operation Manual Version 2/ Type D- 280702 IECEx/ ATEX/ Ex d/ Ex tb Version D & G Connection adapter Upper lid O-ring Version E & N Connection adapter NOTE: ANY CHANGES TO THIS DRAWING MUST ALSO BE MADE TO 280743E ***NO REVISIONS SHALL BE MADE WITHOUT THE NOTIFICATION TO APPROVAL AGENCY(S).***...
  • Page 13 Temposonics TH Analog ATEX / IECEx / CEC/ NEC Certified, Safety SIL 2 Capable ® Operation Manual Version D & G – Flameproof (explosionproof) housing with flameproof (explosionproof) connection chamber ATEX / IECEx / CEC/ NEC Ex db / Ex tb / AEx d / AEx tb Zone 1 Zone 0 Version E –...
  • Page 14 Temposonics TH Analog ATEX / IECEx / CEC/ NEC Certified, Safety SIL 2 Capable ® Operation Manual Connection options for version D & G Connection options for version E & N ½"-14 NPT ½"-14 NPT ½"-14 NPT ½"-14 NPT C10 = Top connection C01 = Side connection C01 = Side connection C10 = Top connection...
  • Page 15 Temposonics TH Analog ATEX / IECEx / CEC/ NEC Certified, Safety SIL 2 Capable ® Operation Manual Active measuring range Mount the sensor via flange thread or a hex nut. For proper function The technical data of each sensor is checked and documented. The non-magnetic material should be used for mounting support.
  • Page 16 Temposonics TH Analog ATEX / IECEx / CEC/ NEC Certified, Safety SIL 2 Capable ® Operation Manual Sealing the hydraulics Mounting the ring magnet There are two ways to seal the flange contact surface (fig. 14): Install the magnet using material with non-magnetic properties for 1.

  • Page 17: Electrical Connection

    Temposonics TH Analog ATEX / IECEx / CEC/ NEC Certified, Safety SIL 2 Capable ® Operation Manual 4.3 Electrical connection Connector wiring for SIL 2 sensor Placement of installation and cabling is vital to proper performance Connect the sensor directly to the control system, indicator or other of the sensor‘s electromagnetic compatibility (EMC).
  • Page 18 Temposonics TH Analog ATEX / IECEx / CEC/ NEC Certified, Safety SIL 2 Capable ® Operation Manual Connector wiring for standard sensor Connect the sensor directly to the control system, indicator or other External ground lug evaluating systems as follows: External ground lug External ground lug Pin number...
  • Page 19 IBExU 14 ATEX**** IECex IBE 14.**** 0102 Ex de llC T4 Ga/Gb ll 1/2G Temposonics TH Analog ATEX / IECEx / CEC/ NEC Certified, Safety SIL 2 Capable ® Ex tb lllC T125°C Ga/Db IP66/IP67 ll 1/2D Operation Manual NON-HAZARDOUS AREA HAZARDOUS LOCATION External fuse Note chapter 2.4 on page 5...
  • Page 20 Temposonics TH Analog ATEX / IECEx / CEC/ NEC Certified, Safety SIL 2 Capable ® Operation Manual Cable connection (SIL 2 example) Recommended tools Electric torque screwdriver Torque wrench Slotted screwdriver Crimping tool 3 mm (0.12 in.), torque depending on cable gland 2.0 ×...
  • Page 21 Temposonics TH Analog ATEX / IECEx / CEC/ NEC Certified, Safety SIL 2 Capable ® Operation Manual Step 2: Cable connection (Option 1: Disassembly of connection adapter) Loosen the five M4×10 screws (AF 3). Mount the cable gland at the connection adapter. Note the instructions given by the manufacturer of the cable gland.
  • Page 22 Temposonics TH Analog ATEX / IECEx / CEC/ NEC Certified, Safety SIL 2 Capable ® Operation Manual Step 2: Cable connection (Option 2: Without disassembly of connection adapter) Loosen the five M4×10 screws (SW 3). Mount the cable and cable gland. Note the instructions given by the manufacturer of the cable gland.

  • Page 23: Frequently Ordered Accessories

    Temposonics TH Analog ATEX / IECEx / CEC/ NEC Certified, Safety SIL 2 Capable ® Operation Manual 4.4 Frequently ordered accessories – Additional options available in our Accessories Guide 551444 Position magnets Ø 32.8 (Ø 1.29) Ø 32.8 Ø 4.3 Ø...
  • Page 24 Temposonics TH Analog ATEX / IECEx / CEC/ NEC Certified, Safety SIL 2 Capable ® Operation Manual Magnet floats Ø 18 Ø 18 (Ø 0.7) (Ø 0.7) Ø 18 Ø 18 (Ø 0.7) (Ø 0.7) Ø 47 Ø 47 (Ø 1.83) (Ø...

  • Page 25: Operation

    ® tasks very easily from outside via the connecting leads – without opening the sensor. Various MTS Sensors sensor control units from the list of accessories (see page 24) are available for this purpose. Start...
  • Page 26 Temposonics TH Analog ATEX / IECEx / CEC/ NEC Certified, Safety SIL 2 Capable ® Operation Manual Analog cabinet programmer, part no. 253 408 The built-in programming unit is installed firmly in the control cabinet. It can be used to change the stroke length and the measuring direction and save the new values in the sensor using a simple teach- in process.
  • Page 27 1 Magnet sensor changed within the active stroke via a Windows computer and analog Output 1: position configurator by MTS Sensors. Depending on the sensor design, the Active measuring range tool allows the menu-driven change of: • Start- / end-position of magnet...
  • Page 28 Temposonics TH Analog ATEX / IECEx / CEC/ NEC Certified, Safety SIL 2 Capable ® Operation Manual Fig. 31: Example of windows user interface Fig. 33: Example of tab controls In the File menu, the sensor configuration can be saved on hard Menu Test Sensor provides a data display (fig.

  • Page 29: Maintenance And Troubleshooting

    Temposonics TH Analog ATEX / IECEx / CEC/ NEC Certified, Safety SIL 2 Capable ® Operation Manual 6. Maintenance and troubleshooting Setting examples for hand programmer or cabinet programmer The sensor measurement range can be positioned with the tools as previously described any time.

  • Page 30: Repair

    / or using, where necessary, tools and test equipment. 6.3 Repair Repairs of the sensor may be performed only by MTS Sensors or an explicitly authorized body. Repairs of the flameproof joints must be made by the manufacturer in compliance with the constructive specifications.

  • Page 31: Technical Data For Sil 2 Sensor

    Temposonics TH Analog ATEX / IECEx / CEC/ NEC Certified, Safety SIL 2 Capable ® Operation Manual 8. Technical data for SIL 2 sensor Output Current 4…20 mA, 20…4 mA (minimum / maximum load 0 / 500 Ω) Measured value Position Measurement parameters Resolution...
  • Page 32 Temposonics TH Analog ATEX / IECEx / CEC/ NEC Certified, Safety SIL 2 Capable ® Operation Manual Certification for SIL 2 sensor Certifi cation Required Version E Version D Version G Version N IECEx / ATEX Ex db eb IIC T4 Ga/Gb Ex db IIC T4 Ga/Gb Ex db IIC T4 Ga/Gb No hazardous...

  • Page 33: Technical Data For Standard Sensor

    Temposonics TH Analog ATEX / IECEx / CEC/ NEC Certified, Safety SIL 2 Capable ® Operation Manual 9. Technical data for standard sensor Output Current 4(0)…20 mA, 20…4(0) mA (minimum / maximum load 0 / 500 Ω) Measured value Position Measurement parameters Resolution 16 bit;...
  • Page 34 Temposonics TH Analog ATEX / IECEx / CEC/ NEC Certified, Safety SIL 2 Capable ® Operation Manual Certification for standard sensor Certifi cation Required Version E Version D Version G Version N IECEx / ATEX Ex db eb IIC T4 Ga/Gb Ex db IIC T4 Ga/Gb Ex db IIC T4 Ga/Gb No hazardous...

  • Page 35: Declaration Of Conformity For Standard Version

    10. Declaration of Conformity for standard version EU Declaration of Conformity EC15.001E EU-Konformitätserklärung Déclaration UE de Conformité MTS Sensor Technologie GmbH & Co. KG, Auf dem Schueffel 9, 58513 Luedenscheid, Germany declares as manufacturer in sole responsibility that the position sensor type erklärt als Hersteller in alleiniger Verantwortung, dass der Positionssensor Typ déclare en qualité...

  • Page 36: Declaration Of Conformity For Sil 2 Version

    11. Declaration of Conformity for SIL 2 version EC15.002E EU Declaration of Conformity EU-Konformitätserklärung Déclaration UE de Conformité MTS Sensor Technologie GmbH & Co. KG, Auf dem Schueffel 9, 58513 Luedenscheid, Germany declares as manufacturer in sole responsibility that the position sensor type erklärt als Hersteller in alleiniger Verantwortung, dass der Positionssensor Typ déclare en qualité...

  • Page 37: Appendix

    Don’t specify chemical formulas. In the event of suspected penetration of substances into the sensor, Please include safety data sheets of the substances, if applicable. consult MTS Sensors to determine measures to be taken before shipment. Short description of malfunction:...
  • Page 38 MTS, Temposonics and Level Plus are registered trademarks of MTS Systems Corporation MTS Systems Corporation MTS Sensor Technologie in the United States; MTS SENSORS and the MTS SENSORS logo are trademarks of MTS Sensors Division GmbH & Co. KG Systems Corporation within the United States. These trademarks may be protected in other 3001 Sheldon Drive Auf dem Schüffel 9...
  • Page 41 IECEx Certificate of Conformity INTERNATIONAL ELECTROTECHNICAL COMMISSION IEC Certification Scheme for Explosive Atmospheres for rules and details of the IECEx Scheme visit www.iecex.com Certificate No.: IECEx CML 16.0039X Issue No: 0 Certificate history: Issue No. 0 (2016-06-09) Status: Current Page 1 of 3 Date of Issue: 2016-06-09 Applicant:...
  • Page 42 IECEx Certificate of Conformity Certificate No: IECEx CML 16.0039X Issue No: 0 Page 2 of 3 Date of Issue: 2016-06-09 Manufacturer: MTS Sensor Technologie GmbH & Co KG Auf dem Schüffel 9 58513 Lüdenscheid Germany Additional Manufacturing location(s): MTS Systems Corporation, Sensors Division 3001 Sheldon Drive Cary NC 27513...
  • Page 43 IECEx Certificate of Conformity Certificate No: IECEx CML 16.0039X Issue No: 0 Page 3 of 3 Date of Issue: 2016-06-09 Schedule EQUIPMENT: Equipment and systems covered by this certificate are as follows: The T-Series TH is a magnetostrictive linear position sensor comprising a stainless steel hexagonal cross-sectional enclosure and cylindrical measuring element.
  • Page 44 QPS Evaluation Services Inc Testing, Certification and Field Evaluation Body Accredited in Canada, the USA, and Internationally Page 1 of 2 File LR1346 CERTIFICATE OF COMPLIANCE (ISO TYPE 3 CERTIFICATION SYSTEM) Issued to MTS Sensor Technologie GmbH & Co. KG Address Auf Dem Schüffel 9 Lüdenscheid, Germany...
  • Page 45 QPS Evaluation Services Inc Testing, Certification and Field Evaluation Body Accredited in Canada, the USA, and Internationally Page 1 of 2 File LR1346 Statement of Compliance: The product(s) identified in this Certificate and described in the Report covered under the above referenced project number have been investigated and found to be in compliance with the relevant requirements of the above referenced standard(s).
  • Page 46 QPS Evaluation Services Inc Testing, Certification and Field Evaluation Body Accredited in Canada, the USA, and Internationally Page 1 of 2 File LR1346 CERTIFICATE OF COMPLIANCE (ISO TYPE 3 CERTIFICATION SYSTEM) Issued to MTS Sensor Technologie GmbH & Co KG Address Auf Dem Schüffel 9 Lüdenscheid...
  • Page 47 QPS Evaluation Services Inc Testing, Certification and Field Evaluation Body Accredited in Canada, the USA, and Internationally Page 2 of 2 File LR1346 Statement of Compliance: The product(s) identified in this Certificate and described in the Report covered under the above referenced project number have been investigated and found to be in compliance with the relevant requirements of the above referenced standard(s).

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