MTS Sensors Temposonics R V Series Operation Manual
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MTS Sensors Temposonics R V Series Operation Manual

Magnetostrictive linear position sensors
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Temposonics
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Magnetostrictive Linear Position Sensors
R-Series V PROFINET RT & IRT
Temposonics
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Operation Manual
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Summary of Contents for MTS Sensors Temposonics R V Series

  • Page 1 Temposonics ® Magnetostrictive Linear Position Sensors R-Series V PROFINET RT & IRT Temposonics ® Operation Manual...

  • Page 2: Table Of Contents

    R-Series V Profinet RT & IRT Temposonics ® Operation Manual Table of contents 1. Introduction ..............................3 1.1 Purpose and use of this manual ................................3 1.2 Used symbols and warnings ..................................3 2. Safety instructions ............................. 3 2.1 Intended use ......................................3 2.2 Foreseeable misuse ....................................

  • Page 3: Introduction

    This product may be used only for the applications defined under item 1 and only in conjunction with the third-party devices and components recommended or approved by MTS Sensors. As a prerequsite of proper and safe operation the product requires correct transport, storage, mounting and commissioning and must be operat ed with utmost care.

  • Page 4: Installation, Commissioning And Operation

    Fill the outer packaging around the sensor completely to prevent 2.4 Safety instructions for use in explosion-hazardous areas damage during transport. The sensor is not suitable for operation in explosion-hazardous areas. 2/ See also applicable MTS Sensors terms of sales and delivery on: www.mtssensors.com I 4 I...

  • Page 5: Identification

    R-Series V PROFINET RT & IRT Temposonics ® Operation Manual 3. Identification 3.1 Order code of Temposonics ® a Sensor model f Connection type 8 2 × M12 female connectors (5 pin), 5 Profi le 1 × M12 male connector (4 pin) b Design g System G Magnet slider backlash free (part no.

  • Page 6: Order Code Of Temposonics ® Rh5

    R-Series V PROFINET RT & IRT Temposonics ® Operation Manual 3.2 Order code of Temposonics ® a Sensor model f Connection type 8 2 × M12 female connectors (5 pin), 5 Rod 1 × M12 male connector (4 pin) b Design g System B Base unit (only for replacement) 1 Standard...

  • Page 7: Nameplate

    R-Series V PROFINET RT & IRT Temposonics ® Operation Manual 3.3 Nameplate Order code RP5SA0200M01D581U402 MAC address MAC: 00-03-CA-00-58-F6 Serial number S/N: 18020203 Date of Production 12JAN2018 Fig. 1: Example of nameplate of a R-Series V RP5 sensor with PROFINET output 3.4 Approvals •...

  • Page 8: Product Description And Commissioning

    Strain pulse detected by converter Time-of-fl ight converted into position Principle of operation and system construction The absolute, linear position sensors provided by MTS Sensors rely on the company’s proprietary Temposonics magnetostrictive ® Fig. 2: Time-based magnetostrictive position sensing principle technology, which can determine position with a high level of precision and robustness.

  • Page 9: Styles And Installation Of Temposonics ® Rp5

    R-Series V PROFINET RT & IRT Temposonics ® Operation Manual 4.2 Styles and installation of Temposonics ® RP5-M-A/-V, example: Connection type D58 (connector output) (0.2) Sensor electronics housing Null zone Stroke length Dead zone 48 (1.89) 25…6350 66/71* (0.67) (2.28) (1.1) (1…250) (2.6/2.8*)

  • Page 10: Styles And Installation Of Temposonics ® Rh5

    R-Series V PROFINET RT & IRT Temposonics ® Operation Manual 4.3 Styles and installation of Temposonics ® RH5-M/S-A/-V – RH5 with threaded fl ange M18×1.5-6g or ¾"-16 UNF-3A, connection type D58 (connector output) Sensor electronics housing Null zone Stroke length Dead zone 25…7620 63.5/66*...
  • Page 11 R-Series V PROFINET RT & IRT Temposonics ® Operation Manual RH5-J-A/-V – RH5 with threaded fl ange M22×1.5-6g and Ø 12.7 mm rod, connection type D58 (connector output) Sensor electronics housing Null zone Stroke length Dead zone 25…5900 73.6 (0.67) (2.68) (2.01) (1…232)
  • Page 12 R-Series V PROFINET RT & IRT Temposonics ® Operation Manual Installation of RH5 with threaded flange In the case of threaded flange M18×1.5-6g or M22×1.5-6g, provide Fix the sensor rod via threaded flange M18×1.5-6g, M22×1.5-6g or a screw hole based on ISO 6149-1 (Fig. 11). See ISO 6149-1 for further ¾"-16 UNF-3A.

  • Page 13: Magnet Installation

    R-Series V PROFINET RT & IRT Temposonics ® Operation Manual Centered mounting 4.4 Magnet installation of block magnet Typical use of magnets Air gap: 3 ±2 Magnet Typical sensors Benefi ts 8 ±2 (0.12 ±0.08) Ring magnets Rod model (0.31 ±0.08) •...
  • Page 14 RP5 with block magnet Sensor electronics housing Reference edge of mounting Start position End position R-Series V PROFINET RT & IRT Temposonics ® 25.5 (1) 68.5 / 73.5* (2.7 / 2.9*) Operation Manual * Stroke length > 5000 mm (196.9 in.) RH5 with ring magnet/U-magnet Start- and end positions of the position magnets Consider the start and end positions of the position magnets during...

  • Page 15: Alignment Of The Magnet With The Option "Internal Linearization

    A sensor with internal linearization is delivered with the magnet with which the sensor was calibrated during production. In order to achieve the best possible result, MTS Sensors recommends to operate the RP5 with magnet sliders sensor with the supplied magnet.

  • Page 16: Replacement Of Sensor

    R-Series V PROFINET RT & IRT Temposonics ® Operation Manual For RP5 PROFINET sensors with the U-magnet applies: 4.6 Replacement of sensor • Install the magnet until the marking on the magnet points to the sensor electronics housing. The base unit of the sensor model RH5-B is replaceable as shown •...
  • Page 17 R-Series V PROFINET RT & IRT Temposonics ® Operation Manual 3. Insert the new base unit. Mount the ground lug on a screw. Tighten the screws. Fastening torque 1.4 Nm Fig. 24: Replacement of the base unit (e.g. RH5 sensor), part 2 NOTICE •...

  • Page 18: Electrical Connections

    R-Series V PROFINET RT & IRT Temposonics ® Operation Manual 4.7 Electrical connections Connector wiring Connect the sensor directly to the control system, indicator or other Placement of installation and cabling have decisive influence on evaluating systems as follows: the sensor‘s electromagnetic compatibility (EMC). Hence correct installation of this active electronic system and the EMC of the entire Port 1 Port 2...

  • Page 19: Frequently Ordered Accessories For Rp5 Design

    R-Series V PROFINET RT & IRT Temposonics ® Operation Manual 4.8 Frequently ordered accessories for RP5 design – Additional options available in our Accessories Guide 551 444 Position magnets 15.2 57 (2.24) (0.6) (1.65) (1.69) (0.94) (1.69) (0.55) (0.55) 49 (1.93) (0.79) (0.79) (0.79)

  • Page 20: Frequently Ordered Accessories For Rh5 Design

    R-Series V PROFINET RT & IRT Temposonics ® Operation Manual 4.9 Frequently ordered accessories for RH5 design – Additional options available in our Accessories Guide 551 444 Position magnets Ø 32.8 (Ø 1.29) Ø 4.3 Ø 32.8 Ø 30.5 Ø 25.4 (Ø...

  • Page 21: Frequently Ordered Accessories For Profinet Output

    R-Series V PROFINET RT & IRT Temposonics ® Operation Manual 4.10 Frequently ordered accessories for PROFINET output – Additional options available in our Accessories Guide 551 444 Cable connectors* Programming kit (2.05) (2.09) (0.24) (0.63) Signal connector M12 D-coded male Signal connector M12 end cap Power connector M12 A-coded female TempoLink kit for Temposonics...

  • Page 22: Operation

    R-Series V PROFINET RT & IRT Temposonics ® Operation Manual 5. Operation PROFINET RT & IRT LED status Connection indicator 5.1 Initial start-up MS/ER The position sensor R-Series V PROFINET transfers position and NS/RN velocity values via the PROFINET output. Port 1 Port 2 PROFINET was developed by the PROFIBUS &...

  • Page 23: Supported Network Functions

    MS/ER NS/RN R-Series V PROFINET RT & IRT Temposonics ® Operation Manual Green Information Flashing Sensor identifi cation activated 6. Programming and configuration in the TIA Port 1 L/A Portal 6.1 General Information MS/ER NS/RN This instruction describes as an example the integration and R-Series V sensor with PROFINET programming of a Temposonics ®...
  • Page 24 R-Series V PROFINET RT & IRT Temposonics ® Operation Manual The R-Series V PROFINET supports both RT mode and IRT mode. The Different input modules are available for the R-Series V PROFINET sensor is set to the respective mode during connection setup with the with MTS profile.
  • Page 25 R-Series V PROFINET RT & IRT Temposonics ® Operation Manual In the example shown, the R-Series V PROFINET sensor is assigned • Extrapolation Mode (Setting of the sensor behaviour in case of to slot 0 in the "Device Overview" tab. The parameters of the oversampling) R-Series V PROFINET sensor are set in the sub-section "Module •...

  • Page 26: Parameter Description For Encoder Profile

    R-Series V PROFINET RT & IRT Temposonics ® Operation Manual In order to retrieve information from the “Input module” “Sensor status” expand the entry “PLC” in the list “Devices”. Expand the entry “PLC tags” and click on “Standard-Variablentabelle”. The window “Standard-Variablentabelle” opens. The status information are displayed in this window.
  • Page 27 R-Series V PROFINET RT & IRT Temposonics ® Operation Manual Standard telegram 81 Standard telegram 81 uses 4 bytes for output data from the IO controller to the sensor and 12 bytes of input data from the sensor to the IO-controller. Output data from the IO controller (control ...
  • Page 28 R-Series V PROFINET RT & IRT Temposonics ® Operation Manual Control word 2 (STW2_ENC) Value Significance Comments 0…6 – – Reserved Fault acknowledge (0  1) The fault signal is acknowledged with a positive edge; the sensor reaction to a fault depends on the type of fault. 8, 9 –...
  • Page 29 R-Series V PROFINET RT & IRT Temposonics ® Operation Manual The selected telegram must be dragged into the "Device Overview" • Internal Linearization (Setting of the internal linearization) window. In the example shown, telegram 84 was selected and assi- • On (Internal linearization can only be activated if the table of gned to slot 1 subslot 2 (Fig.
  • Page 30 R-Series V PROFINET RT & IRT Temposonics ® Operation Manual Function Compatibility mode Compatibility mode • Scaling function control: enabled (= 0) disabled (= 1) Activating/deactivating the scaling function. The “Scaling Control by Ignored, the control word Supported function”- parameter can be used to change the encoder (G1_STW) and the set resolution.

  • Page 31: Programming And Configuration Via Simotion Scout

    R-Series V PROFINET RT & IRT Temposonics ® Operation Manual 7. Programming and Configuration via 2. The window "New Project" opens, in which the name of the new SIMOTION SCOUT project must be entered. In this example the name "R5_Profinet_ IRT_U402"...
  • Page 32 R-Series V PROFINET RT & IRT Temposonics ® Operation Manual 4. After the confirmation the window "Properties - Ethernet interface" 6. After confirmation, the window "Interface Selection - P320" opens. Click the "New…" button in the "Parameters" tab to create opens.

  • Page 33: Integrating The Gsdml File

    R-Series V PROFINET RT & IRT Temposonics ® Operation Manual 7.2 Integrating the GSDML file 3. After successful installation of the GSDML file, the window shown opens. Confirm the successful installation by clicking the "OK" The properties and functions of a PROFINET IO field device are button.
  • Page 34 R-Series V PROFINET RT & IRT Temposonics ® Operation Manual 2. Drag the entry of the R-Series V from the "Catalog" into the main • Sensor status: This module shows the current status of the sensor: window and pin it to the PROFINET network. The R-Series V icon •...
  • Page 35 R-Series V PROFINET RT & IRT Temposonics ® Operation Manual A double click on the selected module adds it to the sensor in the address list. The selected module can also be dragged and dropped into a free slot of the address list. In this example, the "Position" module is selected and added to the address list.

  • Page 36: Configuration Of The Sensor In The Network

    R-Series V PROFINET RT & IRT Temposonics ® Operation Manual • Power Supply Alarm (Setting of the alarm behavior when the power 2. In the opening window "Edit Ethernet Node" you can search for supply is out of the specified range) the sensor via the button "Browse…".
  • Page 37 R-Series V PROFINET RT & IRT Temposonics ® Operation Manual 4. The MAC address of the sensor is displayed in the "Edit 6. Assign the name of the device in the window "Edit Ethernet Node" Ethernet Node" window. Enter the IP address and the subnet by an entry in the field "Device name".

  • Page 38: Enable Rt Mode And Irt Mode

    R-Series V PROFINET RT & IRT Temposonics ® Operation Manual 7.5 Enable RT mode and IRT mode 2. Double-click on "Subslot 2 R" in the address list to open the "Properties - Interface - Port 1 (Subslot 2 R)" window. In the The R-Series V PROFINET supports both RT mode and IRT mode.
  • Page 39 R-Series V PROFINET RT & IRT Temposonics ® Operation Manual 6. To set the cycle time with which the controller (Sync master) polls the sensor (Sync slave), click with the right mouse button on the network. A menu opens. Select the entry "PROFINET IO Domain Management…".

  • Page 40: Downloading The Program To The Controller

    R-Series V PROFINET RT & IRT Temposonics ® Operation Manual 8. To adjust the connection of the sensor for the IRT mode, double- 3. Save and compile the created program by clicking the "Save and click in the address list on the "Interface" module in "Subslot 0". Compile"...

  • Page 41: Creating A Program For Recording The Raw Position Values

    R-Series V PROFINET RT & IRT Temposonics ® Operation Manual 7.7 Creating a program for recording the raw Position Values 4. To download the project to the controller, first press the "Connect to selected target devices" button. 1. Open the software configurator of the Siemens SIMOTION. Double-click on the "ADDRESS LIST"...

  • Page 42: Creating A Program For Evaluating The Raw Position Data

    R-Series V PROFINET RT & IRT Temposonics ® Operation Manual 7.8 Creating a program for evaluating the raw position data 3. Double-click on "GLOBAL DEVICE VARIABLES" in the menu on the left of the software configurator. The window for the global 1.
  • Page 43 R-Series V PROFINET RT & IRT Temposonics ® Operation Manual 6. The created program "ST_1" must be inserted into the execution 9. The successful compilation is indicated by the following entries in system. To do this, double-click on "EXECUTION SYSTEM" in the the window at the bottom of the Software Configurator.

  • Page 44: Display Of Failure Information

    R-Series V PROFINET RT & IRT Temposonics ® Operation Manual 14. The corresponding window will open. Click in this window the 7.9 Display of failure information "RUN" button in the column "Control". 1. The R-Series V PROFINET can output failures such as "power supply out of the specified range"...

  • Page 45: Tempolink Smart Assistant With R-Series V Profinet

    9.2 Maintenance The sensor is maintenance-free. 9.3 Repair Repairs of the sensor may be performed only by MTS Sensors or a repair facility explicitly authorized by MTS Sensors. For return see chapter "2.6 Return" on page 4. Fig. 112: Display of error messages in the "Module Information" window 9.4 List of spare parts...

  • Page 46: Technical Data

    R-Series V PROFINET RT & IRT Temposonics ® Operation Manual 11. Technical data R-Series V RP5 11.1 Technical data Temposonics ® Output Interface PROFINET RT PROFINET IRT version 2.3 Data protocol MTS Profile and Encoder Profile 4.1 Data transmission rate 100 MBit/s (maximum) Measured value Position, velocity/option: Simultaneous multi-position and multi-velocity measurements up to 30 magnets...

  • Page 47: Technical Data Temposonics ® R-Series V Rh5

    R-Series V PROFINET RT & IRT Temposonics ® Operation Manual R-Series V RH5 11.2 Technical data Temposonics ® Output Interface PROFINET RT PROFINET IRT version 2.3 Data protocol MTS Profile and Encoder Profile 4.1 Data transmission rate 100 MBit/s (maximum) Measured value Position, velocity/option: Simultaneous multi-position and multi-velocity measurements up to 30 magnets Measurement parameters...
  • Page 48 Please include safety data sheets of the substances, if applicable. Please include safety data sheets of the substances, if applicable. consult MTS Sensors to determine measures to be taken before consult MTS Sensors to determine measures to be taken before shipment.
  • Page 49 R-Series V Profinet RT & IRT Temposonics ® Operation Manual 13. Appendix II C Y L I N D E R P O R T D E T A I L S P O R T D E TA I L ( P D ) F O R R H 5 - S : NOTES: 1.

  • Page 50: Glossary

    MTS Profi le faster than the native cycle time, independent of the stroke length of The MTS profi le was developed by MTS Sensors and is tailored to the sensor. Without extrapolation, if data is requested faster than the the characteristics of magnetostrictive position sensors. With this native cycle time, the last measured value is repeated.
  • Page 51 MTS, Temposonics and Level Plus are registered trademarks of MTS Systems Corporation in the United States; MTS SENSORS and the MTS SENSORS logo are trademarks of MTS Systems Corporation within the United States. These trademarks may be protected in other countries. All other trademarks are the property of their respective owners. Copyright © 2020 MTS Systems Corporation. No license of any intellectual property rights is granted.

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