MTS Sensors Temposonics V SSI R Series Operation Manual

MTS Sensors Temposonics V SSI R Series Operation Manual

Magnetostrictive linear position sensors

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Temposonics
®
Magnetostrictive Linear Position Sensors
R-Series V SSI
Temposonics
®
Operation Manual
V

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Summary of Contents for MTS Sensors Temposonics V SSI R Series

  • Page 1 Temposonics ® Magnetostrictive Linear Position Sensors R-Series V SSI Temposonics ® Operation Manual...
  • Page 2: Table Of Contents

    R-Series V SSI Temposonics ® Operation Manual Table of contents 1. Introduction ..............................3 1.1 Purpose and use of this manual ................................3 1.2 Used symbols and warnings ..................................3 2. Safety instructions ............................. 3 2.1 Intended use ......................................3 2.2 Foreseeable misuse ....................................
  • Page 3: Introduction

    This product may be used only for the applications defined under item 1 and only in conjunction with the third-party devices and components recommended or approved by MTS Sensors. As a prerequsite of prop- er and safe operation the product requires correct transport, storage, mounting and commissioning and must be operat ed with utmost care.
  • Page 4: Installation, Commissioning And Operation

    Fill the outer packaging around the sensor completely to prevent 2.4 Safety instructions for use in explosion-hazardous areas damage during transport. The sensors are not suitable for operation in explosion-hazardous areas. 2/ See also applicable MTS Sensors terms of sales and delivery on: www.mtssensors.com I 4 I...
  • Page 5: Identification

    R-Series V SSI Temposonics ® Operation Manual 3. Identification 3.1 Order code Temposonics ® optional f Connection type a Sensor model 0 M16 male connector (7 pin) 5 Profi le X XX m PUR cable (part no. 530 052) H01…H30 (1…30 m/3…99 ft.) b Design See “Frequently ordered accessories”...
  • Page 6 R-Series V SSI Temposonics ® Operation Manual NOTICE k Mode 1 Measuring direction forward, asynchronous mode • For the RP5, the magnet selected in “Design” is included in the scope of delivery. Specify the number of magnets for your 2 Measuring direction forward, synchronous mode 1 application.
  • Page 7: Order Code Temposonics ® Rh5

    R-Series V SSI Temposonics ® Operation Manual 3.2 Order code Temposonics ® optional a Sensor model f Connection type 5 Rod 0 M16 male connector (7 pin) X XX m PUR cable (part no. 530 052) H01…H30 (1…30 m/3…99 ft.) b Design See “Frequently ordered accessories”...
  • Page 8 R-Series V SSI Temposonics ® Operation Manual k Mode NOTICE • Specify the number of magnets for your application and order the 1 Measuring direction forward, asynchronous mode magnets separately. 2 Measuring direction forward, synchronous mode 1 • The number of magnets is limited by the stroke length. 3 Measuring direction forward, synchronous mode 2 The minimum allowed distance between magnets (i.e.
  • Page 9: Nameplate

    R-Series V SSI Temposonics ® Operation Manual 3.3 Nameplate Order code RH5MA0250M01D701S1012G8 Resolution, data length, format 1 µm, 24 bit, Gray S/N: 19220911 01JUN2019 Serial number & date of production Fig. 1: Example of nameplate of R-Series V RH5 sensor with SSI output 3.4 Approvals •...
  • Page 10: Product Description

    Strain pulse detected by converter Time-of-fl ight converted into position Principle of operation and system construction The absolute, linear position sensors provided by MTS Sensors rely on the company’s proprietary Temposonics magnetostrictive technol- Fig. 2: Time-of-flight based magnetostrictive position sensing principle ®...
  • Page 11: Installation Temposonics ® Rp5

    R-Series V SSI Temposonics ® Operation Manual 4.2 Installation Temposonics ® RP5-M-A/-V, example: Connection type D70 (connector output) Sensor electronics housing Null zone Stroke length Dead zone 48 (1.89) 11.7 25…6350 66/71* (0.46) (2.28) (1.1) (1…250) (2.6/2.8*) e.g. for M5 or #10 screws 35.6 (1.4) Ø 5.3 Adjustable mounting clamp 14.6 50 (1.97)
  • Page 12: Installation Temposonics ® Rh5

    R-Series V SSI Temposonics ® Operation Manual 4.3 Installation Temposonics ® RH5-M/S-A/-V – RH5 with threaded flange M18×1.5-6g or ¾"-16 UNF-3A, example: Connection type D70 (connector output) Sensor electronics housing Null zone Stroke length Dead zone 11.7 25…7620 63.5/66* (0.46) (2.68) (2.01) (1…300) (2.5/2.6*) Threaded flange »M«: M18×1.5-6g Threaded flange »S«: ¾"-16 UNF-3A (0.98) * Stroke length > 5000 mm (196.9 in.) Threaded flange »M«...
  • Page 13 R-Series V SSI Temposonics ® Operation Manual RH5-J-A/-V – RH5 with threaded flange M22×1.5-6g and Ø 12.7 mm rod, example: Connection type D70 (connector output) Sensor electronics housing Null zone Stroke length Dead zone 11.7 25…5900 73.6 (0.46) (2.68) (2.01) (1…232) (2.9) Threaded flange »J«: M22×1.5-6g (0.98) (2.09) RH5-B-A/-V – RH5 base unit (only for replacement), example: Connection type D70 (connector output) Sensor electronics housing Null zone Stroke length Dead zone 11.7 25…7620 52/54/57**...
  • Page 14 R-Series V SSI Temposonics ® Operation Manual Installation of RH5 with threaded flange In the case of threaded flange M18×1.5-6g or M22×1.5-6g, provide Fix the sensor rod via threaded flange M18×1.5-6g, M22×1.5-6g or a screw hole based on ISO 6149-1 (Fig. 11). See ISO 6149-1 for fur- ¾"-16 UNF-3A.
  • Page 15: Magnet Installation

    R-Series V SSI Temposonics ® Operation Manual Centered mounting 4.4 Magnet installation of block magnet Typical use of magnets Magnet Typical sensors Benefi   ts Air gap: 3 ±2 8 ±2 (0.12 ±0.08) Ring magnets Rod model • Rotationally symmetrical (0.31 ±0.08) Sensor element (RH5)
  • Page 16 Controlling design dimensions are in millimeters and measurements in ( ) are in inches 3/ Contact MTS Sensors if you need a magnet distance, which is smaller than 75 mm (3 in.). * Stroke length > 5000 mm (196.9 in.) Fig.
  • Page 17: Alignment Of The Magnet With The Option "Internal Linearization

    A sensor with internal linearization is delivered with the magnet with which the sensor was aligned during production. In order to achieve the best possible result, MTS Sensors recommends to operate the sensor with the supplied magnet. For the internal linearization, the following magnets can be used: •...
  • Page 18: Replacement Of Base Unit

    R-Series V SSI Temposonics ® Operation Manual 3. Insert the new base unit. 4.6 Replacement of base unit Install the ground lug on a screw. Tighten the screws. The base unit of the sensor model RH5 (RH5-B) is replaceable as shown in Fig.
  • Page 19: Electrical Connection

    R-Series V SSI Temposonics ® Operation Manual 4.7 Electrical connection Connector wiring Connect the sensor directly to the control system, indicator or other Placement of installation and cabling have decisive influence on evaluating systems as follows: the sensor‘s electromagnetic compatibility (EMC). Hence correct installation of this active electronic system and the EMC of the entire M16 connector system must be ensured by using suitable metal connectors, shielded...
  • Page 20: Frequently Ordered Accessories For Sensor Model Rp5

    R-Series V SSI Temposonics ® Operation Manual 4.8 Frequently ordered accessories for sensor model RP5 – Additional options available in our Accessories Guide 551 444 Position magnets 15.2 57 (2.24) (0.6) (1.65) (1.69) (0.94) (1.69) (0.55) (0.55) 49 (1.93) (0.79) (0.79) (0.79) 40 (1.57)
  • Page 21: Frequently Ordered Accessories For Sensor Model Rh5

    R-Series V SSI Temposonics ® Operation Manual 4.9 Frequently ordered accessories for sensor model RH5 – Additional options available in our Accessories Guide 551 444 Position magnets Ø 32.8 (Ø 1.29) Ø 4.3 Ø 32.8 Ø 30.5 Ø 25.4 (Ø 0.17) (Ø...
  • Page 22: Frequently Ordered Accessories For Ssi Output

    R-Series V SSI Temposonics ® Operation Manual 4.10 Frequently ordered accessories for SSI output – Additional options available in our Accessories Guide 551 444 Cable connectors* Programming tool (2.13) (2.13) Ø 20.5 (Ø 0.81) M16 female connector (7 pin), straight M16 female connector (7 pin), angled TempoLink kit for Temposonics ®...
  • Page 23: Commissioning

    R-Series V SSI Temposonics ® Operation Manual 5. Commissioning The data is transferred serially at SSI, whereby the control system de- termines the time of the polling. During data transmission, the proce- 5.1 Introduction dure described below is carried out (Fig. 32): 1.
  • Page 24: Led Status

    Configuration Invalid configuration of Check the configuration of Confi guration error error the sensor the sensor. Storage error Contact MTS Sensors. Internal error Storage error Error in internal data Contact MTS Sensors. storage Signal error Internal error Internal error of the Contact MTS Sensors.
  • Page 25: Programming And Configuration

    R-Series V SSI Temposonics ® Operation Manual 5.3 Programming and configuration 2. Connection to a sensor with cable output Connect the pig-tails of the sensor cable to the terminal clamps 5.3.1 Connection of TempoLink smart assistant to R-Series V of the adapter cable according to the connector wiring in Fig. 37 sensor (Fig.
  • Page 26: Connection Of Tempolink Smart Assistant To Power Supply

    R-Series V SSI Temposonics ® Operation Manual 5.3.2 Connection of TempoLink smart assistant to power supply Connect the barrel connector of the power supply to the connection point labeled “INPUT 24 VDC” on the TempoLink smart assistant (Fig. 39). Connection to power supply O U T P I N P U...
  • Page 27: Connection Of Tempolink Smart Assistant To Smartphone, Tablet Or Computer

    R-Series V SSI Temposonics ® Operation Manual 5.3.3 Connection of TempoLink smart assistant to smartphone, NOTICE tablet or computer Only one device can be connected to the TempoLink smart assistant at a time in order to display the graphical user interface. Connect to a smartphone, tablet or computer to display the graphical user interface of the TempoLink smart assistant.
  • Page 28: Graphical User Interface

    R-Series V SSI Temposonics ® Operation Manual 5.3.5 Graphical user interface Click the menu symbol in the top left to get to the main menu of the graphical user interface (GUI) (Fig. 47): Fig. 49: Starting the command mode to change parameters of the connected sensor Fig.
  • Page 29 R-Series V SSI Temposonics ® Operation Manual NOTICE Synchronization Mode: Setting the type of synchronization for the Changes to the sensor parameters must also be set to the control position measurement. system. • Asynchronous Different parameter values on sensor and control system can lead to •...
  • Page 30: Maintenance And Troubleshooting

    6.2 Maintenance The sensor is maintenance-free. 6.3 Repair Repairs of the sensor may be performed only by MTS Sensors or a repair facility explicitly authorized by MTS Sensors. For return see chapter “2.6 Return” on page 4. I 30 I...
  • Page 31: Technical Data

    R-Series V SSI Temposonics ® Operation Manual 8. Technical data 8.1 Technical data Temposonics ® Output Interface SSI (Synchronous Serial Interface) – differential signal in SSI standard (RS-485/RS-422) Data format Binary or gray Data length 8…32 bit Data transmission rate 70 kBaud …1 MBaud, depending on cable length: Cable length...
  • Page 32 R-Series V SSI Temposonics ® Operation Manual Electrical connection Connection type 1 × M16 male connector (7 pin) or cable output Operating voltage +12…30 VDC ±20 % (9.6…36 VDC) Power consumption 1.2 W typical Dielectric strength 500 VDC (DC ground to machine ground) Polarity protection Up to −36 VDC Overvoltage protection...
  • Page 33: Technical Data Temposonics ® Rh5

    R-Series V SSI Temposonics ® Operation Manual 8.2 Technical data Temposonics ® Output Interface SSI (Synchronous Serial Interface) – differential signal in SSI standard (RS-485/RS-422) Data format Binary or gray Data length 8…32 bit Data transmission rate 70 kBaud …1 MBaud, depending on cable length: Cable length <...
  • Page 34 R-Series V SSI Temposonics ® Operation Manual Electrical connection Connection type 1 × M16 male connector (7 pin) or cable output Operating voltage +12…30 VDC ±20 % (9.6…36 VDC) Power consumption 1.2 W typical Dielectric strength 500 VDC (DC ground to machine ground) Polarity protection Up to −36 VDC Overvoltage protection...
  • Page 35 Please include safety data sheets of the substances, if applicable. Please include safety data sheets of the substances, if applicable. consult MTS Sensors to determine measures to be taken before consult MTS Sensors to determine measures to be taken before shipment.
  • Page 36 R-Series V SSI Temposonics ® Operation Manual 10. Appendix II C Y L I N D E R P O R T D E T A I L S P O R T D E T A I L ( P D ) F O R R H 5 - S : NOTES: 1.
  • Page 37: Glossary

    R-Series V SSI Temposonics ® Operation Manual 11. Glossary Parity The parity bit is a check bit that is added to a bit string to detect Alarm transmission errors. There are even parity and odd parity. With even The alarm bit is set by the sensor if the sensor detects more parity, the parity bit is set so that the total number of 1-bits in the bit magnets (extra magnet) or less magnets (magnet status error) than string including the parity bit is even.
  • Page 38 MTS, Temposonics und Level Plus sind eingetragene Warenzeichen der MTS Systems Corporation in den USA. MTS Sensors und das MTS Sensors Logo sind Warenzeichen der MTS Systems Corporation in den USA. Diese Warenzeichen können auch in anderen Ländern geschützt sein. Alle anderen Warenzeichen sind im Besitz des jeweiligen Eigentümers. Copyright © 2020 MTS System Corporation. Keine Vergabe von Lizenzen an geistigem Eigentum.

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