MTS Sensors Temposonics T Series Operation Manual
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MTS Sensors Temposonics T Series Operation Manual

Magnetostrictive linear position sensors
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Temposonics
®
Magnetostrictive Linear Position Sensors
TH Analog ATEX / IECEx / CEC / NEC / KCs / EAC Ex certified / Japanese approval /
Safety SIL 2 capable
Operation Manual

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  • Page 1 Temposonics ® Magnetostrictive Linear Position Sensors TH Analog ATEX / IECEx / CEC / NEC / KCs / EAC Ex certified / Japanese approval / Safety SIL 2 capable Operation Manual...

  • Page 2: Table Of Contents

    Temposonics TH Analog ATEX / IECEx / CEC / NEC / KCs / EAC Ex certified / Japanese approval / Safety SIL 2 capable ® Operation Manual Table of contents 1. Introduction ...............................3 1.1 Purpose and use of this manual ..................................3 1.2 Used symbols and warnings ..................................

  • Page 3: Introduction

    N (not approved). information. For further details on SIL 2 refer to MTS Sensors SIL 2 safety manual (part number: 551504). Keep the manual for Zone Concept...

  • Page 4: Forseeable Misuse

    (VDE 0100 part 540; IEC 364-5-54). of ground / shield The electronics can be damaged 5. Sensors from MTS Sensors are approved only for the intended Use of a magnet that is not Error in position measurement use in industrial environments (see chapter “2.1 Intended use”...

  • Page 5: Safety Instructions For Use In Explosion-Hazardous Areas

    Temposonics TH Analog ATEX / IECEx / CEC / NEC / KCs / EAC Ex certified / Japanese approval / Safety SIL 2 capable ® Operation Manual How to ensure safe commissioning 2.4 Safety instructions for use in explosion-hazardous areas 1.

  • Page 6: Warranty

    For diagnostic purposes, the sensor can be returned to MTS Sensors. Any shipment cost is the responsibility of the sender . For a corre- sponding form, see chapter “12. Appendix” on page 43. 2/ See also applicable MTS Sensors terms of sales and delivery on www.mtssensors.com...

  • Page 7: Identification

    Temposonics TH Analog ATEX / IECEx / CEC / NEC / KCs / EAC Ex certified / Japanese approval / Safety SIL 2 capable ® Operation Manual 3. Identification 3.1 Order code of Temposonics ® c Stroke length (continued) a Sensor model X M 0025…7620 mm (standard) H Rod Standard stroke length (mm)*...
  • Page 8 Temposonics TH Analog ATEX / IECEx / CEC / NEC / KCs / EAC Ex certified / Japanese approval / Safety SIL 2 capable ® Operation Manual Operating voltage +24 VDC (−15 / +20 %) Version (see chapter 8 and chapter 9 for further information) D Ex db and Ex tb (A/F 55) Ex db eb and Ex tb (A/F 55) US &...

  • Page 9: Nameplate (Example)

    36 ff and chapter “9. Technical data Temposonics TH standard” on ® page 39 ff.. CML 17JPN1072X NOTICE MTS Sensors For a detailed overview of the certifications, see www.mtssensors.com Fig. 3: Label for japanese approval 3.4 Scope of delivery TH (rod sensor):...

  • Page 10: Product Description And Commissioning

    (version E) Principle of operation and system construction • Non-hazardous (version N) The absolute, linear position sensors provided by MTS Sensors rely on the company’s proprietary Temposonics magnetostrictive All of these variations are available in two types of hardware / software, ®...

  • Page 11: Styles And Installation Of Temposonics ® Th

    Temposonics TH Analog ATEX / IECEx / CEC / NEC / KCs / EAC Ex certified / Japanese approval / Safety SIL 2 capable ® Operation Manual 4.2 Styles and installation of Temposonics ® Threaded flange with raised-face Version D & G Null zone Sensor electronics housing Stroke length...
  • Page 12 Temposonics TH Analog ATEX / IECEx / CEC / NEC / KCs / EAC Ex certified / Japanese approval / Safety SIL 2 capable ® Operation Manual Side connection C01 / N01 / NF1 (with adapter) / M01 (without adapter) Connection length 22 mm (0.87 in.) for version D &...
  • Page 13 Temposonics TH Analog ATEX / IECEx / CEC / NEC / KCs / EAC Ex certified / Japanese approval / Safety SIL 2 capable ® Operation Manual Version D & G Connection adapter Upper lid O-ring Version E & N Connection adapter Upper lid O-ring...
  • Page 14 Temposonics TH Analog ATEX / IECEx / CEC / NEC / KCs / EAC Ex certified / Japanese approval / Safety SIL 2 capable ® Operation Manual Version D & G (example: Threaded fl ange with raised-face) Flameproof (explosionproof) housing with fl ameproof (explosionproof) connection chamber Version D: ATEX / IECEx / EAC Ex / Japanese Approval Version G: ATEX / IECEx / CEC / NEC / EAC Ex / Japanese Approval Zone 1...
  • Page 15 Temposonics TH Analog ATEX / IECEx / CEC / NEC / KCs / EAC Ex certified / Japanese approval / Safety SIL 2 capable ® Operation Manual Connection options for version D & G Connection options for version E & N ½"-14 NPT ½"-14 NPT ½"-14 NPT...
  • Page 16 Temposonics TH Analog ATEX / IECEx / CEC / NEC / KCs / EAC Ex certified / Japanese approval / Safety SIL 2 capable ® Operation Manual Installation of TH with threaded flange »F«, »G«, »M«, »N«, »S«, In the case of threaded flange M18×1.5-6g provide a screw hole based on »T«...

  • Page 17: Magnet Installation

    Temposonics TH Analog ATEX / IECEx / CEC / NEC / KCs / EAC Ex certified / Japanese approval / Safety SIL 2 capable ® Operation Manual Notice for metric threaded flanges NOTICE Mount ring magnets and U-magnets concentrically. Thread Z°...
  • Page 18 If your application requires measuring to the bottom TH with ring magnet & U-magnet of your vessel, ask MTS Sensors about our low lift-off float option which can measure less than 25 mm (1 in.) of liquid.

  • Page 19: Electrical Connection

    Temposonics TH Analog ATEX / IECEx / CEC / NEC / KCs / EAC Ex certified / Japanese approval / Safety SIL 2 capable ® Operation Manual 4.4 Electrical connection Connector wiring for SIL 2 sensor Connect the sensor directly to the control system, indicator or other Placement of installation and cabling have decisive influence on the evaluating systems as follows: sensor‘s electromagnetic compatibility (EMC).
  • Page 20 Temposonics TH Analog ATEX / IECEx / CEC / NEC / KCs / EAC Ex certified / Japanese approval / Safety SIL 2 capable ® Operation Manual NOTICE Connector wiring for standard sensor Connect the sensor directly to the control system, indicator or other Connect output 1 to load of 500 Ω...
  • Page 21 Temposonics TH Analog ATEX / IECEx / CEC / NEC / KCs / EAC Ex certified / Japanese approval / Safety SIL 2 capable ® Operation Manual Non-hazardous area Hazardous area Output DC Ground Not connected Not connected +24 VDC (−15 / +20 %) DC Ground (0 V) External fuse Ground...
  • Page 22 Temposonics TH Analog ATEX / IECEx / CEC / NEC / KCs / EAC Ex certified / Japanese approval / Safety SIL 2 capable ® Operation Manual Cable connection (only for versions E and N) Recommended tools Electric torque screwdriver Torque wrench Slotted screwdriver Crimping tool...
  • Page 23 Temposonics TH Analog ATEX / IECEx / CEC / NEC / KCs / EAC Ex certified / Japanese approval / Safety SIL 2 capable ® Operation Manual Step 2: Cable connection (Option 1: Disassembly of connection adapter) Inspect surfaces and O-ring for damage. Wipe surfaces Loosen the five M4×10 screws (A/F 3).
  • Page 24 Temposonics TH Analog ATEX / IECEx / CEC / NEC / KCs / EAC Ex certified / Japanese approval / Safety SIL 2 capable ® Operation Manual Step 2: Cable connection (Option 2: Without disassembly of connection adapter) Loosen the five M4×10 screws (A/F 3). Connect the cable to the sensor.

  • Page 25: Frequently Ordered Accessories

    Temposonics TH Analog ATEX / IECEx / CEC / NEC / KCs / EAC Ex certified / Japanese approval / Safety SIL 2 capable ® Operation Manual 4.5 Frequently ordered accessories – Additional options available in our Accessories Guide 551444 Position magnets Ø...
  • Page 26 Temposonics TH Analog ATEX / IECEx / CEC / NEC / KCs / EAC Ex certified / Japanese approval / Safety SIL 2 capable ® Operation Manual Float Ø 18 Ø 18 Ø 18 (Ø 0.7) (Ø 0.7) (Ø 0.7) Ø...
  • Page 27 Temposonics TH Analog ATEX / IECEx / CEC / NEC / KCs / EAC Ex certified / Japanese approval / Safety SIL 2 capable ® Operation Manual O-rings Ø 15.3 Ø 16.4 (Ø 0.6) (Ø 0.65) Ø 2.2 Ø 2.2 (Ø...

  • Page 28: Operation

    ® very easily from outside via the connecting leads – without opening the sensor. Various MTS Sensors programming tools from the list of ac- cessories (see page 27) are available for this purpose.
  • Page 29 Temposonics TH Analog ATEX / IECEx / CEC / NEC / KCs / EAC Ex certified / Japanese approval / Safety SIL 2 capable ® Operation Manual 3. Set end point (100 % output) (Fig. 34): NOTICE • Set the position magnet on end position You can only adapt magnet 1 via hand programmer.
  • Page 30 Temposonics TH Analog ATEX / IECEx / CEC / NEC / KCs / EAC Ex certified / Japanese approval / Safety SIL 2 capable ® Operation Manual 5.2.2 Analog cabinet programmer, part no. 253 408 Step 1: Install cabinet programmer Step 2: Connect cabinet programmer Install the built-in programming unit firmly in the control cabinet.
  • Page 31 Temposonics TH Analog ATEX / IECEx / CEC / NEC / KCs / EAC Ex certified / Japanese approval / Safety SIL 2 capable ® Operation Manual 2. Set start position (0 % output) (Fig. 38): • Set the position magnet to start position •...
  • Page 32 The PC programmer is a hardware converter between sensor and serial PC interface. It can be used for adjusting sensor parameters via computer and the MTS Sensors programming software, see also Step 1: Connect PC programmer Step 2: Install software „5.2.4 Setting examples for programming tools“...
  • Page 33 Temposonics TH Analog ATEX / IECEx / CEC / NEC / KCs / EAC Ex certified / Japanese approval / Safety SIL 2 capable ® Operation Manual MTS TH analog software user interface Fig. 41: MTS Analog-Configurator V1.34, Function 1 Fig.
  • Page 34 Temposonics TH Analog ATEX / IECEx / CEC / NEC / KCs / EAC Ex certified / Japanese approval / Safety SIL 2 capable ® Operation Manual 5.2.4 Setting examples for programming tools The sensor‘s measuring range can be repositioned using the tools described above within the active measuring range at any time.

  • Page 35: Maintenance And Troubleshooting

    6.3 Repair Type of Visual Close Detailed Repairs of the sensor may only be performed by MTS Sensors or inspection inspection inspection inspection a repair facility explicitly authorized by MTS Sensors. Repairs of the fla- every 3 months...

  • Page 36: Th Sil 2

    Temposonics TH Analog ATEX / IECEx / CEC / NEC / KCs / EAC Ex certified / Japanese approval / Safety SIL 2 capable ® Operation Manual 8. Technical data Temposonics TH SIL 2 ® Output Current 4…20 mA, 20…4 mA (minimum / maximum load 0 / 500 Ω) Measured value Position Measurement parameters...
  • Page 37 Temposonics TH Analog ATEX / IECEx / CEC / NEC / KCs / EAC Ex certified / Japanese approval / Safety SIL 2 capable ® Operation Manual Certifications Certifi cation required Version E Version D Version G Version N IECEx / ATEX Ex db eb IIC T4 Ga/Gb Ex db IIC T4 Ga/Gb Ex db IIC T4 Ga/Gb...
  • Page 38 Temposonics TH Analog ATEX / IECEx / CEC / NEC / KCs / EAC Ex certified / Japanese approval / Safety SIL 2 capable ® Operation Manual SIL 2 sensor parameter T-Series (SIL 2: Analog Safety) IEC 61508 Safety Level SIL 2 Device type MTTF...

  • Page 39: Th Standard

    Temposonics TH Analog ATEX / IECEx / CEC / NEC / KCs / EAC Ex certified / Japanese approval / Safety SIL 2 capable ® Operation Manual 9. Technical data Temposonics TH standard ® Output Current 4(0)…20 mA, 20…4(0) mA (minimum / maximum load: 0 / 500 Ω) Measured value Position Measurement parameters...
  • Page 40 Temposonics TH Analog ATEX / IECEx / CEC / NEC / KCs / EAC Ex certified / Japanese approval / Safety SIL 2 capable ® Operation Manual Certifications Certifi cation required Version E Version D Version G Version N IECEx / ATEX Ex db eb IIC T4 Ga/Gb Ex db IIC T4 Ga/Gb Ex db IIC T4 Ga/Gb...

  • Page 41: Declaration Of Conformity Of Standard Version

    10. Declaration of conformity of standard version EC15.001H EU Declaration of Conformity EU-Konformitätserklärung Déclaration UE de Conformité MTS Sensor Technologie GmbH & Co. KG, Auf dem Schueffel 9, 58513 Luedenscheid, Germany declares as manufacturer in sole responsibility that the position sensor type erklärt als Hersteller in alleiniger Verantwortung, dass der Positionssensor Typ déclare en qualité...

  • Page 42: Declaration Of Conformity Of Sil 2 Version

    11. Declaration of conformity of SIL 2 version EU Declaration of Conformity EC15.002G EU-Konformitätserklärung Déclaration UE de Conformité MTS Sensor Technologie GmbH & Co. KG, Auf dem Schueffel 9, 58513 Luedenscheid, Germany declares as manufacturer in sole responsibility that the position sensor type erklärt als Hersteller in alleiniger Verantwortung, dass der Positionssensor Typ déclare en qualité...

  • Page 43: Appendix

    Don’t specify chemical formulas. In the event of suspected penetration of substances into the sensor, Please include safety data sheets of the substances, if applicable. consult MTS Sensors to determine measures to be taken before shipment. Short description of malfunction:...
  • Page 44 MTS, Temposonics and Level Plus are registered trademarks of MTS Systems Corporation in the United States; MTS SENSORS and the MTS SENSORS logo are trademarks of MTS Systems Corporation within the United States. These trademarks may be protected in other countries. All other trademarks are the property of their respective owners. Copyright © 2018 MTS Systems Corporation. No license of any intellectual property rights is granted.

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