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OM4005 10/96
Lubrication and Service
1000 HOUR LUBRICATION AND MAINTENANCE CHECKS
NOTE: All 10, 100, and 250 hour service points should
be included with the following:
ENGINE -
Remove and clean breather elements.
Check engine mounts, repair as required.
Adjust/replace fuel injectors as required.
Adjust intake and exhaust valves as required
(Cummins recommends 1500 hours).
FUEL TANK -
Remove breather and clean in solvent. Dry with
air pressure.
Drain water and sediment from fuel tank.
TRANSMISSION -
Remove and clean magnetic plug and drain trans-
mission oil.
Remove and clean sump strainer.
Remove, clean, oil and replace breather.
Refill transmission oil. Lube Key ''D''.
TRANSMISSION FILTERS -
Change transmission oil and oil cooler
filter elements.
HYDRAULIC TANK -
Drain hydraulic oil. Remove, clean magnetic plug.
Change filter elements. Refill with oil. Use Lube
Key ''D'', C-4 hydraulic fluid.
HYDRAULIC TANK BREATHER -
Install new breather.
FINAL DRIVE -
Change final drive oil. Lube Key ''C''. Fill final drive
housing at rear fill plug until oil level is at bottom
of fill hole. Oil must flow from center housing out
to both planetaries; add oil until level is maintained
at bottom of hole. Allow approximately 15 minutes
for proper fill.
NOTE: Long, high speed runs and high operating
temperature may require a more frequent change
interval.
Truck Serial Number ____________________________
Site Unit Number ______________________________
Date:______________Hour Meter_________________
Serviceperson Name___________________________
COMMENTS
Maintenance - Section 4
Page 4-9
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INITIALS
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