Kellfri 35-WKL180 Manual

Kellfri 35-WKL180 Manual

Verge flail mower with flap

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35-WKL180
VERGE FLAIL MOWER
WITH FLAP
Carefully read the operating instructions
before using the product!
Operating instructions translated from Swedish

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Summary of Contents for Kellfri 35-WKL180

  • Page 1 35-WKL180 VERGE FLAIL MOWER WITH FLAP Carefully read the operating instructions before using the product! Operating instructions translated from Swedish...
  • Page 2 Deviation form Warranty terms and conditions Kellfri designs and supplies efficient, affordable machinery and components for forestry, agriculture, construction and gardening in Sweden, the rest of the Nordic region and Europe. We recommend that you always read and follow the safety instructions and the instructions in the product’s operating manual.
  • Page 3: Product Information

    INTRODUCTION Thank you for choosing a product from Kellfri AB. Compliance with the safety instructions, operating manual and sound common sense will guarantee many years of enjoyment using the product. Kellfri’s equipment and products are aimed at self-employed farmers, horse enthusiasts and other country-dwellers who have stringent performance demands.
  • Page 4: Safety Instructions

    If the safety instructions or the operating manual are damaged, or become unusable for any other reason, new copies may be ordered from: Kellfri AB, Munkatorpsgatan 6, SE-532 40 SKARA, Sweden. Tel.: +46 511 242 50 The safety instructions can also be downloaded from Kellfri’s website: www.kellfri.co.uk...
  • Page 5: Before Use

    SURROUNDINGS Check that the work area is free from bystanders and objects before hitching or using the equipment. Otherwise, there is a risk of serious injury. Be extra careful if there are children in the vicinity of the area where the equipment or product is used or stored. Check that there are no low-hanging electrical cables within the work area.
  • Page 6: After Use

    Only those who understand the safety instructions and the operating manual may use the equipment or product. Exercise caution and care when working with the equipment or product and only use it in the way described in the instruction manual. There is a risk of crushing when working with equipment that has moving parts.
  • Page 7: Maintenance And Service

    Do not use your hands to locate leaks. Use a piece of paper or cardboard to search for leaks. Kellfri AB has a policy of continuous product development and therefore reserves the right to make modifications, e.g. to the design and appearance of the product, without prior notice.
  • Page 8 FOR USING MACHINE/EQUIPMENT CONNECTED TO TRACTOR PAY ATTENTION TO THE FOLLOWING: • Carefully read the machine’s operating manual before using the machine! It is important that you understand the directions in the manual. • Keep the work area clear of children and other people. Moving parts increase the risk of accidents. •...
  • Page 9: Power Take-Off Shaft

    MACHINERY/EQUIPMENT CONNECTED TO HYDRAULICS Be careful when you connect your machine or equipment to a hydraulic hose. DANGER! Pressurised oil and fuel leaks can penetrate skin and cause serious injuries. Do not use your hands to locate leaks. Use a piece of paper or cardboard to search for leaks. •...
  • Page 10 RISKS AND HAZARDS ASSOCIATED WITH THE USE OF GRASSLAND MACHINERY Risk of crushing Observers can be injured when the machine is lowered in the cutting position. Pasture toppers have crushing points around the hinge areas and between the 3-point linkage and the main body. Respect the risk zone of 15 m! Rotating blades WARNING! Any person can risk injury by putting their hands or feet under the machine when it is...
  • Page 11 All unprotected rotating machine parts increase the risk of accidents. Accidents usually occur when loose-fitting clothing or long hair is caught and wrapped around rotating parts, such as PTO shafts or drive shafts on the machine. Ensure that all guards are correctly fitted. Drive safely on public roads •...
  • Page 12: Warning Decals

    WARNING DECALS Make sure warning decals are always visible and clean them when necessary. Do not use a high- pressure washer directly on the warning decal. If a part with a decal is replaced, or the decal becomes worn or in any other way unusable, order a new set of decals. SYMBOL EXPLANATION Read the operating manual! Before carrying out work.
  • Page 13 CHEMICALS To maximise the service life of a product/equipment, maintenance - and not least preventive maintenance - is important, and this is largely what greases and oils do. Carefully read the operating manuals for your new products or equipment to ensure correct maintenance and service life and that the warranty remains valid! Lubricating greases First aid measures.
  • Page 14: Connecting The Equipment

    CONNECTING THE EQUIPMENT • Connect the machine to the tractor’s rear 3-point linkage. • Connect the PTO shaft. Secure the chain properly. Adjust the length of the PTO shaft if necessary. (See directions for shortening PTO shaft on page 34.) •...
  • Page 15 TROUBLESHOOTING MEASURE The verge flail mower cuts unevenly Check that all flails are intact and firmly in position. or badly Adjust the support roller and check that is in the correct position. Check the drive belts and tighten if necessary. The cutting sound changes Check the roller.
  • Page 16 PARTS Washer 6 mm Washer 10 mm Washer 12 mm M6x16 M10x20 M8x35 M10x35 Lock washer 6 mm Lock washer ASSEMBLY Because of the weight of the product, you should use a lifting device to assist you. Tools: ratchet spanner/fixed spanner 10 mm, 13 mm, 16 mm, 17 mm, 18 mm and 22 mm Release the hydraulic hoses to expel the air.
  • Page 17 Fit stabiliser onto the articulated boom. Remove the bolts. Insert the articulated booms. Use a lifting device to assist you with the assembly. Fit the articulated boom with the bolts. NOTE Screw into place from below. Table of Contents...
  • Page 18 Remove pins and position 3-point linkage. Attach with the pins. Fit stabiliser onto the 3-point linkage. To avoid damage and wear, secure the hoses. Bear in mind: Do not over-tighten the hoses. It must be possible to move the articulated boom to the left and right.
  • Page 19 Attach the scraper. The illustration below shows how the scraper should be attached. Washer 10 mm M10x35 M10x20 Secure with chain. Attach the hook to the 3-point linkage. Lower the hook to secure the PTO shaft additionally. Table of Contents...
  • Page 20 Transport locking. Lock with pin to prevent movement. CHECKS BEFORE COMMISSIONING A NEW MACHINE Check and tighten all bolts. nuts and connections. Lubricate all grease points and check the oil level in the gearbox before use! Table of Contents...
  • Page 21: Belt Adjustment

    CHECK AND TIGHTEN THE BELTS AT REGULAR INTERVALS. A NEW MACHINE SHOULD BE CHECKED AND THE BELTS TIGHTENED AFTER 2 HOURS OF OPERATION. BELT ADJUSTMENT ADJUSTMENT BOLT NOTE: 2 Remove protective covers and adjust adjustment bolts. PROTECTIVE COVER CHECK BELT TENSION REGULARLY The belt should move 20 mm (10 mm on each side) under pressure.
  • Page 22: Grease Points

    GREASE POINTS Table of Contents...
  • Page 23 GREASE POINTS Lubricate the indicated grease nipples regularly, and every time you rinse off the machine, to remove the water that has penetrated into the bearings during the rinsing. Inadequate lubrication can result in unnecessary wear and mechanical damage. Use a universal lubricant. IMPORTANT! Avoid over-lubricating.
  • Page 24 Version 1.1 Table of Contents...
  • Page 25 ITEM NO. SPARE PART NO. DESIGNATION QUANTITY Chassis R35-SK180.043 Articulated boom attachment (on cutting deck) 2017- R35-SK180.045 Attachment tilt cylinder, upper R35-SK180.044 Attachment tilt cylinder, lower R35-SK180.009 Cylinder tilt Hydraulic lock unit Washer M16 Hollow bolt M16x1.5x35 Adaptor Hose coupling R35-SK180.020 Hydraulic hose in tip cylinder 2100 mm R35-SK180.019...
  • Page 26 Version 1.1 Table of Contents...
  • Page 27 ITEM NO. SPARE PART NO. DESIGNATION QUANTITY Grating R35-SK180.041 Protective hood belts, upper R35-SK180.042 Protective hood belts, lower R35-SK180.033 Pin with locking latch tilt joint R35-SK180.070 Pin for tilt cylinder Connecting pin Connecting pin Washer 12x2.5 Washer 14x2.5 R35-SK140.032 Skid shoe, left Washer 12x3 Spring washer 12 R35-RS165H.017...
  • Page 28 Version 1.1 Table of Contents...
  • Page 29 ITEM NO. SPARE PART NO. DESIGNATION QUANTITY R35-SK180.071 Clamp bushing 33x80, upper R35-HRT160.040 Hex key M14x40 Washer 10x2 R35-SK140.040 Circlip SGH90 R35-SK180.028 Tensioner screw M12x80 incl. 2 nuts R35-SK180.028 Tensioner screw M12x80 incl. 2 nuts R60-SGA40 Circlip SGA40 Hex key M10x30 MTB50.002 Locking nut M10 R35-SK180.080...
  • Page 30 Version 1.1 ITEM NO. SPARE PART NO. DESIGNATION QUANTITY R35-SK180.053 Articulated boom with stabiliser attachment R35-SK180.052 Articulated boom without stabiliser attachment R35-SK180.051 Articulated boom attachment 3-point R35-SK180.001 3-point linkage R35-SK180.029 Rotation cylinder Table of Contents...
  • Page 31 ITEM NO. SPARE PART NO. DESIGNATION QUANTITY R35-SK180.023 Hydraulic hose out rotating cylinder 2150 mm R35-SK180.022 Hydraulic hose in rotating cylinder 2000 mm R10-HYD.012 Quick coupling 1/2 male R10-HYD.020 Sealing ring tredo 1/2 R35-SK180.072 Joint pin 30x160 for articulated boom R35-SK180.083 Pin 3-point linkage 22x150 R35-SK180.084...
  • Page 32 Version 1.1 ITEM NO. SPARE PART NO. DESIGNATION QUANTITY R35-SK180.049 Bushing articulated boom 30x34x40 Suspension R35-SK180.068 Washer for arm bolts 45*10.5 Spring washer 10 VKM280N.037 Hex key M10x20 PTO shaft guard R35-SK180.072 Joint pin 30x160 for articulated boom MISCELLANEOUS SPARE PART NO. DESIGNATION QUANTITY R35-SK180.008 Check valve on cylinder...
  • Page 33 MOVEMENT PATTERN MODEL 35-WKL180 2000 1380 1400 1340 1820 1920 1650 1920 3340 2300 Table of Contents...
  • Page 34 DIRECTIONS FOR SHORTENING THE PTO SHAFT 1. Remove the protective device. 2. Cut off the transmission shaft to the desired length. NB The shaft may not be cut more than half the tube length. 3. File the edges of the tube 4.
  • Page 35 DEVIATION FORM We are grateful for your help in pointing out any defects in the product supplied to you by Kellfri. Before making a claim, read Kellfri’s general purchase terms and conditions in our catalogue or on our website www.kellfri.co.uk, and in the operating manual if supplied.
  • Page 36: Warranty Terms And Conditions

    You are always welcome to give feedback or ask us about our equipment and products. Kellfri AB has a policy of continuous product development and therefore reserves the right to make modifications, e.g. to the design and appearance of the product, without prior notice.

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