Related Manuals for Kellfri 35-FDM160
Summary of Contents for Kellfri 35-FDM160
- Page 1 35-FDM160 ROTARY DISC MOWER Carefully read the operating instructions before using the product! Operating instructions translated from Swedish...
- Page 2 Deviation form Warranty terms and conditions Kellfri designs and supplies efficient, affordable machinery and components for forestry, agriculture, construction and gardening in Sweden, the rest of the Nordic region and Europe. We recommend that you always read and follow the safety instructions and the instructions in the machine's operating manual.
- Page 3 INTRODUCTION Thank you for choosing a product from Kellfri AB. Compliance with the safety instructions, operating manual and sound common sense will guarantee many years of enjoyment using the product. Kellfri's equipment and products are aimed at self-employed farmers, horse enthusiasts and other country-dwellers who have stringent performance demands.
- Page 4 If the safety instructions or the operating manual are damaged, or become unusable for any other reason, new copies may be ordered from: Kellfri AB, Munkatorpsgatan 6, SE-532 40 SKARA, Sweden. Tel.: +46 511 242 50 The safety instructions can also be downloaded from Kellfri's website: www.kellfri.co.uk...
- Page 5 SURROUNDINGS Check that the work area is free from bystanders and objects before hitching or using the equip- ment. Otherwise, there is a risk of serious injury. Be extra careful if there are children in the vicinity of the area where the equipment or product is used or stored. Check that there are no low-hanging electrical cables within the work area.
- Page 6 Only those who understand the safety instructions and the operating manual may use the equipment or product. Exercise caution and care when working with the equipment or product and only use it in the way described in the instruction manual. There is a risk of crushing when working with equipment that has moving parts.
- Page 7 Do not use your hands to locate leaks. Use a piece of paper or cardboard to search for leaks. Kellfri AB has a policy of continuous product development and therefore reserves the right to make modifications, e.g. to the design and appearance of the product, without prior notice.
- Page 8 FOR USING MACHINE/EQUIPMENT CONNECTED TO TRACTOR PAY ATTENTION TO THE FOLLOWING: • Carefully read the machine's operating manual before using the machine! It is important that you understand the directions in the manual. • Keep the work area clear of children and other people. Moving parts increase the risk of accidents.
- Page 9 MACHINERY/EQUIPMENT CONNECTED TO HYDRAULICS Be careful when you connect your machine or equipment to a hydraulic hose. DANGER! Pressurised oil and fuel leaks can penetrate skin and cause serious injuries. Do not use your hands to locate leaks. Use a piece of paper or cardboard to search for leaks. •...
- Page 10 RISKS AND HAZARDS ASSOCIATED WITH THE USE OF GRASSLAND MACHINERY Risk of crushing Observers can be injured when the machine is lowered in the cutting position. Pasture toppers have crushing points around the hinge areas and between the three-point linkage and the main body. Respect the risk zone of 15 m! Rotating blades WARNING! Any person can risk injury by putting their hands or feet under the machine when it is...
- Page 11 All unprotected rotating machine parts increase the risk of accidents. Accidents usually occur when loose-fitting clothing or long hair is caught and wrapped around rotating parts, such as PTO shafts or drive shafts on the machine. Ensure that all guards are correctly fitted. Drive safely on public roads •...
- Page 12 WARNING DECALS Make sure warning decals are always visible and clean them when necessary. Do not use a high- pressure washer directly on the warning decal. If a part with a decal is replaced, or the decal becomes worn or in any other way unusable, order a new set of decals. SYMBOL EXPLANATION Read the operating manual! Before carrying out work.
- Page 13 CHEMICALS To maximise the service life of a product/equipment, maintenance - and not least preventive maintenance - is important, and this is largely what greases and oils do. Carefully read the operating manuals for your new products or equipment to ensure correct maintenance and service life and that the warranty remains valid! Lubricating greases First aid measures.
- Page 14 PARTS Table of Contents >>...
- Page 15 Sealing washer 8 pcs 80 x 50 x 8 mm 38 x 25 x 24 mm 2 pcs 63 x 50 x 50 mm 2 pcs 2 pcs Banjo bolt M12 lock washer 24 pcs 6 pcs 3 pcs 6 pcs 24 pcs 12 pcs M12x40...
- Page 16 ASSEMBLY Because of the machine's weight, the assistance of a lifting device is required during parts of the assembly. Tools: ratchet spanner 17 and 18 + socket. Combination spanner 13, 17, 18 and 24 80 x 50 x 8 mm A baton may need to be used to get the sleeve into place.
- Page 17 Note: Use one washer above and one below during M12x40 assembly. Remove the piston. Table of Contents >>...
- Page 18 M16x45 38 x 25 x 24 mm Table of Contents >>...
- Page 19 M16x50 M16x60 Loosen the handle. Assemble the bracket and screw the handle back on. Repeat this step on the right-hand side of the rotary disc mower. Loosen the screws and assemble the cover. Table of Contents >>...
- Page 20 Secure with the chain. Sealing washer Banjo bolt Table of Contents >>...
- Page 21 Setting width of grass to be cut. Min: 620 mm Max: 1340 mm M12x45 M12 lock washer Pull over the tarpaulin and attach it firmly into the frame. Use the strings on the underside of the tarpaulin. Table of Contents >>...
- Page 22 2. Pull the string through the eyelet. Pull the end of the string to the tractor. Transport locking device. 1. Attach the string. Table of Contents >>...
- Page 23 GREASE POINTS Table of Contents >>...
- Page 24 CONNECTING THE EQUIPMENT • Place the equipment on a hard, level surface. (Do not allow the equipment to overturn.) • Lower the tractor's 3-point linkage to the same height as the machine's 3-point linkage. • Connect the machine to the tractor's rear 3-point linkage. •...
- Page 25 Rope Positioning of hook during use of the rotary disc mower. When the rotary disc mower is not to be used for an extended period, loosen the hook by pulling the rope. Carefully position the rotary disc mower horizontally by securing the oil cylinder. Adjust the cutting height by turning the top link (no.
- Page 26 SAFETY DURING OPERATION • Start the machine only when it is in working mode and only if all protective devices are correctly fitted. • Check the area to be cut and remove anything that might cause an obstruction or might damage or become trapped in the blades, e.g.
- Page 27 DISCONNECTING • Lower the machine and set the scythe mower on the ground (Illustration 1) • Important! Make sure that stabiliser - F (illustration 2) is standing firmly on the ground before you disconnect the machine from the tractor • Disconnect the hydraulic couplings.
- Page 28 FILL WITH TRANSMISSION OIL 80W-140, OIL VOLUME IN THE CUTTERBAR 80W-90, OIL VOLUME IN THE GEARBOX MOWERS 35-FDM160 1.4 L 0.4 L NOTE It is very important to fill the exact quantity of oil into the cutterbar and gearbox. (If there is too much oil, overheating will occur.)
- Page 29 Cutterbar Grease points FDM160 1.4 L Gearbox: 0.4 L When oil is filled into the cutterbar, it must be in raised position (transport mode). Refilling Put the cutterbar in raised position and then fill with transmission oil. NOTE Filling plug, not level plug. Draining: Open the drainage plug and tip the cutterbar into working mode.
- Page 30 GEARBOX - OIL CHANGE/REFILLING • Oil refilling. Oil volume 0.4 L (transmission oil 80W-90) • Checking oil level • Interval: change oil before first operation, then after every 300 hours of operation or once per year Drainage plug Raise the machine for draining. Tightening bolt.
- Page 31 Safety line Hydraulic oil pipe Lifting cylinder Tension spring Transport locking device. Suspension Protective frame 3-point Attachment of PTO shaft Suspension pin Safety panel Stabiliser Brake block Blades Disc Drum Gas valve Gearbox Belt guard Tarpaulin Touchpad Table of Contents >>...
- Page 32 FAULT MEASURE Rotary disc mower cuts unevenly or badly Check that the blades are intact and firmly in position. Check the drive belts and tighten if necessary. The cutting sound changes Check the tension of the drive belts. Check that the blades are properly tightened. Vibrations Check that the blades are properly tightened.
- Page 33 MODEL: FDM160 2290 mm 3095 mm 35 hp 540 rpm Cat 2 4 pcs 495 kg 35-50hp Table of Contents >>...
- Page 34 Version 1.1 Table of Contents >>...
- Page 35 ITEM NO. SPARE PART NO. DESIGNATION QUANTITY R35-FDM.158 Attachment plate R35-FDM.094 Oil cylinder R35-FDM.088 Tension spring R35-FDM.096 Spring contact, left R35-FDM.095 Spring contact, right R35-FDM.109 Left turn adjustment lever R35-FDM.234 Right turn adjustment lever R35-FDM.150 Spring contact R35-FDM.059 Gasket 20x3 R35-FDM.071 Locking nut M20x1.5 R10-6207-2RS...
- Page 36 Version 1.1 Table of Contents >>...
- Page 37 ITEM NO. SPARE PART NO. DESIGNATION QUANTITY R35-FDM.166 Belt pulley guard, small R35-FDM.133 Belt pulley guard, small R35-FDM.165 Panel hook R35-FDM.152 Spacer bushing R35-FDM.167 Gasket plate R35-FDM.056 Gasket 10x2 R35-FDM.087 Spring, locking R35-FDM.065 Hex lock nut M10 R35-FDM.044 Hex key M10x35 R35-FDM.041 Hex key M8x40 R35-FDM.038...
- Page 38 Version 1.1 Table of Contents >>...
- Page 39 ITEM NO. SPARE PART NO. DESIGNATION QUANTITY R35-FDM.176 Suspension R35-FDM.177 Tarpaulin R35-FDM.178 Pivot adjustment rod, long R35-FDM.179 Pivot adjustment rod, short R35-FDM.180 Gasket 18x3 R35-FDM.181 Bushing R35-FDM.090 Belt R35-FDM.049 Hex key M16x45 R35-FDM.182 Spring hook R35-FDM.183 Hex key M12x20 R35-FDM.184 Safety line Table of Contents >>...
- Page 40 Version 1.1 ITEM NO. SPARE PART NO. DESIGNATION QUANTITY R35-FDM.185 Protective frame, front R35-FDM.054 Spring washer 12 R35-FDM.080 Hex key M12x35 R35-RS165H.017 Locking nut M12 R35-FDM.047 Hex key M12x40 R35-FDM.186 Frame R35-FDM.187 Protective frame, rear R35-FDM.156 Nylon washer R35-FDM.048 Hex key M12x45 R35-FDM.057 Gasket 12x2.5 R35-FDM.011...
- Page 41 Version 1.1 ITEM NO. SPARE PART NO. DESIGNATION QUANTITY R35-FDM.157 Tension adjustment R35-FDM.134 Tension plate R35-FDM.012 Spring 125x28x4.5 R35-FDM.125 Adjustment screw R35-FDM.009 Seal spring R35-FDM.139 Tension wheel, small R35-FDM.172 Bearing 3205-2RS R35-FDM.062 Gasket 10x2.5 R35-FDM.042 Hex key M10x20 R35-FDM.020 Gasket R35-FDM.015 Extended air screw R35-FDM.014...
- Page 42 Version 1.1 Table of Contents >>...
- Page 43 ITEM NO. DESIGNATION QUANTITY R35-FDM.114 Suspension R35-FDM.130 Upper suspension R35-FDM.028 Pin upper suspension R35-FDM.026 Clevis pin 11x45 R35-FDM.036 Eyebolt M12x22 R35-FDM.121 Rotating shaft R35-FDM.140 Bearing socket R35-FDM.115 R35-FDM.198 Stabiliser R35-FDM.008 Angle pin R35-FDM.027 R-pin Ø4 R35-FDM.057 Gasket 12x2.5 R35-RS165H.017 Locking nut M12 R35-FDM.047 Hex key M12x40 R35-FDM.159...
- Page 44 Version 1.1 Table of Contents >>...
- Page 45 ITEM NO. SPARE PART NO. DESIGNATION QUANTITY R10-6207-2RS Bearing 6207-2RS R35-FDM.163 Protective panel R35-FDM.033 Shaft ring 35 R35-FDM.040 Hex key M8x25 R35-FDM.061 Gasket 8x2 R35-FDM.052 Spring washer 8 R35-FDM.122 Cover, rotating R35-FDM.116 R35-FDM.147 Pin shaft R35-FDM.060 Gasket 24x4 R35-FDM.032 Cotter pin 4x40 R35-FDM.202 Rubber block R35-FDM.062...
- Page 46 Version 1.1 Table of Contents >>...
- Page 47 ITEM NO. SPARE PART NO. DESIGNATION QUANTITY R35-FDM.037 Hex plug M16x1.5x15 R35-FDM.013 Driveknot R35-FDM.024 Sealing ring G3/8 (plastic) R35-FDM.051 Hex key M16x35x1.5 R35-FDM.055 Spring washer 16 R35-FDM.192 O-ring (2 mm - inner diam. 34) R60-SEAL.055 Radial seal 50x72x08 R35-FDM.193 Wheel bearing, front R35-FDM.135 Bearing socket R35-FDM.053...
- Page 48 Version 1.1 Table of Contents >>...
- Page 49 ITEM NO. SPARE PART NO. DESIGNATION QUANTITY R35-FDM.073 Hex key M10x30 R35-FDM.097 Wheel gear 27x3.5, right R35-FDM.129 Slide rail, right R35-FDM.023 O-ring (2 mm - inner diam. 38) R35-FDM.074 Hex key M10x35 R35-FDM.102 Flange R35-FDM.138 Positioning shaft, lower R35-FDM.101 Bearings R35-FDM.085 Bearing 6208-N R35-FDM.120...
- Page 50 DIRECTIONS FOR SHORTENING THE PTO SHAFT 1. Remove the protective device. 2. Cut off the transmission shaft to the desired length. NB The shaft may not be cut more than half the tube length. 3. File the edges of the tube 4.
- Page 51 ROTATION PATTERN 35-FDM160 Turning the blades is not recommended. Table of Contents >>...
- Page 52 NOTES Table of Contents >>...
- Page 53 NOTES Table of Contents >>...
- Page 54 NOTES: Table of Contents >>...
- Page 55 DEVIATION FORM We are grateful for your help in pointing out any defects in the product supplied to you by Kellfri. Before making a claim, read Kellfri's general purchase terms and conditions in our catalogue or on our website www.kellfri.co.uk, and in the operating manual if supplied.
- Page 56 You are always welcome to give feedback or ask us about our equipment and products. Kellfri AB has a policy of continuous product development and therefore reserves the right to make modifications, e.g. to the design and appearance of the product, without prior notice.