Related Manuals for Nilfisk-Advance Hybrid 7 Foamatic
Summary of Contents for Nilfisk-Advance Hybrid 7 Foamatic
- Page 1 Hybrid 7 Foamatic MA2iM, MA3iM, MA2i, MA3i, SA2iM, SA3iM, SA2i, SA3i. Directions for use (original)
- Page 2 The software manual must be downloaded from www.nilfiskfood.com - in order to ensure that you always have the latest updated version. (It is not supplied with unit in paper form). Installation manual Hybrid 7 Foamatic I/O Extension module will be enclosed as physical paper manu- als with the extension module purchased as an accessory.
- Page 3 Declaration of Conformity Konformitätserklärung Declaration of Conformity Déclaration de Conformité Dichiarazione di Conformità Declaración de Conformidad Declaração de Conformidade Δήλωση Συμμόρφωσης Overeenkomstigheidsverklaring Försäkran om överensstämmelse Vaatimustenmukaisuusvakuutus Deklaracja zgodności Overensstemmelseserklæring Декларация о соответствии Megfelelőségi nyilatkozat Izjava o skladnosti Izjava o usklađenosti Declaraţie de Conformitate Deklaracija o konformitetu Декларация...
- Page 4 Declaration of Conformity Konformitätserklärung We Nilfisk FOOD, declare under our sole responsibility that the Wir, Nilfisk FOOD, erklären in alleiniger Verantwortung, dass die products MA2iM, MA3iM, MA2i, MA3i, SA2iM, SA3iM, SA2i, SA3i, Produkte MA2iM, MA3iM, MA2i, MA3i, SA2iM, SA3iM, SA2i, SA3i, to which this declaration relates, are in conformity with these Coun- auf die sich diese Erklärung bezieht, im Einklang mit diesen Richt- cil directives on the approximation of the laws of the EC menber...
- Page 5 Försäkran om överensstämmelse Vaatimustenmukaisuusvakuutus Vi, Nilfisk FOOD, försäkrar under ansvar att produkterna MA2iM, Me, Nilfisk FOOD, vakuutamme omalla vastuullamme, että tuotteet MA3iM, MA2i, MA3i, SA2iM, SA3iM, SA2i, SA3i, som omfattas av MA2iM, MA3iM, MA2i, MA3i, SA2iM, SA3iM, SA2i, SA3i, joita denna försäkran, är i överensstämmelse med rådets direktiv om tämä...
- Page 6 Deklaracija o konformitetu Declaraţie de conformitate Noi, Nilfisk FOOD, declarăm pe propria răspundere că produsele Mi, Nilfisk FOOD, izjavljujemo pod vlastitom odgovornošću da je MA2iM, MA3iM, MA2i, MA3i, SA2iM, SA3iM, SA2i, SA3i, proizvod MA2iM, MA3iM, MA2i, MA3i, SA2iM, SA3iM, SA2i, SA3i, la care se referă...
- Page 7 Atbilstības deklarācija Свідчення про відповідність Sabiedrība NILFISK FOOD ar pilnu atbildību dara zināmu, ka pro- вимогам dukti MA2iM, MA3iM, MA2i, MA3i, SA2iM, SA3iM, SA2i, SA3i, uz Компанія Nilfisk FOOD заявляє про свою виключну відповідаль- kuriem attiecas šis paziņojums, atbilst šādām Padomes direktīvām ність...
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Page 9: Table Of Contents
1. Contents Contents ....................Document symbols . - Page 10 Operation ................... 7.1.
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Page 11: Contents
2. Document symbols Read before use. Danger: Warning! Sharp edges – watch your fingers. Wear glasses when using the Hot Surfaces unit. Risc of burns! Possible consequences: Severe injuries. Wear gloves and suitable cloth- Power off ing when using the unit. The device may be powered for up to 180 seconds after the main power supply has been discon-... -
Page 12: General Information
3. General information Nilfisk FOOD congratulates you on your new low-pressure foam and sanitising cleaning equipment. The equipment provides the latest standard of technology in low pressure cleaning equipment in your factory. The equipment can be used for rinsing, foaming and applica- tion of disinfectants. -
Page 13: Identification Plate
3.3. Identification plate Nil sk FOOD, Blytækkervej 2, DK-9000 Aalborg coo: HYBRID 7 FOAMATIC MA3iM 300L Art no. 110009154 S/N Date 17-02-2023 L11201000228 Pressure max: 1.5 MPa Water max: 200 L/min Weight 91 Kg Power consumption Max Temp: 70 ° C Amp 14.2... -
Page 14: Specifications
3.5. Specifications General Unit <70 <70 Sound level ISO 11202 530 x 400 x 140 Dimensions HxWxD mm [inches] 1260x560x400 [49x22x15] [21x15x6] kg [lbs] 96 [211] 40 [88] Weight IP class Water MPa (bar)[psi] 1,5 (15) [217] Max. supply pressure Max.outlet pressure. -
Page 15: Safety
4.2. Product safety: 4. Safety • The unit is approved for the use of products and disinfectants. 4.1. Operation safety WARNING: Wear glasses when using the unit. Risk of chemical residue. Wear protective clothing. • Product can be supplied through User Pack, standard cans, or piping systems. -
Page 16: Emergency Shutdown
4.3. Emergency shutdown 4.4. Noise Sound level according to ISO 11202: Below 70dB. DANGER: In case of error/defect or service 4.5. Vibrations on equipment: Hand-arm vibrations according to ISO 5349-1. 1. Turn of power supply. 2. Close the water supply. 4.6. -
Page 17: Transportation & Installation
5.4.1. Power supply 5. Transportation & installation Connection instruction is mounted on the cables. The phase order is subordinated. 5.1. Transportation • Secure the unit with straps to prevent sliding or 5.4.2. Earth leakage circuit breaker (ELCB). tipping during transport. •... -
Page 18: Air Connection
• When installing piping, avoid air traps. Use clamp 5.8. Supply of product connections for all pipe connections to the unit for • It is important to rinse the system with clean water easy maintenance and disassembly. between product changes and after use for safety •... -
Page 19: Use Of Direct Chemical Injection (Di)
Rinsing the system: 1. Replace the can containing product with one containing clean water. 2. Use a foam nozzle and open the spray gun/valve for 20 seconds to rinse the system. 3. The system is now ready to be used with a new product. -
Page 20: System Preparation
6.3.2. Adjustment of air 6. System preparation To adjust air, remove the unit cover and set air pres- sure on the reduction valve for desired foam quality. 6.1. Start up of new system To ensure smooth start-up of the new system, follow When setting the regulator, carefully these guidelines. - Page 21 All tests have been made with Topax 12. → Nozzle colour Concentration by 20 Bar /290PSI Clear 0,36 % Pink 0,51 % Light blue 0,64 % Purple 0,70 % Turquios 1,43 % Yellow 1,95 % Brown 2,01 % Orange 2,18 % Green 2,62 % 3,94 %...
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Page 22: Operation
7. Operation Wear glasses when using the unit. Wear gloves and suitable clothing when using the unit. Safety boots must be worn. • Refer to the user guide for general machine op- eration instructions. • Refer to the software manual for guidance on setting up automatic wash programs and area valves. -
Page 23: Maintenance, Troubleshooting & Service
A-001 Fusioneret 3 man. tegn. til 1 24-01-2023 24-06-2019 Admin Rev. Description Date Mod. By 8. Maintenance, troubleshooting & 110002491A Flow service Service may only be carried out by authorized and qualified personnel. Mark 8.1. Maintenance personnel Maintenance should be performed by an author- 30°... -
Page 24: Preventive/Regular Maintenance
8.4. Preventive/regular maintenance Manual block deliming Depending on usage, the following maintenance 1. Disconnect water and power supply to the unit. should take place atleast once a year in order to pre- 2. Remove the unit's cover. vent defects and operational failures. 3. -
Page 25: Trouble Shooting And Remedy
8.5. Trouble shooting and remedy If errors or problems occur that are not described, contact the local service technician for assistance. Fault Cause Remedy The unit does • No supply voltage to the unit • Reconnect voltage and ensure 3x400-480V not start •... -
Page 26: End Of Use
9. End of Use 9.1. Dismounting 1. Make sure the system is flushed with clean water before dismounting. 2. Turn of the power. 3. Close the water supply. 4. Close the air supply. 5. Depresurize. 9.2. Disposal If unit needs to be disposed, separate recyclable and non-recyclable parts. Steel construction is easily separa- ble and poses no environmental risk. -
Page 27: Spare Part List
Spare part list Hybrid 7 Foamatic MA/SA... -
Page 28: Ma Overview
10.1. MA overview MA2iM, MA3iM, MA2i, MA3i 110009278A... - Page 29 Description Beschreibung Désignation Designación 110009303 Cover complete MAxx 110009304 Cover complete MAxxM Inlet MA complete - see page 34/35 110008756 IO module complete Controller with display - see page 40/41 Product solenoid valve - see page 38/39 110009300 Air regulation complete 110001141 Wall bracket Manual block complete - see page 30/31...
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Page 30: Sa Overview
10.2. SA overview SA2iM, SA3iM, SA2i, SA3i 110009210A-003... - Page 31 Description Beschreibung Désignation Designación 110009296 Cover complete SAxxM 110009297 Cover complete SAxx Inlet complete SA - See page 36/37 110008756 I/O module complete Controller with display - See page 40/41 Product solenoid valve - See page 38/39 110009299 Air valve complete 110009300 Air regulation complete Manual block complete - See page 30/31...
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Page 32: Manual Block
10.3. Manual block MA2iM, MA3iM, SA2iM, SA3iM, 110001405V2 110009212... - Page 33 Description Beschreibung Désignation Designación 110008806 Block complete 110007101 Axle complete 110007098 Injector kit 110008767 Inlet connection kit 110007136 Air non return valve with fitting 110004434 Product non return valve 110008772 Water non return valve 110002392 Flexible pressure piece 909100249 Selector knob 110005355 O-ring kit (110002952)
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Page 34: Automatic Block
10.4. Automatic block MA2iM, MA3iM, MA2i, MA3i, SAiM, SA3iM, SA2i, SA3i Image: 110009135 Image: 110006921 Image: 110001934A-002 110009238... - Page 35 Description Beschreibung Désignation Designación 110009260 Hose MA 110009316 Hose SA 110005274 Fitting 110005275 Plug 110005279 Clamp fitting 110005355 O-ring kit (110004837) 110003512 Screw kit (110005104) 110005355 O-ring kit (110004835) 110005276 Service kit actuator 110004622 Solenoid air valve 110003512 Screw kit (110004573) 110005277 Service kit automatic block...
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Page 36: Inlet & Outlet Pipe Ma
10.5. Inlet & outlet pipe MA 110006921 110001888... - Page 37 Inlet pipe Description Beschreibung Désignation Designación 110000889 Sensor -1-16 bar 110000963 Flow switch 110005273 Clamp kit 630900 Non return valve 1 1/4" 110004913 Piping support inlet 110005273 Clamp kit 110005200 Inlet pipe straight 110005280 Bracket kit 110003512 Screw kit (110005317) 110006921 Sensor cable 110005106...
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Page 38: Inlet & Outlet Pipe Sa
10.6. Inlet & outlet pipe SA 110009223... - Page 39 Inlet pipe Description Beschreibung Désignation Designación 110005273 Clamp kit 110005257 Inlet pipe 630900 Water non return valve 110005198 Bended inlet pipe 110005280 Bracket kit 110003512 Screw kit (110003900)
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Page 40: Product Solenoid Valve
10.7. Product solenoid valve MA2iM, MA3iM, MA2i, MA3i, SA2iM, SA3iM, SA2i, SA3i, Image: 110009135 Image: 110001934A-002 Image: 110001405V2 110009213-002... - Page 41 Description Beschreibung Désignation Designación 110009232 2 product solenoid valve complete 110009168 3 product solenoid valve complete 110006599 Solenoid valve 110009284 Fitting kit 110005355 O-ring kit (110004870) 110003512 Screw kit (156313) 110003512 Screw kit (110007782) 110009179 Bracket 110001934 Product solenoid valve cable 110009134 Product connection hose 110008868...
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Page 42: Controller With Display
10.8. Controller with display 110009290A-0010... - Page 43 Description Beschreibung Désignation Designación 110003512 Screw kit (110006876) 110003512 Screw kit (0600009) 110005355 O-ring kit (0635037) 110009331 Controller with display complete 110009400 Software Flash drive...
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Page 44: Sensors & Diagrams Ma
Sensors & diagrams MA... -
Page 45: Operating Diagram Ma
11.1. Operating Diagram MA Number/Mark Description Air supply Ball valve Check valve Change over valve Centrifugal pump Chemical supply -Q112 Ejector Exhaust valve Filter Flowsensor and -trigg Hose coupling Component reference Magnetic valve Mix kit (optional) -Q111 Outlet -Q122 Orifice -Q121 Pressure sensor -Q120... -
Page 46: Electrical Ratings Ma
11.2. Electrical ratings MA IO module Output ratings Max. load single output Max load sum of all outputs Voltage nom. Voltage min. Voltage max. 24.5 Input ratings Input voltage nom. Min. input voltage on Max. input voltage on Max. input voltage off... -
Page 47: Component Location Ma
11.3. Component location MA... -
Page 48: Circuit Diagrams & Sensor Diagrams Ma
11.4. Circuit diagrams & sensor diagrams MA... -
Page 57: Pump Curve
11.5. Pump curve... -
Page 58: Sensors & Diagrams Sa
Sensors & diagrams SA... -
Page 59: Operating Diagram Sa
12.1. Operating Diagram SA 110009356B English Deutsch Français Español Italian Air supply Lufteingang Alimentation air Suministro de aire Alimentazione dell'aria Ball valve Kugelventil Clapet à bille Válvula esférica Valvola a sfera Check valve Rückschlagventil Soupape de non retour Válvula de retención Valvola di ritegno Change over valve Umschaltventil... -
Page 60: Electrical Ratings Sa
12.2. Electrical ratings SA IO module Output ratings Max. load single output Max load sum of all outputs Voltage nom. Voltage min. Voltage max. 24.5 Input ratings Input voltage nom. Min. input voltage on Max. input voltage on Max. input voltage off... -
Page 61: Component Location Sa
12.3. Component location SA... -
Page 62: Circuit Diagrams & Sensor Diagrams Sa
12.4. Circuit diagrams & sensor diagrams SA... -
Page 68: Installation, Mounting & Layout
Installation, mounting & layout Hybrid 7 Foamatic MA & SA... -
Page 69: Installation & Mounting Ma
13.1. Installation & mounting MA 110009280 110009276... -
Page 70: Vertical Adjustment Ma
13.2. Vertical Adjustment MA Step 1: Adjust screw no.1 to angle Mainstation into position. Step 2: Tighten screw no.2 to lock position. 110005018... -
Page 71: Installation & Mounting Sa
13.3. Installation & mounting SA 110009279 CLAMP FERRULE DIN 32676 Ø50,5 110009218... -
Page 72: Layout Ma
13.4. Layout MA 110009270 English German French Spanish Italian Water inlet Wassereinlauf Entrée d'eau Entrada de agua Ingresso dell´acqua Air inlet Lufteinlass Entrée d'air Entrada de aire Ingresso dell´aria Manual block Manueller Block Bloc manuel Bloque manual Blocco manuale Ball valve with quick Kugelventil mit Sch- Robinet à... -
Page 73: Layout Sa
13.5. Layout SA 110009219 English German French Spanish Italian Water inlet Wassereinlauf Entrée d'eau Entrada de agua Ingresso dell´acqua Air inlet Lufteinlass Entrée d'air Entrada de aire Ingresso dell´aria Manual block Manueller Block Bloc manuel Bloque manual Blocco manuale Ball valve with Kugelventil mit Robinet à... - Page 74 Nilfisk FOOD Blytaekkervej 2, 9000 Aalborg Denmark info@nilfiskfood.com tel.: +45 2969 5100 www.nilfiskfood.com...
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