Related Manuals for Mea SMAC 35DG
Summary of Contents for Mea SMAC 35DG
- Page 1 SMAC 35DG / DWG 22HP Owner’s / Operator’s Manual 35 CFM Diesel Driven Air Compressor and Generator / Welder Generator Revision: 3 Reviewed: 22-03-2023 7209-D0001...
- Page 2 THIS PAGE IS LEFT BLANK INTENTIONALLY. Document No 7209-D0001 Mobile Energy Australia Pty Ltd 39 Dulacca Street, Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P: +61 7 3273 6803 sales@mobileenergyaustralia.com.au www.mobileenergyaustralia.com.au...
- Page 3 MEA Product Registration Form THE ATTACHED FORM MUST BE COMPLETED RETURNED WITHIN 30 DAYS OF INSTALLATION WARRANTY WILL BE VOID ALTERNATIVELY, PLEASE GO ONLINE AND COMPLETE WARRANTY FORM www.mobileenergyaustralia.com.au/warranty-registration Document No 7209-D0001 Mobile Energy Australia Pty Ltd 39 Dulacca Street, Acacia Ridge QLD 4110 Australia...
- Page 4 CUT HERE MEA Product Warranty Registration Form This form must be completed and returned to MEA at the time of Installation. This will assist MEA in processing the product in the unlikely event that a warranty claim is needed MEA Dealer Information...
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Page 5: Table Of Contents
11. APPENDIX A – DESIGN REGISTRATION ..............36 PLEASE USE QR CODE TO LINK YOU TO RELEVANT MSDS ........37 Both the MEA Product Warranty Registration form and the Kubota Warranty Registration form must be completed and returned to MEA... -
Page 6: Compressor / Compressed Air Safety
Death and permanent disability are possibilities that can occur. The following are suggested as minimum requirements to be followed when operating the MEA SMAC system. It is important that each work site shall perform a risk analysis and produce a procedure to eliminate or control the hazardous condition to minimise the risk to personnel and equipment. - Page 7 Document No 7202-D0001-13 Mobile Energy Australia Pty Ltd 39 Dulacca Street, Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P: +61 7 3273 6803 sales@mobileenergyaustralia.com.au www.mobileenergyaustralia.com.au...
- Page 8 Document No 7202-D0001-13 Mobile Energy Australia Pty Ltd 39 Dulacca Street, Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P: +61 7 3273 6803 sales@mobileenergyaustralia.com.au www.mobileenergyaustralia.com.au...
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Page 9: Specifications
Rapid blow-down valve to discharge system pressure on shutdown Lubrication: All replacement compressor oils must be approved by MEA prior to use. Warranty will be nullified if oil has not been approved. MEA certified and approved semi synthetic compressor oil Part Number 10019 –... - Page 10 Electric push button start pneumatic speed control via air cylinder. Engine Protection: Engine low oil pressure and high-coolant temperature sensors. MEA approved oil to meet strict emission control regulations, min. class “CF” Lubrication: or better is required. If oil does not meet the minimum requirements, all warranty will be nullified.
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Page 11: Operating Procedures
3. OPERATING PROCEDURES PRE-START CHECK EACH DAY Check the oil level in the engine. Check the water level in the engine. Check the oil level in the compressor Check all hoses are secured and not damaged. Replace all damaged hoses before starting. Check all electrical cables are secure. - Page 12 STARTING / STOPPING DIESEL ENGINE AND COMPRESSOR – NEW CONTROL BOX Note: Wiring harness has blue trace for ID. Not interchangeable to previous version i.e., key ignition starts. STARTING THE DIESEL ENGINE Check the COMPRESSOR ROCKER SWITCH is set to the OFF position (centre position). Press the ON/OFF/GLOW rocker switch to the LOWER POSTION –...
- Page 13 STARTING THE COMPRESSOR Set the COMPRESSOR SWITCH to the ON position. This will engage the compressor load solenoid. The engine speed will increase until the pre-set regulated pressure is reached. Listen for air escaping from the pressurized air system. Ensure all airline taps are closed so that compressor outlet air can reach regulated pressure.
- Page 14 4. INSTALLATION ENSURE THAT A WATER SEPARATOR IS MOUNTED AS FAR FROM THE COMPRESSOR AS POSSIBLE OR THAT IT HAS AT LEAST TWO METRES OF HOSING BETWEEN THE COMPRESSOR DISCHARGE AND SEPERATOR INLET. The compressor air intake is protected by a paper-type replaceable air filter, and a spin-on type oil filter for the oil side and a coalescing filter for final oil removal from the air.
- Page 15 General Consideration Mounting the Compressor Unit The starting point for the installation is a quick overview of the requirements. Some of these points will be dealt with in more detail further on in this text. Things that should be considered now are as follows. The unit should be installed in a well-ventilated area.
- Page 16 The following is a method suggested for testing. It is best to test the installation at the hottest expected ambient temperature. Setup and run the system at 120 PSI. This can be done by installing a ball valve on the air outlet pipe and adjusting the opening of the valve so that the compressor is running continuously at 120 PSI.
- Page 17 Connecting Truck Electrics to the Diesel Engine Driven Compressor Unit Electrical connection of SMAC to the truck is very simple. The entire control system is mounted in the SMAC. The SMAC needs to be connected to the truck battery. A minimum of 25mm cable is required for the connection because the SMAC is started using the truck battery.
- Page 18 If the pressure is not at the specified pressure, refer to MEA before attempting any adjustments. Use a spray bottle with soapy water to check for leaks in the air line. You will see soap bubbles around any area with an air leak.
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Page 19: Schedule Maintenance
5. SCHEDULE MAINTENANCE The maintenance intervals recommended are based on standard operating conditions. The intervals for inspection, lubrication and maintenance given herein are maximum intervals and it should be noted to schedule the maintenance accordingly to sites. When the unit is being operated in a dusty environment, in high ambient temperatures or in other unusual conditions, an assessment needs to be done for shorter service interval? A planned program of periodic inspection and maintenance will help to avoid premature failure and costly repairs. - Page 20 Interval Compressor Diesel Engine Action to be taken Observe all gauge readings. Note any change from the normal reading and determine the Periodically During cause. Have the necessary repairs made? (Note: “Normal” is the usual gauge reading when Operation operating at similar conditions on a day-to-day basis.) Check the compressor oil level.
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Page 21: Spare Parts And Service Kits
6. SPARE PARTS AND SERVICE KITS (SEE SERVICING SCHEDULE IN PREVIOUS SECTION) SERVICE KITS FOR CURRENT SPECIFICATION OF SMAC Code Description SERVICE KIT SMAC D/G 50HR – ENGINE ONLY 7201-KB0017 SERVICE KIT SMAC D/G 200HR – ENGINE ONLY 7201-KB0015 SERVICE KIT SMAC D/G 400HR – MINOR ENGINE & COMPRESSOR 7201-KB0013 7201-KB0028 SERVICE KIT SMAC D/G 800HR - MAJOR ENGINE &... -
Page 22: Troubleshooting
7. TROUBLESHOOTING Document No 7202-D0001-13 Mobile Energy Australia Pty Ltd 39 Dulacca Street, Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P: +61 7 3273 6803 sales@mobileenergyaustralia.com.au www.mobileenergyaustralia.com.au... - Page 23 Document No 7202-D0001-13 Mobile Energy Australia Pty Ltd 39 Dulacca Street, Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P: +61 7 3273 6803 sales@mobileenergyaustralia.com.au www.mobileenergyaustralia.com.au...
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Page 24: Drawings & Illustrations
8. DRAWINGS & ILLUSTRATIONS GENERAL ARRANGEMENT DRAWING - SMAC GENERATOR Document No 7202-D0001-13 Mobile Energy Australia Pty Ltd 39 Dulacca Street, Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P: +61 7 3273 6803 sales@mobileenergyaustralia.com.au www.mobileenergyaustralia.com.au... - Page 25 DRAWINGS AND ILLUSTRATIONS GENERAL ARRANGEMENT DRAWING - SMAC WELDER GENERATOR Document No 7202-D0001-13 Mobile Energy Australia Pty Ltd 39 Dulacca Street, Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P: +61 7 3273 6803 sales@mobileenergyaustralia.com.au www.mobileenergyaustralia.com.au...
- Page 26 DRAWINGS AND ILLUSTRATIONS GENERAL ARRANGEMENT DRAWING - GENERATOR CW BATTERY AND FUEL TANK Document No 7202-D0001-13 Mobile Energy Australia Pty Ltd 39 Dulacca Street, Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P: +61 7 3273 6803 sales@mobileenergyaustralia.com.au www.mobileenergyaustralia.com.au...
- Page 27 DRAWINGS & ILLUSTRATIONS HYDRAULIC/PNEUMATIC DIAGRAM Document No 7202-D0001-13 Mobile Energy Australia Pty Ltd 39 Dulacca Street, Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P: +61 7 3273 6803 sales@mobileenergyaustralia.com.au www.mobileenergyaustralia.com.au...
- Page 28 DRAWINGS & ILLUSTRATIONS SMAC GENERATOR WIRING DIAGRAM ETS Document No 7202-D0001-13 Mobile Energy Australia Pty Ltd 39 Dulacca Street, Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P: +61 7 3273 6803 sales@mobileenergyaustralia.com.au www.mobileenergyaustralia.com.au...
- Page 29 DRAWINGS & ILLUSTRATIONS SMAC WELDER GENERATOR WIRING DIAGRAM ETR Document No 7202-D0001-13 Mobile Energy Australia Pty Ltd 39 Dulacca Street, Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P: +61 7 3273 6803 sales@mobileenergyaustralia.com.au www.mobileenergyaustralia.com.au...
- Page 30 DRAWINGS & ILLUSTRATIONS SMAC GENERATOR WIRING DIAGRAM MINE SPEC ETR Document No 7202-D0001-13 Mobile Energy Australia Pty Ltd 39 Dulacca Street, Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P: +61 7 3273 6803 sales@mobileenergyaustralia.com.au www.mobileenergyaustralia.com.au...
- Page 31 DRAWINGS & ILLUSTRATIONS Single Phase Electrical Outlet Circuit Diagram Document No 7202-D0001-13 Mobile Energy Australia Pty Ltd 39 Dulacca Street, Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P: +61 7 3273 6803 sales@mobileenergyaustralia.com.au www.mobileenergyaustralia.com.au...
- Page 32 DRAWINGS & ILLUSTRATIONS Document No 7202-D0001-13 Mobile Energy Australia Pty Ltd 39 Dulacca Street, Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P: +61 7 3273 6803 sales@mobileenergyaustralia.com.au www.mobileenergyaustralia.com.au...
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Page 33: Warranty
MEA are defective. The obligation of MEA is limited to replacement of faulty parts. No liability is accepted for any freight costs, consequential damages, injuries, or expenses directly or indirectly related to the Product(s) failure. - Page 34 BUYER OBLIGATIONS Buyer shall notify MEA of the alleged defect within 10 days of initial discovery and return the allegedly defective component(s) within 30 days of initial discovery. The Buyer must prepay all costs associated with the warranty. The Buyer must return components claimed under this warranty to a facility designated by MEA for evaluation, to establish a claim under this warranty.
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Page 35: Mobile Energy Australia - Contacts
10. MOBILE ENERGY AUSTRALIA - CONTACTS Sales BH Office: 07 3273 6803 Email: sales@mobileenergyaustralia.com.au Spare Parts BH Office: 07 3273 6803 Email: sales@mobileenergyaustralia.com.au Service BH Office: 07 3273 6803 Email: workshop@mobileenergyaustralia.com.au Document No 7202-D0001-13 Mobile Energy Australia Pty Ltd 39 Dulacca Street, Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P: +61 7 3273 6803 sales@mobileenergyaustralia.com.au... -
Page 36: Appendix A - Design Registration
11. APPENDIX A – DESIGN REGISTRATION Document No 7202-D0001-13 Mobile Energy Australia Pty Ltd 39 Dulacca Street, Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P: +61 7 3273 6803 sales@mobileenergyaustralia.com.au www.mobileenergyaustralia.com.au... -
Page 37: Please Use Qr Code To Link You To Relevant Msds
12. APPENDIX B – FLUIDS & MATERIAL SAFETY DATA SHEETS FLUID TYPE DESCRIPTION PART NUMBER Compressor Oil Semi Synthetic 10019-P0002 Compressor Oil 68 Engine Oil Diesel Engine Oil 10019-P0007 15W40 Engine / Compressor Organic Coolant 50% 10019-P0008 Coolant (Shared Green System) Please use QR code to link you to relevant MSDS Document No 7202-D0001-13...