Mea SMAC 35DG Owner's/Operator's Manual
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Mea SMAC 35DG Owner's/Operator's Manual

35 cfm diesel driven air compressor c/w generator/welder
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SMAC 35DG/WG/5 IN 1
15HP
Owner's / Operator's Manual
35 CFM Diesel Driven Air Compressor C/W
Generator/Welder
Revision: 12.1
Reviewed: 16/12/2021
7202-D0001-12

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Summary of Contents for Mea SMAC 35DG

  • Page 1 SMAC 35DG/WG/5 IN 1 15HP Owner’s / Operator’s Manual 35 CFM Diesel Driven Air Compressor C/W Generator/Welder Revision: 12.1 Reviewed: 16/12/2021 7202-D0001-12...
  • Page 2 THIS PAGE IS LEFT BLANK INTENTIONALLY. Document No 7202-D0001-12 Mobile Energy Australia Pty Ltd 39 Dulacca Street, Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P: +61 7 3273 6803 sales@mobileenergyaustralia.com.au www.mobileenergyaustralia.com.au...
  • Page 3 MEA Product Warranty Registration Form THIS FORM MUST BE COMPLETED AND RETURNED WITHIN 30 DAYS OF INSTALLATION WARRANTY WILL BE VOID Document No 7202-D0001-12 Mobile Energy Australia Pty Ltd 39 Dulacca Street, Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P: +61 7 3273 6803 sales@mobileenergyaustralia.com.au...
  • Page 4 CUT HERE MEA Product Warranty Registration Form This form must be completed and returned to MEA at the time of Installation. Warranty will be void if this form is not received by MEA within 30 days of installation. MEA Dealer Information...

  • Page 5: Table Of Contents

    10. WARRANTY ......................... 44 11. MOBILE ENERGY AUSTRALIA - CONTACTS ............46 Both the MEA Product Warranty Registration form (located at the FRONT of this Manual) and the Kubota Engine Warranty Registration form (located at the back of this manual)

  • Page 6: Compressor / Compressed Air Safety

    Death and permanent disability are possibilities that can occur. The following are suggested as minimum requirements to be followed when operating the MEA SMAC system. It is important that each work site shall perform a risk analysis and produce a procedure to eliminate or control the hazardous condition to minimise the risk to personnel and equipment.
  • Page 7 Only those who have been trained and who have read and understand the operator and installation manual should operate and install the MEA (SMACD-G/WG/ 5 IN 1). This manual contains vital information on integrating the compressor system into the vehicle system and to ensure that it is installed and operated in a safe and efficient manner.
  • Page 8 INTRODUCTION - continued The following is a view of SMAC fitted with the generator option. Detailed Information on the compressor and the engine are supplied separate to this Owners / Operator manual. The specifications on the following pages are an overview of the engine and the compressor used on SMAC35- The following is a view of SMAC fitted with the Battery Fuel module option.

  • Page 9: Specifications

    Rapid blow-down valve to discharge system pressure on shutdown Lubrication: All replacement compressor oils must be approved by MEA prior to use. Warranty will be nullified if oil has not been approved. MEA certified and approved semi synthetic compressor oil Part Number 10019 –...
  • Page 10 SPECIFICATIONS - Continued Generator Option: Single or 3 Phase Generator, Generator / Welder or 5 in 1 Generator options Single or 3 Phase Generator Features • 2 Poles • Single Phase AC 5 to 8.5 kVA • 3 Phase AC 7.5 to 10 kVA •...
  • Page 11 Engine Protection: Engine low oil pressure and high-coolant temperature sensors. MEA approved oil to meet strict emission control regulations, min. class “CF” Lubrication: or better is required. If oil does not meet the minimum requirements, all warranty will be nullified.

  • Page 12: Operating Procedures

    4. OPERATING PROCEDURES PRE-START CHECK EACH DAY Check the oil level in the engine. Check the water level in the engine. Check the oil level in the compressor Check all hoses are secured and not damaged. Replace all damaged hoses before starting. Check all electrical cables are secure.
  • Page 13 OPERATING PROCEDURES - continued STARTING / STOPPING DIESEL ENGINE AND COMPRESSOR – NEW CONTROL BOX (INTRODUCED: 29/06/16) Note: Wiring harness has blue trace for ID. Not interchangeable to previous version i.e., key ignition starts. STARTING THE DIESEL ENGINE Check the COMPRESSOR ROCKER SWITCH is set to the OFF position (centre position). Press the ON/OFF/GLOW rocker switch to the LOWER POSTION –...
  • Page 14 OPERATING PROCEDURES – continued If the escaping air is from a broken pipe or connection, turn the COMPRESSOR SWITCH to the OFF position. Stop the diesel engine. Advise the maintenance department for their assistance. The engine will reduce its RPM when the compressor reaches the pre-set regulated pressure. The compressor is now ready to be used.
  • Page 15 OPERATING PROCEDURES – continued OPTIONAL VRD & Remote Mount VRD The VRD relocates the welder/generator controls to a more convenient location as well as providing added safety when welding. The VRD control box visually shows when it is safe to weld. The original controls on the generator are blanked off and rerouted to the VRD control box.

  • Page 16: Installation

    5. INSTALLATION SMACD unit consists of a rotary screw type driven by a diesel engine. Compression occurs when inlet air (at atmospheric pressure) enters a chamber where it is trapped between the rotating rotor lobes. A lubricated pitch line provides sealing. As the lobes mesh, they reduce the volume of the air, compressing it to the desired pressure.
  • Page 17 INSTALLATION - continued The information in this section is very important for proper operation of the compressor. Read these requirements before beginning installation. The following is a view of the compressor/diesel engine unit. Document No 7202-D0001-12 Mobile Energy Australia Pty Ltd 39 Dulacca Street, Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P: +61 7 3273 6803...
  • Page 18 INSTALLATION – continued General Consideration Mounting the Compressor Unit The starting point for the installation is a quick overview of the requirements. Some of these points will be dealt with in more detail further on in this text. Things that should be considered now are as follows. The unit should be installed in a well-ventilated area.
  • Page 19 INSTALLATION - continued Setup and run the system at 120 PSI. This can be done by installing a ball valve on the air outlet pipe and adjusting the opening of the valve so that the compressor is running continuously at 120 PSI.
  • Page 20 INSTALLATION – continued Connecting Truck Electrics to the Diesel Engine Driven Compressor Unit Electrical connection of SMAC to the truck is very simple. The entire control system is mounted in the SMAC. The SMAC needs to be connected the truck battery. A minimum of 25mm cable is required for the connection because the SMAC is started using the truck battery.
  • Page 21 MEA AFTERCOOLER (Part Number 7201-B0020) is installed onto the compressor unit. And a MEA water separator be installed with electric solenoid operated drain valve part number (See Accessories). The following picture shows the MEA AFTERCOOLER installed onto a SMAC-D.
  • Page 22 (idle speed). The Unit has been adjusted by the factory to the customer specification. If the pressure is not at the specified pressure, refer to MEA before attempting any adjustments.

  • Page 23: Schedule Maintenance

    6. SCHEDULE MAINTENANCE The maintenance intervals recommended are based on standard operating conditions. The intervals for inspection, lubrication and maintenance given herein are maximum intervals and it should be noted to schedule the maintenance accordingly to sites. When is unit is being operated in a dusty environment, in high ambient temperatures or in other unusual conditions, an assessment needs to be done for shorter service interval? A planned program of periodic inspection and maintenance will help to avoid premature failure and costly repairs.
  • Page 24 SCHEDULE MAINTENANCE – continued Interval Compressor Diesel Engine Action to be taken Observe all gauge readings. Note any change from the normal reading and determine the Periodically During cause. Have the necessary repairs made? (Note: “Normal” is the usual gauge reading when Operation operating at similar conditions on a day-to-day basis.) Check the compressor oil level.

  • Page 25: Spare Parts And Service Kits

    7. SPARE PARTS AND SERVICE KITS (SEE SERVICING SCHEDULE IN PREVIOUS SECTION) SERVICE KITS FOR CURRENT SPECIFICATION OF SMAC Code Description SERVICE KIT SMAC D/G 50HR – ENGINE ONLY 7201-KB0017 SERVICE KIT SMAC D/G 200HR – ENGINE ONLY 7201-KB0015 SERVICE KIT SMAC D/G 400HR – MINOR ENGINE & COMPRESSOR 7201-KB0013 7201-KB0028 SERVICE KIT SMAC D/G 800HR - MAJOR ENGINE &...

  • Page 26: Troubleshooting

    8. TROUBLESHOOTING Document No 7202-D0001-12 Mobile Energy Australia Pty Ltd 39 Dulacca Street, Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P: +61 7 3273 6803 sales@mobileenergyaustralia.com.au www.mobileenergyaustralia.com.au...
  • Page 27 TROUBLESHOOTING - continued Document No 7202-D0001-12 Mobile Energy Australia Pty Ltd 39 Dulacca Street, Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P: +61 7 3273 6803 sales@mobileenergyaustralia.com.au www.mobileenergyaustralia.com.au...

  • Page 28: Drawings & Illustrations

    9. DRAWINGS & ILLUSTRATIONS GENERAL ARRANGEMENT DRAWING – WELDER/GENERATOR Document No 7202-D0001-12 Mobile Energy Australia Pty Ltd 39 Dulacca Street, Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P: +61 7 3273 6803 sales@mobileenergyaustralia.com.au www.mobileenergyaustralia.com.au...
  • Page 29 DRAWINGS AND ILLUSTRATIONS GENERAL ARRANGEMENT DRAWING – GENERATOR Document No 7202-D0001-12 Mobile Energy Australia Pty Ltd 39 Dulacca Street, Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P: +61 7 3273 6803 sales@mobileenergyaustralia.com.au www.mobileenergyaustralia.com.au...
  • Page 30 DRAWINGS AND ILLUSTRATIONS GENERAL ARRANGEMENT DRAWING – GENERATOR CW BATTERY AND FUEL TANK Document No 7202-D0001-12 Mobile Energy Australia Pty Ltd 39 Dulacca Street, Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P: +61 7 3273 6803 sales@mobileenergyaustralia.com.au www.mobileenergyaustralia.com.au...
  • Page 31 DRAWINGS AND ILLUSTRATIONS PARTS LIST Document No 7202-D0001-12 Mobile Energy Australia Pty Ltd 39 Dulacca Street, Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P: +61 7 3273 6803 sales@mobileenergyaustralia.com.au www.mobileenergyaustralia.com.au...
  • Page 32 DRAWINGS & ILLUSTRATIONS PARTS LIST Document No 7202-D0001-12 Mobile Energy Australia Pty Ltd 39 Dulacca Street, Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P: +61 7 3273 6803 sales@mobileenergyaustralia.com.au www.mobileenergyaustralia.com.au...
  • Page 33 DRAWINGS & ILLUSTRATIONS PARTS LIST Document No 7202-D0001-12 Mobile Energy Australia Pty Ltd 39 Dulacca Street, Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P: +61 7 3273 6803 sales@mobileenergyaustralia.com.au www.mobileenergyaustralia.com.au...
  • Page 34 DRAWINGS & ILLUSTRATIONS HYDRAULIC/PNEUMATIC DIAGRAM Document No 7202-D0001-12 Mobile Energy Australia Pty Ltd 39 Dulacca Street, Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P: +61 7 3273 6803 sales@mobileenergyaustralia.com.au www.mobileenergyaustralia.com.au...
  • Page 35 DRAWINGS & ILLUSTRATIONS SMAC WIRING DIAGRAM Document No 7202-D0001-12 Mobile Energy Australia Pty Ltd 39 Dulacca Street, Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P: +61 7 3273 6803 sales@mobileenergyaustralia.com.au www.mobileenergyaustralia.com.au...
  • Page 36 DRAWINGS & ILLUSTRATIONS SMAC WIRING DIAGRAM (MINE SPEC) Document No 7202-D0001-12 Mobile Energy Australia Pty Ltd 39 Dulacca Street, Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P: +61 7 3273 6803 sales@mobileenergyaustralia.com.au www.mobileenergyaustralia.com.au...
  • Page 37 DRAWINGS & ILLUSTRATIONS Document No 7202-D0001-12 Mobile Energy Australia Pty Ltd 39 Dulacca Street, Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P: +61 7 3273 6803 sales@mobileenergyaustralia.com.au www.mobileenergyaustralia.com.au...
  • Page 38 DRAWINGS & ILLUSTRATIONS VRD Control Box Document No 7202-D0001-12 Mobile Energy Australia Pty Ltd 39 Dulacca Street, Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P: +61 7 3273 6803 sales@mobileenergyaustralia.com.au www.mobileenergyaustralia.com.au...
  • Page 39 DRAWINGS & ILLUSTRATIONS Single Phase Electrical Outlet Circuit Diagram Document No 7202-D0001-12 Mobile Energy Australia Pty Ltd 39 Dulacca Street, Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P: +61 7 3273 6803 sales@mobileenergyaustralia.com.au www.mobileenergyaustralia.com.au...
  • Page 40 DRAWINGS & ILLUSTRATIONS 3 Phase Outlet Box Diagram Document No 7202-D0001-12 Mobile Energy Australia Pty Ltd 39 Dulacca Street, Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P: +61 7 3273 6803 sales@mobileenergyaustralia.com.au www.mobileenergyaustralia.com.au...
  • Page 41 DRAWINGS & ILLUSTRATIONS Document No 7202-D0001-12 Mobile Energy Australia Pty Ltd 39 Dulacca Street, Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P: +61 7 3273 6803 sales@mobileenergyaustralia.com.au www.mobileenergyaustralia.com.au...
  • Page 42 DRAWINGS & ILLUSTRATIONS Generator Circuit Document No 7202-D0001-12 Mobile Energy Australia Pty Ltd 39 Dulacca Street, Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P: +61 7 3273 6803 sales@mobileenergyaustralia.com.au www.mobileenergyaustralia.com.au...
  • Page 43 DRAWINGS AND ILLUSTRATIONS Document No 7202-D0001-12 Mobile Energy Australia Pty Ltd 39 Dulacca Street, Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P: +61 7 3273 6803 sales@mobileenergyaustralia.com.au www.mobileenergyaustralia.com.au...

  • Page 44: Warranty

    MEA are defective. The obligation of MEA is limited to replacement of faulty parts. No liability is accepted for any freight costs, consequential damages, injuries, or expenses directly or indirectly related to the Product(s) failure.
  • Page 45 WARRANTY (continued) BUYER OBLIGATIONS Buyer shall notify MEA of the alleged defect within 10 days of initial discovery and return the allegedly defective component(s) within 30 days of initial discovery. The Buyer must prepay all costs associated with the warranty.

  • Page 46: Mobile Energy Australia - Contacts

    11. MOBILE ENERGY AUSTRALIA - CONTACTS Sales Office: 07 3273 6803 Email: sales@mobileenergyaustralia.com.au Spare Parts BH Office: 07 3273 6803 Email: sales@mobileenergyaustralia.com.au Service BH Office: 07 3273 6803 Email: workshop@mobileenergyaustralia.com.au Document No 7202-D0001-12 Mobile Energy Australia Pty Ltd 39 Dulacca Street, Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P: +61 7 3273 6803 sales@mobileenergyaustralia.com.au...

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