Mea SMARTPACK 40H Owner's/Operator's Manual

Service maintenance air compressor – hydraulic driven
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SMARTPACK 40H
(7230)
Owners & Operators Manual
SERVICE MAINTENANCE AIR COMPRESSOR
– HYDRAULIC DRIVEN
Revision: 1.5
Reviewed: 07/03/2019
7235-D0001-01

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  • Page 1 SMARTPACK 40H (7230) Owners & Operators Manual SERVICE MAINTENANCE AIR COMPRESSOR – HYDRAULIC DRIVEN Revision: 1.5 Reviewed: 07/03/2019 7235-D0001-01...
  • Page 2 THIS PAGE IS LEFT BLANK INTENTIONALLY. Document No 7235-D0001-01...
  • Page 3 MEA Product Warranty Registration Form THIS FORM MUST BE COMPLETED AND RETURNED WITHIN 30 DAYS OF INSTALLATION WARRANTY WILL BE VOID Document No 7235-D0001-01...
  • Page 4 CUT HERE MEA Product Warranty Registration Form This form must be completed and returned to MEA at the time of Installation. Warranty will be void if this form is not received by MEA within 30 days of installation. MEA Dealer Information...
  • Page 5: Table Of Contents

    MOBILE ENERGY AUSTRALIA CONTACTS ............23 APPENDIX - A COMPRESSOR INFORMATION Both the MEA Product Warranty Registration form (located at the FRONT of this Manual) and the Kohler Engine Warranty Registration form (located at the back of this manual) are to be returned to MEA.
  • Page 6: Product Safety

    1. PRODUCT SAFETY (COMPRESSOR / COMPRESSED AIR) MEA DISCLAIMS ALL LIABILITIES FOR DAMAGE OR LOSS OF EQUIPMENT AND PROPERTY, PERSONAL INJURIES (INCLUDING DEATH), AND CONSEQUENTIAL DAMAGES ARISING OUT OF ANY MEA SYSTEM NOT USED IN ACCORDANCE WITH THE OPERATOR’S MANUAL.
  • Page 7 PRODUCT SAFETY -continued HYDRAULIC SAFETY ALL HYDRAULIC EQUIPMENT MUST BE TREATED WITH EXTREME RESPECT AND CARE. AS THE WORKING FLUID IS UNDER EXTREME PRESSURE, UP TO 5000PSI, WITH HIGH FLOW RATES GENERATING HIGH HEAT, ALL APPROPRIATE SAFETY PRECAUTIONS MUST BE TAKEN IN TO ACCOUNT AND SAFETY EQUIPMENT MUST BE WORN IF IN CONTACT WITH THE EQUIPMENT UNDER OPERATION.
  • Page 8: Introduction

    2. INTRODUCTION This MEA vehicle mounted air compressor system utilizes the available hydraulic power for the running of the installed compressor to supply compressed air at the specified flow rate and pressure. Only those who have been properly trained and delegated to do so, and who have read and understand the operation and installation procedures should install MEA compressor systems.
  • Page 9: Specifications

    Safety Features: 200 PSI relief valve in compressor sump Temperature safety sensor in compressor Rapid blow-down valve to discharge system pressure on shutdown Lubrication: MEA Certified and Approved Oil Filters: Paper-type replaceable air filter Spin-on type oil filter Coalescing separator element...
  • Page 10: Operating Procedure

    4. OPERATING PROCEDURE WARNING CAREFULLY READ THE OPERATING INSTRUCTIONS BELOW. FAILURE ADHERE FOLLOWING COMPRESSOR OPERATING INSTRUCTION COULD RESULT IN SERIOUS INJURY. 1. Check Oil Level (Refer to Page 53). 2. Check Hoses and fittings for leaks. Make sure the hoses are not loosened nor damaged. 3.
  • Page 11: Installation

    The SMARTPACK 40H is designed as an integrated compressor system for connection to an existing hydraulic system. The SMARTPACK 40H only requires connection of a pressure line in and a return line out (optional: a motor drain line) connections to the tank line and a method for controlling flow such as solenoid valve and flow orifice.
  • Page 12: Schedule Maintenance

    6. SCHEDULE MAINTENANCE Maintenance schedules are given as per components’ manufacturer standards under normal operating. If the operating conditions deviate from standard (such as severe environmental conditions), it is necessary to take steps for the affected areas to be maintained at shorter intervals. For details on maintenance procedures, consult “Compressor Information (APPENDIX-A, Page 52”.
  • Page 13: Troubleshooting

    7. TROUBLESHOOTING (Detailed procedures on troubleshooting of the compressor system can be found in “Compressor Information (APPENDIX-A, Page 65)”. Document No 7235-D0001-01...
  • Page 14: Spare Parts

    UNLOADER VALVE 12V 20012-P0004 RELAY 12V 20012-P0005 RELAY 24V TO BE REQUESTED COUPLING SET TO BE REQUESTED COUPLING (SPIDER) TO BE REQUESTED SHAFT SEAL PLEASE CONTACT MEA SALES-SPARE PARTS FOR FURTHER INFORMATION ON ANY MAINTAINANCE PARTS REQUIRED. Document No 7235-D0001-01...
  • Page 15: Drawings & Illustrations

    9. DRAWINGS & ILLUSTRATIONS GENERAL ARRANGEMENT DRAWING ( FRAMED) Document No 7235-D0001-01...
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  • Page 19 GENERAL ARRANGEMENT DRAWING ( FRAMELESS) Document No 7235-D0001-01...
  • Page 20 HYDRAULIC/PNEUMATIC CIRCUIT DIAGRAM Document No 7235-D0001-01...
  • Page 21 ELECTRICAL DIAGRAM ( FRAMED) Document No 7235-D0001-01...
  • Page 22 ELECTRICAL DIAGRAM (MURPHY CONTROL BOX - FRAMELESS) Document No 7235-D0001-01...
  • Page 23 REMOTE ELECTRONIC CONTROL WIRING Document No 7235-D0001-01...
  • Page 24 REMOTE ELECTRONIC CONTROL WIRING - continued Document No 7235-D0001-01...
  • Page 25: Warranty

    MEA are defective. The obligation of MEA is limited to replacement of faulty parts. No liability is accepted for any freight costs, consequential damages, injuries or expenses directly or indirectly related to the Product(s) failure.
  • Page 26 WARRANTY (continued) BUYER OBLIGATIONS Buyer shall notify MEA of the alleged defect within 10 days of initial discovery and return the allegedly defective component(s) within 30 days of initial discovery. The Buyer must prepay all costs associated with the warranty.
  • Page 27: Mobile Energy Australia Contacts

    MOBILE ENERGY AUSTRALIA - CONTACTS Management Managing Director – Rob Pulz Office: 07 3273 6803 Sales Email: sales@mobileenergyaustralia.com.au Office: 07 3273 6803 Spare Parts BH Office: 07 3273 6803 Email: sales@mobileenergyaustralia.com.au Service Email: workshop@mobileenergyaustralia.com.au Office: 07 3273 6803 Document No 7235-D0001-01...
  • Page 28: Appendix - A Compressor Information

    APPENDIX - A COMPRESSOR INFORMATION Document No 7235-D0001-01...
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