Mea SMARTPACK 250-H Owner's/Operator's Manual

Mea SMARTPACK 250-H Owner's/Operator's Manual

Compressor – hydraulic driven

Advertisement

Quick Links

SMARTPACK 250-H
(7236)
Owner & Operator Manual
SERVICE MAINTENANCE AIR
COMPRESSOR – HYDRAULIC DRIVEN
Revision: 1.0
Revised date: 22/11/18
7235-D0001-01

Advertisement

Table of Contents
loading

Summary of Contents for Mea SMARTPACK 250-H

  • Page 1 SMARTPACK 250-H (7236) Owner & Operator Manual SERVICE MAINTENANCE AIR COMPRESSOR – HYDRAULIC DRIVEN Revision: 1.0 Revised date: 22/11/18 7235-D0001-01...
  • Page 2 THIS PAGE WAS LEFT BLANK INTENTIONALLY. Document No 7235-D0001-01...
  • Page 3 MEA Product Warranty Registration Form THIS FORM MUST BE COMPLETED AND RETURNED WITHIN 30 DAYS OF INSTALLATION WARRANTY WILL BE VOID Document No 7235-D0001-01...
  • Page 4 CUT HERE MEA Product Warranty Registration Form This form must be completed and returned to MEA at the time of Installation. Warranty will be void if this form is not received by MEA within 30 days of installation. MEA Dealer Information...
  • Page 5: Table Of Contents

    10. WARRANTY ......................17 MOBILE ENERGY AUSTRALIA CONTACTS APPENDIX - A COMPRESSOR INFORMATION Both the MEA Product Warranty Registration Form (located at the FRONT of this Manual) is to be returned to MEA. FAILURE TO RETURN EITHER FORM MAY RESULT IN THE PRODUCT WARRANTY BEING VOID.
  • Page 6: Product Safety

    1. PRODUCT SAFETY (COMPRESSOR / COMPRESSED AIR) MEA DISCLAIMS ALL LIABILITIES FOR DAMAGE OR LOSS OF EQUIPMENT AND PROPERTY, PERSONAL INJURIES (INCLUDING DEATH), AND CONSEQUENTIAL DAMAGES ARISING OUT OF ANY MEA SYSTEM NOT USED IN ACCORDANCE WITH THE OPERATOR’S MANUAL.
  • Page 7 PRODUCT SAFETY -continued HYDRAULIC SAFETY ALL HYDRAULIC EQUIPMENT MUST BE TREATED WITH EXTREME RESPECT AND CARE. AS THE WORKING FLUID IS UNDER EXTREME PRESSURE, UP TO 5000PSI, WITH HIGH FLOW RATES GENERATING HIGH HEAT, ALL APPROPRIATE SAFETY PRECAUTIONS MUST BE TAKEN IN TO ACCOUNT AND SAFETY EQUIPMENT MUST BE WORN IF IN CONTACT WITH THE EQUIPMENT UNDER OPERATION.
  • Page 8: Introduction

    2. INTRODUCTION This MEA vehicle mounted air compressor system utilizes the available hydraulic power for the running of the installed compressor to supply compressed air at the specified flow rate and pressure. Only those who have been properly trained and delegated to do so, and who have read and understand the operation and installation procedures should install MEA compressor systems.
  • Page 9: Specifications

    200 PSI relief valve in compressor sump Temperature safety sensor in compressor Rapid blow-down valve to discharge system pressure on shutdown Lubrication: MEA Certified and Approved Synthetic Oil for compressor. Filters: Two-stage Air Filter Spin-on type oil filter Coalescing separator element...
  • Page 10: Operating Procedure

    4. OPERATING PROCEDURE WARNING CAREFULLY READ THE OPERATING INSTRUCTIONS BELOW. FAILURE ADHERE FOLLOWING COMPRESSOR OPERATING INSTRUCTION COULD RESULT IN SERIOUS INJURY. 1. Check Oil Level (Refer to Page 15). 2. Check Hoses and fittings for leaks. Make sure the hoses are not loosened nor damaged. 3.
  • Page 11: Installation

    WARNING(!) When setting the compressor unit up, ensure there is a safety mechanism in place to prevent any excessive flow or pressure into the compressor hydraulic circuit. MEA will not warrant any damage caused and will void warranty due to inadequate safety protection of the existing hydraulic system.
  • Page 12 Hydraulic/Air Flow-Pressure Calculation Document No 7235-D0001-01...
  • Page 13: Schedule Maintenance

    6. SCHEDULE MAINTENANCE Maintenance schedules are given as per components’ manufacturer standards under normal operating. If the operating conditions deviate from standard (such as severe environmental conditions), it is necessary to take steps for the affected areas to be maintained at shorter intervals. For details on maintenance procedures, consult “Compressor Information (APPENDIX-A)”.
  • Page 14: Troubleshooting

    7. TROUBLESHOOTING (Detailed procedures on troubleshooting of the compressor system can be found in “Compressor Information (APPENDIX-A)”. Fault Possible cause Remedy Have control box or electrical Control box or electrical connection repaired. Incorrect Not functioning connection faulty rotation direction Phases reversed Reconnect Incorrect rotation direction Hoses are connected wrongly...
  • Page 15 Upper switching point of network pressure monitor set Readjust network pressure monitor Compressor system is not too high discharged during continuous operation, Solenoid valve defective Replace solenoid valve/ relief valve system does not switch off Relief valve defective automatically in case of Check minimum pressure valve for intermittent operation, i.e.
  • Page 16: Spare Parts

    8. SPARE PARTS Part Number Description 10008-P0089 Air Filter Assembly 10008-P0161 AIR Filter Element - Primary Filter 10008-P0162 AIR Filter Element - Safety Filter 10008-P0087 Air-Oil Separator Element 10008-P0163 Oil Filter 10012-P0083 Unloader Valve 12V 10012-P0084 Unloader Valve 24V 10022-P0064 Shaft Seal Kit 20012-P0004 Relay 12V...
  • Page 17: Drawings And Illustrations

    9. DRAWINGS & ILLUSTRATIONS GENERAL ARRANGEMENT DRAWING ( FRAMED) Document No 7235-D0001-01...
  • Page 18 GENERAL ARRANGEMENT ( EVO-09NK) 1. Safety Valve 2. Pre-set direction ( clockwise rotation) 3. Air-Oil seperating element A 4. Air-Oil seperating element B 5. Multiblock 6. Oil filter 7. Minimum pressure valve 8. Oil drain plug 9. Oil filler opening 5.
  • Page 19 HARNESS SMARTPACK 250H FRAMED 12V/24V Document No 7235-D0001-01...
  • Page 20 SMARTPACK-250H HYDRAULIC CIRCUIT Document No 7235-D0001-01...
  • Page 21: Warranty

    MEA are defective. The obligation of MEA is limited to replacement of faulty parts. No liability is accepted for any freight costs, consequential damages, injuries or expenses directly or indirectly related to the Product(s) failure.
  • Page 22 WARRANTY (continued) BUYER OBLIGATIONS Buyer shall notify MEA of the alleged defect within 10 days of initial discovery and return the allegedly defective component(s) within 30 days of initial discovery. The Buyer must prepay all costs associated with the warranty.
  • Page 23: Mobile Energy Australia Contacts

    MOBILE ENERGY AUSTRALIA - CONTACTS Management Managing Director – Rob Pulz Office: 07 3273 6803 Sales Email: sales@mobileenergyaustralia.com.au Office: 07 3273 6803 Spare Parts BH Office: 07 3273 6803 Email: sales@mobileenergyaustralia.com.au Service Email: workshop@mobileenergyaustralia.com.au Office: 07 3273 6803 Document No 7235-D0001-01...
  • Page 24: Appendix-A Compressor Information

    APPENDIX-A COMPRESSOR INFORMATION Document No 7235-D0001-01...
  • Page 25 Document No 7235-D0001-01...
  • Page 26 Document No 7235-D0001-01...
  • Page 27 Document No 7235-D0001-01...
  • Page 28 Document No 7235-D0001-01...
  • Page 29 Document No 7235-D0001-01...
  • Page 30 Document No 7235-D0001-01...
  • Page 31 Document No 7235-D0001-01...
  • Page 32 Document No 7235-D0001-01...
  • Page 33 Document No 7235-D0001-01...
  • Page 34 Document No 7235-D0001-01...
  • Page 35 Document No 7235-D0001-01...
  • Page 36 Document No 7235-D0001-01...
  • Page 37 Document No 7235-D0001-01...
  • Page 38 Document No 7235-D0001-01...
  • Page 39 Document No 7235-D0001-01...
  • Page 40 Document No 7235-D0001-01...
  • Page 41 Document No 7235-D0001-01...
  • Page 42 Document No 7235-D0001-01...
  • Page 43 Document No 7235-D0001-01...
  • Page 44 Document No 7235-D0001-01...
  • Page 45 Document No 7235-D0001-01...
  • Page 46 Document No 7235-D0001-01...
  • Page 47 Document No 7235-D0001-01...
  • Page 48 Document No 7235-D0001-01...
  • Page 49 Document No 7235-D0001-01...
  • Page 50 Document No 7235-D0001-01...
  • Page 51 Document No 7235-D0001-01...
  • Page 52 Document No 7235-D0001-01...
  • Page 53 Document No 7235-D0001-01...
  • Page 54 Document No 7235-D0001-01...
  • Page 55 Document No 7235-D0001-01...
  • Page 56 Document No 7235-D0001-01...
  • Page 57 Document No 7235-D0001-01...
  • Page 58 Document No 7235-D0001-01...
  • Page 59 Document No 7235-D0001-01...
  • Page 60 Document No 7235-D0001-01...
  • Page 61 Document No 7235-D0001-01...
  • Page 62 Document No 7235-D0001-01...
  • Page 63 Document No 7235-D0001-01...
  • Page 64 Document No 7235-D0001-01...
  • Page 65 Document No 7235-D0001-01...
  • Page 66 Document No 7235-D0001-01...
  • Page 67 Document No 7235-D0001-01...
  • Page 68 Document No 7235-D0001-01...
  • Page 69 Document No 7235-D0001-01...
  • Page 70 Document No 7235-D0001-01...
  • Page 71 Document No 7235-D0001-01...
  • Page 72 Document No 7235-D0001-01...
  • Page 73 Document No 7235-D0001-01...
  • Page 74 Document No 7235-D0001-01...
  • Page 75 Document No 7235-D0001-01...
  • Page 76 Document No 7235-D0001-01...
  • Page 77 Document No 7235-D0001-01...
  • Page 78 Document No 7235-D0001-01...
  • Page 79 Document No 7235-D0001-01...
  • Page 80 Document No 7235-D0001-01...
  • Page 81 Document No 7235-D0001-01...

This manual is also suitable for:

7236

Table of Contents