Mea BATTCOM Owner's/Operator's Manual
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Mea BATTCOM Owner's/Operator's Manual

Battery electric compressor
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BATTCOM
(Battery Electric Compressor)
Owners / Operators Manual
11.3 CFM Battery Driven
Air Compressor
Revision: 1.4
Revised: 12/01/2023
7401-D0001-01

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Summary of Contents for Mea BATTCOM

  • Page 1 BATTCOM (Battery Electric Compressor) Owners / Operators Manual 11.3 CFM Battery Driven Air Compressor Revision: 1.4 Revised: 12/01/2023 7401-D0001-01...
  • Page 2 MEA Product Registration Form THE ATTACHED FORM MUST BE COMPLETED RETURNED WITHIN 30 DAYS OF INSTALLATION WARRANTY WILL BE VOID ALTERNATIVELY, PLEASE GO ONLINE AND COMPLETE WARRANTY FORM www.mobileenergyaustralia.com.au/warranty-registration Document No 7401-D0001-01 Mobile Energy Australia Pty Ltd 39 Dulacca Street, Acacia Ridge QLD 4110 Australia...
  • Page 3 THIS PAGE IS LEFT BLANK INTENTIONALLY. Document No 7401-D0001-01 Mobile Energy Australia Pty Ltd 39 Dulacca Street, Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P: +61 7 3273 6803 sales@mobileenergyaustralia.com.au www.mobileenergyaustralia.com.au...
  • Page 4 CUT HERE MEA Product Warranty Registration Form This form must be completed and returned to MEA at the time of Installation. Warranty will be void if this form is not received by MEA within 30 days of installation. MEA Dealer Information...

  • Page 5: Table Of Contents

    MOBILE ENERGY AUSTRALIA - CONTACTS APPENDIX A – PRODUCT DESIGN REGISTRATION 14. APPENDIX B – FLUIDS & MATERIAL SAFETY DATA SHEETS MEA Product Warranty Registration form and partner Product Warranty Registrations must be completed and returned to MEA Document No. 7401-D0001-01...

  • Page 6: Compressor / Compressed Air Safety

    1. COMPRESSOR / COMPRESSED AIR SAFETY MEA DISCLAIMS ANY AND ALL LIABILITIES FOR DAMAGE OR LOSS, PERSONAL INJURIES, INCLUDING DEATH, AND/OR PROPERTY DAMAGE INCLUDING CONSEQUENTIAL DAMAGES ARISING OUT OF ANY MEA COMPRESSOR SYSTEM NOT USED IN ACCORDANCE WITH THE OPERATOR INSTRUCTIONS.
  • Page 7 Document No. 7401-D0001-01 Mobile Energy Australia Pty Ltd 39 Dulacca Street, Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P: +61 7 3273 6803 sales@mobileenergyaustralia.com.au www.mobileenergyaustralia.com.au...
  • Page 8 Document No. 7401-D0001-01 Mobile Energy Australia Pty Ltd 39 Dulacca Street, Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P: +61 7 3273 6803 sales@mobileenergyaustralia.com.au www.mobileenergyaustralia.com.au...

  • Page 9: Specification

    Temperature safety sensor in the compressor Rapid blow-down valve to discharge system pressure on shutdown Lubrication: All replacement compressor oils must be approved by MEA prior to use. Warranty will be nullified if oil has not been approved. 10019-K0010 Compressor oil – 1L Intake Air Filter –...
  • Page 10 Motor Model: 20017-P0001 Motor Type: Open Frame Fan Cooled Brush-Type motor Power (continuous): 1.2kW @ 1200RPM / 2.4kW @ 2400RPM Maximum current: 94 Amps Electrical System: 12/24Volts DC Maximum RPM 5000 Direction of Rotation: Counter Clockwise (viewed from output shaft) Control System: Toggle switch, start pneumatic control, high amp contactor relay Electrical Protection:...
  • Page 11 3. OPERATING PROCEDURE CHECKS REQUIRED PRIOR TO STARTING EACH DAY Check the oil level in the compressor by sight glass. Check the battery level. Check all hoses are secured and not damaged. Replace all damaged hoses before starting. Check all electrical cables are secure. Secure all cables that are not tied down. Check the air inlet and air filter on the compressor.
  • Page 12 STARTING / STOPPING COMPRESSOR STARTING THE COMPRESSOR 1. Set the COMPRESSOR SWITCH to the ON position. This will engage the motor contact relay. Once the maximum air pressure is reached – (if the flow is closed) the motor will shut down. 2.

  • Page 13: Installation

    4. INSTALLATION ENSURE THAT A WATER SEPARATOR IS MOUNTED AS FAR FROM THE COMPRESSOR AS POSSIBLE OR THAT IT HAS AT LEAST TWO METRES OF HOSING BETWEEN THE COMPRESSOR DISCHARGE AND SEPARATOR INLET. The compressor is a reciprocating piston type driven by an electric motor. Pressure regulation is achieved by adjusting the differential pressure mounted behind the motor.
  • Page 14 General Consideration Mounting the Compressor The starting point for the installation is a quick overview of the requirements. Some of these points will be dealt with in more detail further on in this text. Things that should be considered now are as follows.
  • Page 15 Securing the Compressor Unit to the body of the vehicle. It is important to consider daily inspections, service requirements, electrical connections, air connection & location of control panel before the BATTCOM is secured to the body of the vehicle. ▪...
  • Page 16 Install Check List. Make sure that the following has been completed before operating the MEA Battery Electric Driven Compressor Unit. Check the compressor oil level; Note that the oil is very clear, and it is difficult to see the level.

  • Page 17: Schedule Maintenance

    5. SCHEDULE MAINTENANCE The maintenance intervals recommended are for standard operating conditions, the intervals for inspection, lubrication and maintenance are maximum intervals. More frequent inspections should be made if the unit is operating in a dusty environment, in high ambient temperatures or in other unusual conditions.

  • Page 18: Spare Parts And Service Kits

    6. SPARE PARTS AND SERVICE KITS Compressor Spare Parts 10025-P0098 Valve Assembly Kit (#006) 10025-P0099 Filter (#023) 10025-P0100 Gasket Kit (#000-KIT) Document No. 7401-D0001-01 Mobile Energy Australia Pty Ltd 39 Dulacca Street, Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P: +61 7 3273 6803 sales@mobileenergyaustralia.com.au www.mobileenergyaustralia.com.au...
  • Page 19 *Note: Drawing given herein is of fully framed Battery Compressor system. The covers and brackets may not be included in every compressor system package. 7401-B0001 (12 V) / 7401-B0002 (24 V) INTERNAL Document No. 7401-D0001-01 Mobile Energy Australia Pty Ltd 39 Dulacca Street, Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P: +61 7 3273 6803...
  • Page 20 20012-P0007 RELAY CONTACTOR 12V/100A N/O 20012-P0008 RELAY CONTACTOR 24V/100A N/O * Please contact MEA sales department for parts not given here. Document No. 7401-D0001-01 Mobile Energy Australia Pty Ltd 39 Dulacca Street, Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P: +61 7 3273 6803 sales@mobileenergyaustralia.com.au...

  • Page 21: Trouble Shooting

    7. TROUBLE SHOOTING Document No. 7401-D0001-01 Mobile Energy Australia Pty Ltd 39 Dulacca Street, Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P: +61 7 3273 6803 sales@mobileenergyaustralia.com.au www.mobileenergyaustralia.com.au...

  • Page 22: Drawings & Illustrations

    8. DRAWINGS & ILLUSTRATIONS GENERAL ARRANGEMENT DRAWING Document No. 7401-D0001-01 Mobile Energy Australia Pty Ltd 39 Dulacca Street, Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P: +61 7 3273 6803 sales@mobileenergyaustralia.com.au www.mobileenergyaustralia.com.au...
  • Page 23 GENERAL ARRANGEMENT DRAWING (WITH TANKS AND COVER) Document No. 7401-D0001-01 Mobile Energy Australia Pty Ltd 39 Dulacca Street, Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P: +61 7 3273 6803 sales@mobileenergyaustralia.com.au www.mobileenergyaustralia.com.au...
  • Page 24 WIRING DIAGRAM Document No. 7401-D0001-01 Mobile Energy Australia Pty Ltd 39 Dulacca Street, Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P: +61 7 3273 6803 sales@mobileenergyaustralia.com.au www.mobileenergyaustralia.com.au...
  • Page 25 MOTOR PERFORMANCE DATA@ 24V Document No. 7401-D0001-01 Mobile Energy Australia Pty Ltd 39 Dulacca Street, Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P: +61 7 3273 6803 sales@mobileenergyaustralia.com.au www.mobileenergyaustralia.com.au...

  • Page 26: Auto Drain Set Up

    9. AUTO DRAIN SET UP Document No. 7401-D0001-01 Mobile Energy Australia Pty Ltd 39 Dulacca Street, Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P: +61 7 3273 6803 sales@mobileenergyaustralia.com.au www.mobileenergyaustralia.com.au...

  • Page 27: Pulley Alignment And Belt Tensioning

    10. PULLEY ALIGNMENT AND BELT TENSIONING When it is required to install new belt or (and) pulley, follow the instructions below to re-install and tension the set up. • Fit motor bracket to base plate and fit motor to bracket as below •...

  • Page 28: Warranty

    MEA are defective. The obligation of MEA is limited to replacement of faulty parts. No liability is accepted for any freight costs, consequential damages, injuries, or expenses directly or indirectly related to the Product(s) failure.
  • Page 29 BUYER OBLIGATIONS Buyer shall notify MEA of the alleged defect within 10 days of initial discovery and return the allegedly defective component(s) within 30 days of initial discovery. The Buyer must prepay all costs associated with the warranty. The Buyer must return components claimed under this warranty to a facility designated by MEA for evaluation, to establish a claim under this warranty.

  • Page 30: Mobile Energy Australia - Contacts

    12. MOBILE ENERGY AUSTRALIA - CONTACTS Sales Email: sales@mobileenergyaustralia.com.au Office: 07 3273 6803 Spare Parts Office: 07 3273 6803 Email: sales@mobileenergyaustralia.com.au Service Office: 07 3273 6803 Email: workshop@mobileenergyaustralia.com.au Document No. 7401-D0001-01 Mobile Energy Australia Pty Ltd 39 Dulacca Street, Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P: +61 7 3273 6803 sales@mobileenergyaustralia.com.au...

  • Page 31: Appendix A - Product Design Registration

    13. APPENDIX A – PRODUCT DESIGN REGISTRATION Document No. 7401-D0001-01 Mobile Energy Australia Pty Ltd 39 Dulacca Street, Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P: +61 7 3273 6803 sales@mobileenergyaustralia.com.au www.mobileenergyaustralia.com.au...

  • Page 32: Appendix B - Fluids & Material Safety Data Sheets

    14. APPENDIX B – FLUIDS & MATERIAL SAFETY DATA SHEETS FLUID TYPE DESCRIPTION PART NUMBER Compressor Oil Semi Synthetic Compressor Oil 68 10019-P0002 Please use QR code to link you to relevant MSDS Document No. 7401-D0001-01 Mobile Energy Australia Pty Ltd 39 Dulacca Street, Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P: +61 7 3273 6803...

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