Mea SMARTPACK 400-H Owner's/Operator's Manual

Mea SMARTPACK 400-H Owner's/Operator's Manual

Framed hydraulic compressor

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SMARTPACK 400-H
Owners & Operators Manual
FRAMED HYDRAULIC COMPRESSOR
Revision: 3
Reviewed: 16/01/2023
7238-D0001-02

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Summary of Contents for Mea SMARTPACK 400-H

  • Page 1 SMARTPACK 400-H Owners & Operators Manual FRAMED HYDRAULIC COMPRESSOR Revision: 3 Reviewed: 16/01/2023 7238-D0001-02...
  • Page 2 THIS PAGE IS LEFT BLANK INTENTIONALLY. Document No 7238-D0001-03 Mobile Energy Australia Pty Ltd 39 Dulacca Street, Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P: +61 7 3273 6803 sales@mobileenergyaustralia.com.au www.mobileenergyaustralia.com.au...
  • Page 3 MEA Product Registration Form THE ATTACHED FORM MUST BE COMPLETED RETURNED WITHIN 30 DAYS OF INSTALLATION WARRANTY WILL BE VOID ALTERNATIVELY, PLEASE GO ONLINE AND COMPLETE WARRANTY FORM www.mobileenergyaustralia.com.au/warranty-registration Document No 7238-D0001-03 Mobile Energy Australia Pty Ltd 39 Dulacca Street, Acacia Ridge QLD 4110 Australia...
  • Page 4 CUT HERE MEA Product Warranty Registration Form This form must be completed and returned to MEA at the time of Installation. Warranty will be void if this form is not received by MEA within 30 days of installation. MEA Dealer Information...
  • Page 5: Table Of Contents

    TABLE OF CONTENTS 1. COMPRESSOR / COMPRESSED AIR SAFETY..........6 2. SPECIFICATIONS ....................10 3. OPERATING PROCEDURE ................11 4. INSTALLATION ....................12 5. SCHEDULE MAINTENANCE ................13 6. SPARE PARTS ....................14 7. TROUBLESHOOTING ..................16 8. DRAWINGS & ILLUSTRATIONS ............... 17 9.
  • Page 6: Compressor / Compressed Air Safety

    1. COMPRESSOR / COMPRESSED AIR SAFETY MEA DISCLAIMS ALL LIABILITIES FOR DAMAGE OR LOSS OF EQUIPMENT AND PROPERTY, PERSONAL INJURIES (INCLUDING DEATH), AND CONSEQUENTIAL DAMAGES ARISING OUT OF ANY MEA SYSTEM NOT USED IN ACCORDANCE WITH THE OPERATOR’S MANUAL. ALL UNITS ARE SHIPPED WITH A DETAILED OPERATOR’S MANUAL. THIS MANUAL CONTAINS VITAL INFORMATION FOR THE SAFE USE AND EFFICIENT OPERATION OF THE UNIT.
  • Page 7 HYDRAULIC SAFETY ALL HYDRAULIC EQUIPMENT MUST BE TREATED WITH EXTREME RESPECT AND CARE. AS THE WORKING FLUID IS UNDER EXTREME PRESSURE, UP TO 5000PSI, WITH HIGH FLOW RATES GENERATING HIGH HEAT, ALL APPROPRIATE SAFETY PRECAUTIONS MUST BE TAKEN IN TO ACCOUNT AND SAFETY EQUIPMENT MUST BE WORN IF IN CONTACT WITH THE EQUIPMENT UNDER OPERATION.
  • Page 8 Document No 7238-D0001-03 Mobile Energy Australia Pty Ltd 39 Dulacca Street, Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P: +61 7 3273 6803 sales@mobileenergyaustralia.com.au www.mobileenergyaustralia.com.au...
  • Page 9 Document No 7238-D0001-03 Mobile Energy Australia Pty Ltd 39 Dulacca Street, Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P: +61 7 3273 6803 sales@mobileenergyaustralia.com.au www.mobileenergyaustralia.com.au...
  • Page 10: Specifications

    225 PSI relief valve in compressor sump Temperature safety sensor in compressor Rapid blow-down valve to discharge system pressure on shutdown Lubrication: MEA Certified and Approved Synthetic Oil for compressor. Document No 7238-D0001-03 Mobile Energy Australia Pty Ltd 39 Dulacca Street, Acacia Ridge QLD 4110 Australia...
  • Page 11: Operating Procedure

    3. OPERATING PROCEDURE WARNING CAREFULLY READ THE OPERATING INSTRUCTIONS BELOW. FAILURE ADHERE FOLLOWING COMPRESSOR OPERATING INSTRUCTION COULD RESULT IN SERIOUS INJURY. 1. Check Oil level when compressor is turned OFF AND DEPRESSURIZED before reading level on sight glass. 2. Check Hoses and fittings for leaks. Make sure the hoses are not loosened nor damaged. 3.
  • Page 12: Installation

    WARNING(!) When setting the compressor unit up, ensure there is a safety mechanism in place to prevent any excessive flow or pressure into the compressor hydraulic circuit. MEA will not warrant any damage caused and will void warranty due to inadequate safety protection of the existing hydraulic system.
  • Page 13: Schedule Maintenance

    5. SCHEDULE MAINTENANCE The maintenance intervals recommended are based on standard operating conditions. The intervals for inspection, lubrication and maintenance given herein are maximum intervals and it should be noted to schedule the maintenance accordingly to sites. When the unit is being operated in a dusty environment, in high ambient temperatures or in other unusual conditions, an assessment needs to be done for shorter service interval.
  • Page 14: Spare Parts

    6. SPARE PARTS AND SERVICE KITS Document No 7238-D0001-03 Mobile Energy Australia Pty Ltd 39 Dulacca Street, Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P: +61 7 3273 6803 sales@mobileenergyaustralia.com.au www.mobileenergyaustralia.com.au...
  • Page 15 8.2 OTHERS 10008-P0164 AIR FILTER 10008-P0029 SPIN-ON COALESCING FILTER 10008-P0133 OIL FILTER 10019-K0005 COMPRESSOR OIL 5L (INCL. CONTAINER) (5 X 5 litre CONTAINERS) 10022-P0069 SHAFT SEAL KIT 20012-P0004 RELAY 12V 20012-P0005 RELAY 24V FAN & MOTOR ASSEMBLY 12V PULLER 16” 10010-P0020 FAN &...
  • Page 16: Troubleshooting

    5-Check the thermostatic valve. If necessary, 5-The thermostatic valve does not work replace the damaged parts with K13 spare parts kit correctly. (Contact MEA for parts required) 6-Clogged oil filter 6-Remove the oil filter. Clean or replace it. 1-Check the valve. If necessary, replace the 1-The intake valve remains open.
  • Page 17: Drawings & Illustrations

    8. DRAWINGS & ILLUSTRATIONS GENERAL ARRANGEMENT DRAWING ( FRAMED) Document No 7238-D0001-03 Mobile Energy Australia Pty Ltd 39 Dulacca Street, Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P: +61 7 3273 6803 sales@mobileenergyaustralia.com.au www.mobileenergyaustralia.com.au...
  • Page 18 GENERAL ARRANGEMENT DRAWING ( FRAMED) Document No 7238-D0001-03 Mobile Energy Australia Pty Ltd 39 Dulacca Street, Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P: +61 7 3273 6803 sales@mobileenergyaustralia.com.au www.mobileenergyaustralia.com.au...
  • Page 19 GENERAL ARRANGEMENT DRAWING ( PACKSMART-V150) Document No 7238-D0001-03 Mobile Energy Australia Pty Ltd 39 Dulacca Street, Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P: +61 7 3273 6803 sales@mobileenergyaustralia.com.au www.mobileenergyaustralia.com.au...
  • Page 20 ELECTRICAL DIAGRAM (FRAMED) Document No 7238-D0001-03 Mobile Energy Australia Pty Ltd 39 Dulacca Street, Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P: +61 7 3273 6803 sales@mobileenergyaustralia.com.au www.mobileenergyaustralia.com.au...
  • Page 21 SMARTPACK 400H HYDRAULIC CIRCUIT Document No 7238-D0001-03 Mobile Energy Australia Pty Ltd 39 Dulacca Street, Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P: +61 7 3273 6803 sales@mobileenergyaustralia.com.au www.mobileenergyaustralia.com.au...
  • Page 22: Warranty

    MEA are defective. The obligation of MEA is limited to replacement of faulty parts. No liability is accepted for any freight costs, consequential damages, injuries, or expenses directly or indirectly related to the Product(s) failure.
  • Page 23 BUYER OBLIGATIONS Buyer shall notify MEA of the alleged defect within 10 days of initial discovery and return the allegedly defective component(s) within 30 days of initial discovery. The Buyer must prepay all costs associated with the warranty. The Buyer must return components claimed under this warranty to a facility designated by MEA for evaluation, to establish a claim under this warranty.
  • Page 24: Mobile Energy Australia - Contacts

    10. MOBILE ENERGY AUSTRALIA - CONTACTS Sales Email: sales@mobileenergyaustralia.com.au Office: 07 3273 6803 Spare Parts BH Office: 07 3273 6803 Email: sales@mobileenergyaustralia.com.au Service Email: workshop@mobileenergyaustralia.com.au Office: 07 3273 6803 Document No 7238-D0001-03 Mobile Energy Australia Pty Ltd 39 Dulacca Street, Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P: +61 7 3273 6803 sales@mobileenergyaustralia.com.au...
  • Page 25: Appendix A - Product Design Registration

    11. APPENDIX A – PRODUCT DESIGN REGISTRATION Document No 7238-D0001-03 Mobile Energy Australia Pty Ltd 39 Dulacca Street, Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P: +61 7 3273 6803 sales@mobileenergyaustralia.com.au www.mobileenergyaustralia.com.au...
  • Page 26: Appendix B - Fluids & Material Safety Data Sheets

    12. APPENDIX B – FLUIDS & MATERIAL SAFETY DATA SHEETS FLUID TYPE DESCRIPTION PART NUMBER Compressor Oil Semi Synthetic Compressor Oil 68 10019-P0002 Please use QR code to link you to relevant MSDS Document No 7238-D0001-03 Mobile Energy Australia Pty Ltd 39 Dulacca Street, Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P: +61 7 3273 6803...

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