Related Manuals for Mea SMAC 35DWG 22HP
Summary of Contents for Mea SMAC 35DWG 22HP
- Page 1 SMAC 35DWG 22HP (Service Maintenance Air Compressor) Owner’s / Operator’s Manual 35 CFM Diesel Driven Air Compressor C/W Welder/Generator Revision: 02 Reviewed: 16/12/2021 7209-D0001-01...
- Page 2 THIS PAGE IS LEFT BLANK INTENTIONALLY. Document No 7209-D0002-01...
- Page 3 MEA Product Warranty Registration Form THIS FORM MUST BE COMPLETED AND RETURNED WITHIN 30 DAYS OF INSTALLATION WARRANTY WILL BE VOID Document No 7209-D0002-01...
- Page 4 MEA Product Warranty Registration Form This form must be completed and returned to MEA at the time of Installation. Warranty will be void if this form is not received by MEA within 30 days of installation. MEA Dealer Information Company Name: _____________________________________________________________...
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Page 5: Table Of Contents
10. WARRANTY ......................... 35 MOBILE ENERGY AUSTRALIA - CONTACTS..............37 Both the MEA Product Warranty Registration form (located at the FRONT of this Manual) and the Kubota Engine Warranty Registration form (located at the back of this manual) are to be returned to MEA FAILURE TO RETURN EITHER FORM MAY RESULT IN THE PRODUCT WARRANTY BEING VOID. -
Page 6: Compressor / Compressed Air Safety
Death and permanent disability are possibilities that can occur. The following are suggested as minimum requirements to be followed when operating the MEA SMAC system. It is important that each work site shall perform a risk analysis and produce a procedure to eliminate or control the hazardous condition to minimise the risk to personnel and equipment. -
Page 7: Introduction
INTRODUCTION This MEA (SMACDWG) Service Maintenance Air Compressor utilises a diesel engine to power the compressor and welder/generator. Only those who have been trained and who have read and understand the operator and installation manual should operate and install the MEA (SMACDWG). This manual contains vital information on integrating the compressor system into the vehicle system and to ensure that it is installed and operated in a safe and efficient manner. - Page 8 INTRODUCTION (continued) The following is a view of SMAC fitted with the generator - welder option. Detailed Information on the compressor and the engine are supplied separate to this Owners / Operator manual. The specifications on the following pages are an overview of the engine and the compressor used on SMAC35- DWG.
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Page 9: Specifications
Temperature safety sensor in the compressor Rapid blow-down valve to discharge system pressure on shutdown Lubrication: All replacement compressor oils must be approved by MEA prior to use. Warranty will be nullified if oil has not been approved. MEA certified and approved synthetic compressor oil Part Number 10019 –... - Page 10 Electric push button start pneumatic speed control via air cylinder, Engine Protection: Engine low oil pressure and high-water temperature sensors. MEA approved oil to meet strict emission control regulations, min. class “CF” Lubrication: or better is required. If oil does not meet the minimum requirements, all warranty will be nullified.
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Page 11: Operating Procedures
OPERATING PROCEDURES PRE-START CHECK EACH DAY Check the oil level in the engine. Check the water level in the engine. Check the oil level in the compressor. Check all hoses are secured and not damaged. Replace all damaged hoses before starting. Check all electrical cables are secure. - Page 12 OPERATING PROCEDURES - continued STARTING / STOPPING DIESEL ENGINE AND COMPRESSOR – NEW CONTROL BOX (INTRODUCED: 29/06/16) Note: Wiring harness has blue trace for ID. Not interchangeable to previous version i.e., key ignition starts. STARTING THE DIESEL ENGINE Check the COMPRESSOR ROCKER SWITCH is set to the OFF position (centre position). Press the ON/OFF/GLOW rocker switch to the LOWER POSITION –...
- Page 13 OPERATING PROCEDURES – continued STARTING THE COMPRESSOR Set the COMPRESSOR SWITCH to the ON position. This will engage the compressor load solenoid. The engine speed will increase until the pre-set regulated pressure is reached. Listen for air escaping from the pressurized air system. Ensure all airline taps are closed so that compressor outlet air can reach regulated pressure.
- Page 14 OPERATING PROCEDURES – continued OPTIONAL VRD & Remote Mount VRD The VRD relocates the welder/generator controls to a more convenient location as well as providing added safety when welding. The VRD control box visually shows when it is safe to weld. The original controls on the generator are blanked off and rerouted to the VRD control box.
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Page 15: Installation
INSTALLATION SMACD unit consists of a rotary screw type driven by a diesel engine. Compression occurs when inlet air (at atmospheric pressure) enters a chamber where it is trapped between the rotating rotor lobes. A lubricated pitch line provides sealing. As the lobes mesh, they reduce the volume of the air, compressing it to the desired pressure. - Page 16 INSTALLATION - continued The information in this section is very important for proper operation of the compressor. Read these requirements before beginning installation. The following is a view of the compressor/diesel engine unit. Document No 7209-D0002-01...
- Page 17 INSTALLATION – continued General Consideration Mounting the Compressor Unit The starting point for the installation is a quick overview of the requirements. Some of these points will be dealt with in more detail further on in this text. Things that should be considered now are as follows. The unit should be installed in a well-ventilated area.
- Page 18 INSTALLATION - continued It is best to test the installation at the hottest expected ambient temperature. Setup and run the system at 120 PSI. This can be done by installing a ball valve on the air outlet pipe and adjusting the opening of the valve so that the compressor is running continuously at 120 PSI.
- Page 19 INSTALLATION – continued Connecting Truck Electrics to the Diesel Engine Driven Compressor Unit Electrical connection of SMAC to the truck is very simple. The entire control system is mounted in the SMAC. The SMAC needs to be connected the truck battery. A minimum of 25mm cable is required for the connection because the SMAC is started using the truck battery.
- Page 20 MEA AFTERCOOLER (Part Number 7201-B0020) is installed onto the compressor unit. And a MEA water separator be installed with electric solenoid operated drain valve part number (See Accessories). The following picture shows the MEA AFTERCOOLER installed onto a SMAC-D.
- Page 21 (idle speed). The Unit has been adjusted by the factory to the customer specification. If the pressure is not at the specified pressure, refer to MEA before attempting any adjustments.
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Page 22: Schedule Maintenance
SCHEDULE MAINTENANCE The maintenance intervals recommended are for standard operating conditions, the intervals for inspection, lubrication and maintenance are maximum intervals. More frequent inspections should be made if the unit is operating in a dusty environment, in high ambient temperatures or in other unusual conditions. A planned program of periodic inspection and maintenance will help to avoid premature failure and costly repairs. - Page 23 SCHEDULE MAINTENANCE - continued Interval Compressor Diesel Engine Action to be taken Observe all gauge readings. Note any change from the normal reading and determine the Periodically During cause. Have the necessary repairs made (Note: “Normal” is the usual gauge reading when Operation operating at similar conditions on a day-to-day basis.) Check the compressor oil level.
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Page 24: Spare Parts And Service Kits
SPARE PARTS AND SERVICE KITS (SEE SERVICING SCHEDULE IN PREVIOUS SECTION) SERVICE KITS FOR CURRENT SPECIFICATION OF SMAC Code Description SERVICE KIT SMAC D/G 50HR – ENGINE ONLY 7201-KB0017 SERVICE KIT SMAC D/G 200HR – ENGINE ONLY 7201-KB0015 SERVICE KIT SMAC D/G 400HR – MINOR ENGINE & COMPRESSOR 7201-KB0013 7201-KB0028 SERVICE KIT SMAC D/G 800HR - MAJOR ENGINE &... -
Page 25: Troubleshooting
8. TROUBLESHOOTING Document No 7209-D0002-01... - Page 26 TROUBLESHOOTING - continued Document No 7209-D0002-01...
- Page 27 9. DRAWINGS & ILLUSTRATIONS Document No 7209-D0002-01...
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Page 28: Drawings & Illustrations
DRAWINGS & ILLUSTRATIONS Parts list Document No 7209-D0002-01... - Page 29 DRAWINGS & ILLUSTRATIONS Parts list Document No 7209-D0002-01...
- Page 30 DRAWINGS & ILLUSTRATIONS Parts list Document No 7209-D0002-01...
- Page 31 DRAWINGS & ILLUSTRATIONS HYDRAULIC/PNEUMATIC DIAGRAM Document No 7209-D0002-01...
- Page 32 DRAWINGS & ILLUSTRATIONS SMAC WIRING DIAGRAM Document No 7209-D0002-01...
- Page 33 DRAWINGS & ILLUSTRATIONS SMAC WIRING DIAGRAM (MINE SPEC) Document No 7209-D0002-01...
- Page 34 DRAWINGS & ILLUSTRATIONS Document No 7209-D0002-01...
- Page 35 DRAWINGS & ILLUSTRATIONS VRD Control Box Document No 7209-D0002-01...
- Page 36 DRAWINGS & ILLUSTRATIONS Single Phase Electrical Outlet Circuit Diagram Document No 7209-D0002-01...
- Page 37 DRAWINGS & ILLUSTRATIONS 3 Phase Outlet Box Diagram Document No 7209-D0002-01...
- Page 38 DRAWINGS & ILLUSTRATIONS Document No 7209-D0002-01...
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Page 39: Warranty
MEA are defective. The obligation of MEA is limited to replacement of faulty parts. No liability is accepted for any freight costs, consequential damages, injuries, or expenses directly or indirectly related to the Product(s) failure. - Page 40 WARRANTY (continued) BUYER OBLIGATIONS Buyer shall notify MEA of the alleged defect within 10 days of initial discovery and return the allegedly defective component(s) within 30 days of initial discovery. The Buyer must prepay all costs associated with the warranty.
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Page 41: Mobile Energy Australia - Contacts
MOBILE ENERGY AUSTRALIA - CONTACTS Sales Office: 07 3273 6803 Email: sales@mobileenergyaustralia.com.au Spare Parts Office: 07 3273 6803 Email: sales@mobileenergyaustralia.com.au Service Office: 07 3273 6803 Email: workshop@mobileenergyaustralia.com.au Document No 7209-D0002-01...