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Mea SMARTPACK 40H Owner's/Operator's Manual

Service maintenance air compressor – hydraulic driven
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SMARTPACK 40H
Owners & Operators Manual
SERVICE MAINTENANCE AIR COMPRESSOR
– HYDRAULIC DRIVEN
Revision: 3
Reviewed: 10/01/2023
7230-D0001-3

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Summary of Contents for Mea SMARTPACK 40H

  • Page 1 SMARTPACK 40H Owners & Operators Manual SERVICE MAINTENANCE AIR COMPRESSOR – HYDRAULIC DRIVEN Revision: 3 Reviewed: 10/01/2023 7230-D0001-3...
  • Page 2 THIS PAGE IS LEFT BLANK INTENTIONALLY. Document No 7230-D0001-3 Mobile Energy Australia Pty Ltd 39 Dulacca Street, Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P: +61 7 3273 6803 sales@mobileenergyaustralia.com.au www.mobileenergyaustralia.com.au...
  • Page 3 MEA Product Registration Form THE ATTACHED FORM MUST BE COMPLETED RETURNED WITHIN 30 DAYS OF INSTALLATION WARRANTY WILL BE VOID ALTERNATIVELY, PLEASE GO ONLINE AND COMPLETE WARRANTY FORM www.mobileenergyaustralia.com.au/warranty-registration Document No 7230-D0001-3 Mobile Energy Australia Pty Ltd 39 Dulacca Street, Acacia Ridge QLD 4110 Australia...
  • Page 4 CUT HERE MEA Product Warranty Registration Form This form must be completed and returned to MEA at the time of Installation. Warranty will be void if this form is not received by MEA within 30 days of installation. MEA Dealer Information...

  • Page 5: Table Of Contents

    TABLE OF CONTENTS COMPRESSOR/COMPRESSED AIR SAFETY ..............2 SPECIFICATIONS ........................6 OPERATING PROCEDURE ...................... 7 INSTALLATION .......................... 8 SCHEDULE MAINTENANCE ....................9 SPARE PARTS ........................... 10 TROUBLESHOOTING ......................11 DRAWINGS & ILLUSTRATIONS ..................14 WARRANTY ..........................22 MOBILE ENERGY AUSTRALIA - CONTACTS ..............24 APPENDIX A –...

  • Page 6: Compressor/Compressed Air Safety

    1. COMPRESSOR/COMPRESSED AIR SAFETY MEA DISCLAIMS ALL LIABILITIES FOR DAMAGE OR LOSS OF EQUIPMENT AND PROPERTY, PERSONAL INJURIES (INCLUDING DEATH), AND CONSEQUENTIAL DAMAGES ARISING OUT OF ANY MEA SYSTEM NOT USED IN ACCORDANCE WITH THE OPERATOR’S MANUAL. ALL UNITS ARE SHIPPED WITH A DETAILED OPERATOR’S MANUAL. THIS MANUAL CONTAINS VITAL INFORMATION FOR THE SAFE USE AND EFFICIENT OPERATION OF THE UNIT.
  • Page 7 HYDRAULIC SAFETY ALL HYDRAULIC EQUIPMENT MUST BE TREATED WITH EXTREME RESPECT AND CARE. AS THE WORKING FLUID IS UNDER EXTREME PRESSURE, UP TO 5000PSI, WITH HIGH FLOW RATES GENERATING HIGH HEAT, ALL APPROPRIATE SAFETY PRECAUTIONS MUST BE TAKEN IN TO ACCOUNT AND SAFETY EQUIPMENT MUST BE WORN IF IN CONTACT WITH THE EQUIPMENT UNDER OPERATION.
  • Page 8 Document No 7230-D0001-3 Mobile Energy Australia Pty Ltd 39 Dulacca Street, Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P: +61 7 3273 6803 sales@mobileenergyaustralia.com.au www.mobileenergyaustralia.com.au...
  • Page 9 Document No 7230-D0001-3 Mobile Energy Australia Pty Ltd 39 Dulacca Street, Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P: +61 7 3273 6803 sales@mobileenergyaustralia.com.au www.mobileenergyaustralia.com.au...

  • Page 10: Specifications

    Safety Features: 200 PSI relief valve in compressor sump Temperature safety sensor in compressor Rapid blow-down valve to discharge system pressure on shutdown Lubrication: MEA Certified and Approved Oil Filters: Paper-type replaceable air filter Spin-on type oil filter Coalescing separator element...

  • Page 11: Operating Procedure

    3. OPERATING PROCEDURE WARNING CAREFULLY READ THE OPERATING INSTRUCTIONS BELOW. FAILURE ADHERE FOLLOWING COMPRESSOR OPERATING INSTRUCTION COULD RESULT IN SERIOUS INJURY. 1. Check Oil Level. 2. Check Hoses and fittings for leaks. Make sure the hoses are not loosened nor damaged. 3.

  • Page 12: Installation

    The SMARTPACK 40H is designed as an integrated compressor system for connection to an existing hydraulic system. The SMARTPACK 40H only requires connection of a pressure line in and a return line out (optional: a motor drain line) connections to the tank line and a method for controlling flow such as solenoid valve and flow orifice.

  • Page 13: Schedule Maintenance

    5. SCHEDULE MAINTENANCE The maintenance intervals recommended are based on standard operating conditions. The intervals for inspection, lubrication and maintenance given herein are maximum intervals and it should be noted to schedule the maintenance accordingly to sites. When the unit is being operated in a dusty environment, in high ambient temperatures or in other unusual conditions, an assessment needs to be done for shorter service interval.

  • Page 14: Spare Parts

    6. SPARE PARTS PLEASE CONTACT MEA SALES-SPARE PARTS FOR FURTHER INFORMATION ON ANY MAINTENANCE PARTS REQUIRED. Part Number Description 10008-P0019 AIR FILTER ELEMENT 10008-P0021 SPIN ON COALESCER 10008-P0016 OIL FILTER 10019-K0005 5 LITRE SEMI SYNTHETIC COMPRESSOR OIL 10012-P0084 UNLOADER VALVE 24V...

  • Page 15: Troubleshooting

    7. TROUBLESHOOTING Document No 7230-D0001-3 Mobile Energy Australia Pty Ltd 39 Dulacca Street, Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P: +61 7 3273 6803 sales@mobileenergyaustralia.com.au www.mobileenergyaustralia.com.au...
  • Page 16 Document No 7230-D0001-3 Mobile Energy Australia Pty Ltd 39 Dulacca Street, Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P: +61 7 3273 6803 sales@mobileenergyaustralia.com.au www.mobileenergyaustralia.com.au...
  • Page 17 Document No 7230-D0001-3 Mobile Energy Australia Pty Ltd 39 Dulacca Street, Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P: +61 7 3273 6803 sales@mobileenergyaustralia.com.au www.mobileenergyaustralia.com.au...

  • Page 18: Drawings & Illustrations

    8. DRAWINGS & ILLUSTRATIONS GENERAL ARRANGEMENT DRAWING ( FRAMED) Document No 7230-D0001-3 Mobile Energy Australia Pty Ltd 39 Dulacca Street, Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P: +61 7 3273 6803 sales@mobileenergyaustralia.com.au www.mobileenergyaustralia.com.au...
  • Page 19 Document No 7230-D0001-3 Mobile Energy Australia Pty Ltd 39 Dulacca Street, Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P: +61 7 3273 6803 sales@mobileenergyaustralia.com.au www.mobileenergyaustralia.com.au...
  • Page 20 Document No 7230-D0001-3 Mobile Energy Australia Pty Ltd 39 Dulacca Street, Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P: +61 7 3273 6803 sales@mobileenergyaustralia.com.au www.mobileenergyaustralia.com.au...
  • Page 21 HYDRAULIC/PNEUMATIC CIRCUIT DIAGRAM OPEN CENTRE Document No 7230-D0001-3 Mobile Energy Australia Pty Ltd 39 Dulacca Street, Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P: +61 7 3273 6803 sales@mobileenergyaustralia.com.au www.mobileenergyaustralia.com.au...
  • Page 22 HYDRAULIC/PNEUMATIC CIRCUIT DIAGRAM CLOSED CENTRE Document No 7230-D0001-3 Mobile Energy Australia Pty Ltd 39 Dulacca Street, Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P: +61 7 3273 6803 sales@mobileenergyaustralia.com.au www.mobileenergyaustralia.com.au...
  • Page 23 ELECTRICAL DIAGRAM FRAMED MURPHY Document No 7230-D0001-3 Mobile Energy Australia Pty Ltd 39 Dulacca Street, Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P: +61 7 3273 6803 sales@mobileenergyaustralia.com.au www.mobileenergyaustralia.com.au...
  • Page 24 ELECTRICAL DIAGRAM (ELECTRONIC COMPRESSOR HARNESS) Document No 7230-D0001-3 Mobile Energy Australia Pty Ltd 39 Dulacca Street, Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P: +61 7 3273 6803 sales@mobileenergyaustralia.com.au www.mobileenergyaustralia.com.au...
  • Page 25 REMOTE ELECTRONIC CONTROL WIRING Document No 7230-D0001-3 Mobile Energy Australia Pty Ltd 39 Dulacca Street, Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P: +61 7 3273 6803 sales@mobileenergyaustralia.com.au www.mobileenergyaustralia.com.au...

  • Page 26: Warranty

    MEA are defective. The obligation of MEA is limited to replacement of faulty parts. No liability is accepted for any freight costs, consequential damages, injuries, or expenses directly or indirectly related to the Product(s) failure.
  • Page 27 BUYER OBLIGATIONS Buyer shall notify MEA of the alleged defect within 10 days of initial discovery and return the allegedly defective component(s) within 30 days of initial discovery. The Buyer must prepay all costs associated with the warranty. The Buyer must return components claimed under this warranty to a facility designated by MEA for evaluation, to establish a claim under this warranty.

  • Page 28: Mobile Energy Australia - Contacts

    10. MOBILE ENERGY AUSTRALIA - CONTACTS Sales Email: sales@mobileenergyaustralia.com.au Office: 07 3273 6803 Spare Parts BH Office: 07 3273 6803 Email: sales@mobileenergyaustralia.com.au Service Email: workshop@mobileenergyaustralia.com.au Office: 07 3273 6803 Document No 7230-D0001-3 Mobile Energy Australia Pty Ltd 39 Dulacca Street, Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P: +61 7 3273 6803 sales@mobileenergyaustralia.com.au...

  • Page 29: Appendix A - Design Registration

    11. APPENDIX A – DESIGN REGISTRATION Document No 7230-D0001-3 Mobile Energy Australia Pty Ltd 39 Dulacca Street, Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P: +61 7 3273 6803 sales@mobileenergyaustralia.com.au www.mobileenergyaustralia.com.au...

  • Page 30: Appendix B - Fluids & Material Safety Data Sheets

    12. APPENDIX B – FLUIDS & MATERIAL SAFETY DATA SHEETS FLUID TYPE DESCRIPTION PART NUMBER Compressor Oil Semi Synthetic Compressor Oil 68 10019-P0002 Please use QR code to link you to relevant MSDS Document No 7230-D0001-3 Mobile Energy Australia Pty Ltd 39 Dulacca Street, Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P: +61 7 3273 6803...

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