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Vertiv™ Liebert® EXM2 U ser M anual 100kVA to 25 0kVA UPS...
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The products covered by this instruction manual are manufactured and/or sold by Vertiv. This document is the property of Vertiv and contains confidential and proprietary information owned by Vertiv. Any copying, use or disclosure of it without the written permission of Vertiv is strictly prohibited.
Vertiv™ Liebert® EXM2 UPS User Manual TA B L E O F C O N TEN TS 1 Imp ortant Safety Instructions 2 O verview 2.1 Features 2.2 Design Concept 2.2.1 System Design 2.2.2 Bypass 2.2.3 System Control Principle 2.2.4 UPS Power Supply Switch Configuration 2.2.5 Battery Circuit Breaker (BCB)
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4.2.8 Intellislot Port 4.2.9 Signal Cable Connection Steps 5 O p erator Control and Disp lay Panel 5.1 Introduction 5.2 Navigating Through the Vertiv Liebert EXM2 Touchscreen Control Panel 5.2.1 Access Level Log-In 5.2.2 Vertiv™Liebert® EXM2 Touchscreen Control Panel Components 5.3 Operation 5.3.1 Log In to the Vertiv™...
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Vertiv™ Liebert® EXM2 UPS User Manual 6.2.2 Startup Procedures in ECO Mode 6.2.3 Startup Procedures in Battery Mode (Battery Cold Start) 6.3 Procedures for Transfer between Operation Modes 6.3.1 Transfer from Normal Mode to Battery Mode 6.3.2 Transfer from Normal Mode to Bypass Mode 6.3.3 Transfer from Bypass Mode to Normal Mode...
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Vertiv™ Liebert® EXM2 UPS User Manual 8.2.3 External Protective Device 8.2.4 Power Cable 8.2.5 Parallel Cable 8.2.6 Remote EPO 8.3 Operation Procedures for Parallel System 8.3.1 Startup Procedures in Normal Mode 8.3.2 Maintenance Bypass Procedures 8.3.3 Procedures for Isolating One UPS Module from Parallel System 8.3.4 Procedures for Inserting One Isolated UPS Module in Parallel System...
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Vertiv™ Liebert® EXM2 UPS User Manual 10.3.2 Communication Through Dry Contact Port 11 Service and M aintenance 16 9 11.1 Safety 11.2 Key Components and Service Life of UPS 11.2.1 Life Parameters and the Proposed Replacement Time of Key Components 11.2.2 Replacement of Air Filter...
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Where conductive dusts, corrosive gases, salts, or flammable gases are present • Near heat sources or strong electromagnetic interferences Disc laim er Vertiv disclaims any and all responsibility or liability for the defects or malfunction caused by: • Application range or operating environment outside the specifications •...
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Vertiv™ Liebert® EXM2 UPS User Manual Co n fo rm ity an d stan dards This product complies with CE 2006/95/EC (low voltage safety) and 2004/108/EC (EMC), EMC standards of Australia and New Zealand (C-Tick), and the following UPS product standards: •...
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W A R N IN G ! T h e u ser m u st select an appro priate M CCB to pro tect again st sh o rt circu it an d o verlo ad fo r th e battery. It is reco m m en ded to ado pt Vertiv B CB to pro vide a better so lu tio n .
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Vertiv™ Liebert® EXM2 UPS User Manual This page intentionally left blank 1 Important Safety Instructions...
2 O verview This chapter briefly introduces the features, design concept, parallel system, operation mode, battery management and battery protection of the Vertiv™ Liebert® EXM2 UPS 100kVA~250kVA (UPS for short). 2.1 Featu res The UPS is connected between a critical load (e.g. a computer) and mains power to provide high quality power for the loads.
Vertiv™ Liebert® EXM2 UPS User Manual 2.2 Design C on cept 2.2.1 S y stem Design This section introduces the working principle of the UPS single module. The UPS adopts AC-DC-AC converter (as shown in Figure 2.1 below). The first stage conversion (AC-DC) adopts three-phase high frequency rectifier to convert the three- phase input voltage into stable DC bus voltage.
Vertiv™ Liebert® EXM2 UPS User Manual The UPS has its own battery charger and adopts advanced temperature compensation technology to effectively prolong the battery service life. The inverter adopts three level T-type IGBT topology and uses advanced SVPWM control technology to derive the stable AC voltage from the DC bus voltage. When the mains is normal, the rectifier and inverter work together to supply the loads and charge the battery.
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In case of inverter failure and output fuse blowout, the load will automatically transfer to the bypass, and the output power supply will not be interrupted. In this situation, please contact the local customer service center of Vertiv for technical support.
Vertiv™ Liebert® EXM2 UPS User Manual 2.2.4 UPS Po w er S upply S w itch Co nfiguratio n The UPS has four switches: rectifier input switch Q1, bypass input switch Q2, maintenance bypass switch Q3, and output switch Q5.
Vertiv™ Liebert® EXM2 UPS User Manual N O . D es crip tion Rectifier input switch Q1 Rectifier DC bus Inverter Inverter switch Output switch Q5 Charger UPS output Neutral line input Battery N O T E: Q 1, Q 2 an d Q 5 are o ptio n al wh ile Q 3 is stan dard.
Vertiv™ Liebert® EXM2 UPS User Manual 2.3 P arallel System Up to six UPS modules can be parallel-connected to form a parallel system to increase the system capacity and reliability. The load is equally shared between the paralleled UPS modules.
Vertiv™ Liebert® EXM2 UPS User Manual 2.4 O peration M odes The UPS has the following operation modes: • Normal mode • Battery mode • Automatic restart mode • Bypass mode • Maintenance mode • ECO mode • Parallel redundancy mode (system expansion) •...
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Vertiv™ Liebert® EXM2 UPS User Manual N O . D es crip tion UPS output Rectifier input switch Battery Battery charger B attery m o de As shown in Figure 2.4 below , the operation mode in which the battery provides backup power supply to the loads through the rectifier and inverter is called battery mode.
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EOD voltage, if the mains is recovered, the UPS will restart automatically after a certain time of delay. This function restart delay time can be set by the service engineer authorized by Vertiv. During the process of automatic restart time of delay, the UPS will charge the battery to protect against the power-off risk to the load device caused by mains power failure.
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Vertiv™ Liebert® EXM2 UPS User Manual M ain ten an ce m o de As shown in Figure 2.6 below, if the UPS maintenance or service is required, you may use the manual maintenance bypass switch to transfer the load to maintenance bypass, with no interruption in power to the load. This maintenance bypass switch is fitted in all UPS modules and rated for full load of a single module.
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Vertiv™ Liebert® EXM2 UPS User Manual N O . D es crip tion N O . D es crip tion Bypass input Inverter switch Static switch UPS output Bypass input switch Rectifier input switch Mains input Output switch Rectifier Battery...
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Vertiv™ Liebert® EXM2 UPS User Manual F igu re 2.8 Dyn am ic o n lin e m o de N O . D es crip tion N O . D es crip tion Bypass input Inverter switch Static switch...
Limit', the charger will be forcibly transferred to float charge for protecting the battery. 5. Float charge temperature compensation (optional) This function must be used together with the battery temperature detection device. The Vertiv battery temperature sensor is a standard option for your selection.
DC bus voltage (which charges the battery) will be reduced correspondingly to provide optimal charging voltage for the battery, thus prolonging the battery service life time. This function must be used together with the Vertiv battery temperature detection device (a standard option). 2 Overview...
W A R N IN G ! T h e u ser m u st select an appro priate M CCB to pro tect again st sh o rt circu it an d o verlo ad o f th e battery. It is reco m m en ded to ado pt Vertiv B CB to pro vide a better so lu tio n .
Vertiv™ Liebert® EXM2 UPS User Manual 3 M echanical Installation This chapter briefly introduces the mechanical installation of the UPS, including the precautions, initial inspection before installation, environmental requirement, mechanical requirement and installation diagram. 3.1 P recau tion s This chapter describes the environmental and mechanical requirements and mechanical considerations that must be taken into account when planning the positioning and cabling of the UPS equipment.
Vertiv™ Liebert® EXM2 UPS User Manual 3.2 Tran sportation Railroad transportation and shipping are the recommended means of transportation. If truck transportation is unavoidable, choose roads that are less bumpy in order to protect the equipment. The UPS cabinet is heavy (see Table 12.3 on page 174 for its weight). We recommend using mechanical equipment such as an electric forklift to unload and move the equipment to the place closest to the installation site.
Vertiv™ Liebert® EXM2 UPS User Manual 3.3 Tools W A R N IN G ! F o r th e sak e o f safety, th e in stallatio n to o ls u n der live o peratio n m u st be in su lated.
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Vertiv™ Liebert® EXM2 UPS User Manual T able 3.1 T o o ls (co n tin u ed) N am e Part N am e Icon Q uantity Insulating tape Insulating gloves Crimping plier Heat shrinkable tube Insulated torque wrench...
Vertiv™ Liebert® EXM2 UPS User Manual 3.4 Un packin g Unpack the UPS and battery packages under the guidance of authorized service engineer. Steps: 1. Remove the packing belt. Use a cutting plier to cut off the packing belt, as shown in Figure 3.2 below F igu re 3.2 P ack in g belt...
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Vertiv™ Liebert® EXM2 UPS User Manual 2. As shown in Figure 3.4 below, remove the honeycomb plate. F igu re 3.4 R em o vin g h o n eyco m b plate 3. Open the front door of the UPS, loosen the fixing screws and remove the bottom fixed part at front of the cabinet. Then loosen the fixing screws and remove the bottom fixed part at back of the cabinet.
2. Unpack the UPS and battery under the guidance of authorized service engineer. Visually inspect whether the UPS and battery have any transportation damage. If there is any damage, report to the Carrier / Vertiv representative immediately. 3. Verify the UPS label and confirm the correctness of the UPS. The UPS label is attached on the back of the door.
Vertiv™ Liebert® EXM2 UPS User Manual 3.6 En viron m en tal Requ irem en t 3.6.1 UPS Lo catio n S electio n The UPS should be located in a cool, dry, clean-air indoor environment with adequate ventilation, and should be located on concrete or other nonflammable and flat surfaces.
Vertiv™ Liebert® EXM2 UPS User Manual 3.7 M ech an ical Requ irem en t 3.7.1 Co m po sitio n As a cabinet of 600mm width, the system provides the options such as rectifier input switch, bypass input switch, and output switch.
Vertiv™ Liebert® EXM2 UPS User Manual 3.8 In stallation Draw in gs F igu re 3.7 T o p/fro n t/side/bo tto m view o f th e 100k VA ~250k VA UP S (u n it: m m )
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Vertiv™ Liebert® EXM2 UPS User Manual 200k VA ~250k VA 3 Mechanical Installation...
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Vertiv™ Liebert® EXM2 UPS User Manual This page intentionally left blank 3 Mechanical Installation...
Vertiv™ Liebert® EXM2 UPS User Manual 4 Electrical Installation This chapter mainly introduces the electrical installation of the UPS, including the power cable and signal cable connecting procedures and methods. After completing the mechanical installation of the UPS, it is required to connect the power cable and signal cable of the UPS.
Vertiv™ Liebert® EXM2 UPS User Manual 4.1.2 M axim um S teady S tate A C and DC Currents The power cable must be selected according to the current and voltage values in Table 4.1 below as well as the local wiring regulations, and take environmental conditions (temperature and physical media) into consideration, then refer to Table 3B in IEC 60950-1.
Vertiv™ Liebert® EXM2 UPS User Manual 4.1.4 S electio n o f UPS I/O and Battery S w itch The user can select the switch according to actual needs. Refer to Table 4.1 on the previous pagefor I/O current and battery current value.
Vertiv™ Liebert® EXM2 UPS User Manual 4.1.9 External Pro tectiv e Dev ice To ensure the safety, it is necessary to install external circuit breaker for the input and battery of the UPS. Because of the difference of the specific installations, this section only provides general practical information for the installation engineer.
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Vertiv™ Liebert® EXM2 UPS User Manual The UPS has an internal EMC filter, therefore the protective earth cable has leakage current which is less than 3000mA. It is recommended to confirm the RCD sensitivity of the upstream input distribution and the downstream distribution (to the load).
Vertiv™ Liebert® EXM2 UPS User Manual 4.1.10 Po w er Cable Co nnectio n S teps Co n n ectio n term in al Figure 4.2 belowshows the connection terminals of the UPS power cable. Figure 4.2 below show the power cable entry and routing methods.
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Vertiv™ Liebert® EXM2 UPS User Manual N O . D es crip tion Shorting copper bar of common input configuration BAT+ BAT- 4 Electrical Installation...
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Vertiv™ Liebert® EXM2 UPS User Manual P o wer cable co n n ectio n term in als o f 200k VA ~ 250k VA UP S N O . D es crip tion BAT- BAT+ 4 Electrical Installation...
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Vertiv™ Liebert® EXM2 UPS User Manual N O . D es crip tion Shorting copper bar of common input configuration P o wer cable ro u tin g m eth o d The standard cabinet supports bottom cable access only, see Figure 4.3 on the next page. If the user needs top cable access, please choose the side cabinet option, refer to Options .
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Vertiv™ Liebert® EXM2 UPS User Manual F igu re 4.3 P o wer cables wirin g ro u te o f 200k VA ~ 250k VA (stan dard cabin et) N O . D es crip tion Remove the bottom plate, connect cables to corresponding terminals...
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Vertiv™ Liebert® EXM2 UPS User Manual W A R N IN G ! 1. T h e earth cables an d n eu tral lin e m u st be co n n ected in acco rdan ce with lo cal an d n atio n al co des o f practice.
Vertiv™ Liebert® EXM2 UPS User Manual 4.2 W irin g of Sign al C able 4.2.1 O v erv iew For on-site specific needs, the UPS needs auxiliary connection to realize battery system (including the external battery switch) management, communicate with PC, provide alarm signal to external devices, realize remote EPO or provide bypass back feed circuit breaker signal and parallel communication.
Vertiv™ Liebert® EXM2 UPS User Manual T able 4.4 Descriptio n o f dry co n tact po rt J 6 N am e M eaning s N am e M eaning s 12V_DRV BCB drive signal (12V) PARA_CAN_H Parallel CAN1...
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Vertiv™ Liebert® EXM2 UPS User Manual T able 4.5 Descriptio n o f dry co n tact po rt J 7 (co n tin u ed) N am e M eaning s N am e M eaning s Transformer over current status (24V/10mA rated);...
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Vertiv™ Liebert® EXM2 UPS User Manual T able 4.5 Descriptio n o f dry co n tact po rt J 7 (co n tin u ed) N am e M eaning s N am e M eaning s External output switch status (24V/10mA rated);...
Vertiv™ Liebert® EXM2 UPS User Manual T able 4.5 Descriptio n o f dry co n tact po rt J 7 (co n tin u ed) N am e M eaning s N am e M eaning s Configurable input dry contact...
Vertiv™ Liebert® EXM2 UPS User Manual 4.2.5 REPO Po rt The UPS has an EPO function that operates by an EPO button on the operator control and display panel of the UPS or by a remote contact provided by the user. The EPO button has a protective cover.
Vertiv™ Liebert® EXM2 UPS User Manual 4.2.6 Ho st Co m m unicatio n Po rt This port monitors and sets parameters through connecting with computer. The communication port provides serial data and is intended for use by authorized commissioning and service personnel in UPS commissioning and service.
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Vertiv™ Liebert® EXM2 UPS User Manual F igu re 4.9 Sign al cables wirin g ro u te o f 200k VA ~ 250k VA (to p cable access) 1. Lead cables in to th e cabin et th ro u gh th e h o les 2.
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Vertiv™ Liebert® EXM2 UPS User Manual F igu re 4.10 Sign al cables wirin g ro u te o f 200k VA ~ 250k VA (bo tto m cable access) 1. Lead cables in to th e cabin et th ro u gh th e h o les 2.
Many of the settings will depend on the UPS type and features. Many other settings will be made during the UPS setup by Vertiv Tech service personnel. The Vertiv Liebert EXM2 Touchscreen Control Panel’s interface will display data either graphically or in text. The Status Scroll Bar at the top of the touchscreen display summarizes system conditions. The bar changes color to indicate status and includes an icon matched to the status.
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Vertiv™ Liebert® EXM2 UPS User Manual F igu re 5.1 Vertiv Liebert EX M 2 T o u ch screen Co n tro l P an el co m po n en ts N O . D es crip tion...
Service-- All functions of Administrator plus permission to alter system configuration, choose serial communication protocol, enable equalize battery charging and change Service PIN; PIN required. Vertiv Tech Liebert Services sets PINs when setting up the UPS. These default PINs may be changed by those with Administrator or Service access (see above).
5 .2.2 Vertiv ™Liebert® EX M 2 T o uchscreen Co ntro l Panel Co m po nents The main areas of the Vertiv Liebert EXM2 Touchscreen Control Panel are shown in Figure 5.2 below. The display arrangement and the information displayed can be changed. At log-in for all access levels, the Vertiv Liebert EXM2 Touchscreen Control Panel opens to the STATUS screen in graphic display.
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The menus under Display Options on STATUS, for example, differ for each access level. Some information available through the Context Menu, such as alarms and run hours, are available through other areas of the Vertiv Liebert EXM2 Touchscreen Control Panel.
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Vertiv™ Liebert® EXM2 UPS User Manual • Screen Saver: Display Sleep Mode notification (immediate entry into screen saver); screen goes dark and user is logged off; interface reactivated by touching the screen; same options for all access levels • Total Run Hours: Component and hours it has operated; touching a component displays details in the right panel;...
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Vertiv™ Liebert® EXM2 UPS User Manual F igu re 5.5 M im ic display, n o rm al o peratio n UN IT ST A T US P an e Co m po n en ts The UNIT STATUS pane is identical for all PIN access levels (see Figure 5.6 on the next page) Observers will not have the pencil edit icon.
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Vertiv™ Liebert® EXM2 UPS User Manual F igu re 5.6 UN IT ST A T US pan e co m po n en ts; graph ic display F igu re 5.7 UN IT ST A T US pan e— In pu t details; graph ic display...
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Vertiv™ Liebert® EXM2 UPS User Manual F igu re 5.8 UN IT ST A T US pan e— B ypass details; graph ic display F igu re 5.9 UN IT ST A T US pan e— B attery an d cabin et details; graph ic display...
5 .3.1 Lo g In to the Vertiv ™ Liebert® EX M 2 T o uchscreen Co ntro l Panel The Vertiv Liebert EXM2 Touchscreen Control Panel is On whenever the UPS has control power. It may be inactive and appear dark, depending on its settings.
(see Usin g th e Edit Ico n to Cu sto m ize Layo u t). To customize the display’s appearance: Log in to the Vertiv Liebert EXM2 Touchscreen Control Panel as Administrator or Service detailed in Log In to the Vertiv™ Liebert® EXM2 Touchscreen Control Panel .
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Vertiv™ Liebert® EXM2 UPS User Manual 6. Either accept the generated name (New View) or touch the view’s name to rename it using the on-screen keyboard (maximum length is 14 characters). Touch the Enter key on the on-screen keyboard after entering the new name.
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Vertiv™ Liebert® EXM2 UPS User Manual F igu re 5.12 Set n u m ber o f pan es an d ch o o se data 10. Touch the Save button. 5 Operator Control and Display Panel...
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Use the Edit Icon to Customize Layout The Vertiv Liebert EXM2 Touchscreen Control Panel layout can also be changed with the Edit icons on the screen for a user logged-in as Operator, Administrator or Service. The Edit icon can be used to add or remove panels, resize panels, rearrange panels and change monitored parameters.
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Vertiv™ Liebert® EXM2 UPS User Manual Exit Edit Mode 9. Edit Mode will deactivate after some changes. If all changes have been made and Edit Mode is active, touch the panel’s header area. F igu re 5.13 Ch an ge pan el co n ten t o r resize/rem o ve a pan el...
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Vertiv™ Liebert® EXM2 UPS User Manual F igu re 5.14 R esize o r rem o ve a pan el Edit UN IT ST A T US P an el with th e Edit Ico n The UNIT STATUS panel may be changed to add or remove data. The panel has four default parameters. Any or all can be deleted or replaced with the Editing icon.
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Vertiv™ Liebert® EXM2 UPS User Manual F igu re 5.15 Edit UN IT ST A T US pan el 5 Operator Control and Display Panel...
Vertiv™ Liebert® EXM2 UPS User Manual 5 .3.3 O perato r Co ntro ls The Operator login confers control of UPS functions: • Silence (Alarm) • Inverter On • Inverter Off • Reset Fault • Energy Saving Mode Activation •...
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UPS is prepared for the inverter to start. Operator access shown; commands are the same for all access levels Operation 15 Vertiv™Liebert® EXM2 Touchscreen Control Panel. The Vertiv Liebert EXM2 Touchscreen Control Panel will display a message asking for confirmation and noting that it may take a moment to start (see Figure 5.17 below).
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Vertiv™ Liebert® EXM2 UPS User Manual In verter O ff The Inverter Off menu item is available whenever the UPS has input power and the inverter is On. Before executing the command, verify that the UPS and connected load are prepared for the inverter to be shut down.
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Vertiv™ Liebert® EXM2 UPS User Manual R eset F au lt Faults may be reset with the Reset radio button. F igu re 5.19 R eset fau lt co m m an d Suspended Time Remaining The Suspended Time Remaining box is not configurable. It is the time remaining when energy savings mode is suspended.
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Vertiv™ Liebert® EXM2 UPS User Manual F igu re 5.20 En able m o du le redu n dan cy 5 Operator Control and Display Panel...
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Vertiv™ Liebert® EXM2 UPS User Manual En ergy Savin g M o de A ctivatio n N O T E: R efer to th e UP S m an u al befo re activatin g En ergy Savin g M o de. A n O perato r can o n ly en able o r disable En ergy Savin g M o de.
Vertiv™ Liebert® EXM2 UPS User Manual 5.4 View in g UP S Statu s The Vertiv™ Liebert® EXM2 Touchscreen Control Panel interface reports UPS status in multiple ways. The graphic views and text views will show the same readings. Alarms and certain events will trigger audible alarms and the LED on the bezel, the light bar and the status header will change color.
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Vertiv™ Liebert® EXM2 UPS User Manual F igu re 5.22 Defau lt Statu s G au ge view To change the values shown on the Status Gauge: Log in with either Administrator or Service access. 2. Touch the SETUP menu icon.
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Vertiv™ Liebert® EXM2 UPS User Manual F igu re 5.23 A ccess Statu s G au ge settin gs 5 Operator Control and Display Panel...
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Vertiv™ Liebert® EXM2 UPS User Manual F igu re 5.24 Statu s G au ge settin g o ptio n s 5 Operator Control and Display Panel...
Vertiv™ Liebert® EXM2 UPS User Manual 5 .4.2 View ing UPS Data w ith the S tatus Panel More-detailed information about the UPS’s status is readily available through the Status panel. Touching a component in the animated mimic display brings up data about the component on another pane. Touching a parameter icon on the UNIT STATUS pane brings up further details about that parameter.
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Vertiv™ Liebert® EXM2 UPS User Manual F igu re 5.25 Un it statu s— In pu t details 5 Operator Control and Display Panel...
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Vertiv™ Liebert® EXM2 UPS User Manual F igu re 5.26 Un it statu s— B ypass details 5 Operator Control and Display Panel...
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Vertiv™ Liebert® EXM2 UPS User Manual F igu re 5.27 Un it statu s— B attery details 5 Operator Control and Display Panel...
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Vertiv™ Liebert® EXM2 UPS User Manual F igu re 5.28 Un it statu s— Lo ad details 5 Operator Control and Display Panel...
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Vertiv™ Liebert® EXM2 UPS User Manual F igu re 5.29 Un it statu s— En viro n m en tal details 5 Operator Control and Display Panel...
Vertiv™ Liebert® EXM2 UPS User Manual 5 .4.3 Lo gs— A larm s and Ev ents The Context Menu, when opened from the STATUS pane, permits viewing logs of alarms and events that have occurred on the UPS. Both logs include the date and time of occurrence, type, an ID, component affected and a description of the alarm or event.
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Vertiv™ Liebert® EXM2 UPS User Manual 5 Operator Control and Display Panel...
Vertiv™ Liebert® EXM2 UPS User Manual 5.5 View in g UP S C om pon en t Statu s The animated mimic screen permits viewing details about the main components installed and configured in the UPS. The data list opens on the opposite side of the screen and, for most parameters, expands to show all details for the component touched.
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Vertiv™ Liebert® EXM2 UPS User Manual F igu re 5.32 Un it statu s— O u tpu t details F igu re 5.33 Un it statu s— B ypass details 5 Operator Control and Display Panel...
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Vertiv™ Liebert® EXM2 UPS User Manual F igu re 5.34 Un it statu s— P o wer m o du le details F igu re 5.35 Un it statu s— B attery details 5 Operator Control and Display Panel...
Vertiv™ Liebert® EXM2 UPS User Manual 5.6 Statu s B ar C om pon en t The status bar indicates UPS status by: • scrolling messages to inform viewers; see Table 5.1 below through Table 5.3 on page 93 • changing color; green for normal, yellow for warning and red for alarm.
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Vertiv™ Liebert® EXM2 UPS User Manual T able 5.2 W arn in g statu s m essages M es s ag e 1 M es s ag e 2 M es s ag e 3 D efinition This system is in warning operating mode, supplied by the...
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Vertiv™ Liebert® EXM2 UPS User Manual T able 5.3 Critical statu s m essages M es s ag e 1 M es s ag e 2 M es s ag e 3 D efinition This system is in critical operating mode, supplied by the...
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Vertiv™ Liebert® EXM2 UPS User Manual T able 5.3 Critical statu s m essages (co n tin u ed) M es s ag e 1 M es s ag e 2 M es s ag e 3 D efinition This system is in critical operating mode, supplied by the...
Vertiv™ Liebert® EXM2 UPS User Manual 5.7 A larm L ist Table 5.4 belowprovides the complete list of UPS alarm messages for display either on the 'Event' menu or on the 'Records' menu. T able 5.4 N o rm al statu s m essages...
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Vertiv™ Liebert® EXM2 UPS User Manual T able 5.4 N o rm al statu s m essages (co n tin u ed) A larm E xp lanation Bypass overcurrent The bypass current is outside the rated current Bypass backfeed The bypass backfeed is faulty...
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Vertiv™ Liebert® EXM2 UPS User Manual T able 5.4 N o rm al statu s m essages (co n tin u ed) A larm E xp lanation LBS Abnormal LBS is abnormal Input Switch Open Input switch is open Maint. Switch Open Maintenance bypass switch is open Maint.
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N O T E: If th e alarm is cau sed th ro u gh settin g th e so ftware valu e by Vertiv au th o rized en gin eer, an d yo u wish to ch an ge th e settin g valu es, please co n tact th e Vertiv lo cal cu sto m er service cen ter.
Vertiv™ Liebert® EXM2 UPS User Manual 6 S ingle U PS O peration Introduction This chapter introduces the operating precautions and routine operating methods of UPS single module in detail. For the operating precautions and routine operating methods of UPS parallel system, refer to Parallel System and LBS System .
Vertiv™ Liebert® EXM2 UPS User Manual 6.1.2 Po w er S w itch Opening the front door of the UPS cabinet reveals the power switches, as shown in Figure 6.1 below including: Q1: Rectifier input switch, which connects UPS to the main circuit power.
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Vertiv™ Liebert® EXM2 UPS User Manual 200k VA ~ 250k VA N O T E: If th e UP S co n tain s o n ly stan dard Q 3 bypass switch , all o th er break ers, in clu din g an extern al m ain ten an ce bypass switch , m u st be in stalled fo r fu ll m ain ten an ce o f th e UP S an d its clean in g o peratio n s.
Vertiv™ Liebert® EXM2 UPS User Manual 6.2 UP S Startu p P rocedu res The UPS must be completely installed and tested by authorized engineer, and ensure that the external power supply switch is closedd, then you can start the UPS.
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Vertiv™ Liebert® EXM2 UPS User Manual F igu re 6.2 In pu ttin g passwo rd 4. When the rectifier start process is finished, close the battery circuit breaker, and the system will run in Bypass mode (Power flow shown in Figure 6.3 on the next page). Click the On key (Refer to Operator Controls...
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Vertiv™ Liebert® EXM2 UPS User Manual F igu re 6.3 Click in g O n Statu s k ey 5. The inverter starts self-test and sync. F igu re 6.4 In verter self-test an d syn c 6 Single UPS Operation Introduction...
At the moment, the system is powered on, and the startup screen pops up. 3. If ECO mode is required, contact Vertiv service engineer to set it through the setting software. If you wish to set it by yourself, you can enable it through the sub-menu under 'SETUP' on the TOUCHSCREEN screen. For details, refer to Operator Controls .
Vertiv™ Liebert® EXM2 UPS User Manual F igu re 6.6 Settin g ECO m o de 4. When the rectifier start process is finished, start the system according to Startup Procedures in Normal Mode . After the inverter runs normally, if the bypass voltage is within the range of ECO power supply, then the system works in ECO mode;...
Vertiv™ Liebert® EXM2 UPS User Manual F igu re 6.7 B attery co ld start bu tto n N O . D es crip tion Battery cold start button 6.3 P rocedu res for Tran sfer betw een O peration M odes 6.3.1 T ransfer fro m N o rm al M o de to Battery M o de...
Vertiv™ Liebert® EXM2 UPS User Manual N O T E: In bypass m o de, th e lo ad is directly fed by th e m ain s po wer in stead o f th e pu re A C po wer fro m th e in verter.
Vertiv™ Liebert® EXM2 UPS User Manual CA UT IO N : W h en th e UP S is in m ain ten an ce m o de, th e lo ad is n o t pro tected again st abn o rm al m ain s su pply.
Periodical self-test is to test the battery activity. The periodical self-test is regular, and the self-test period can be configured via the Vertiv setting software. During the periodical self-test, if the battery maintenance requirement is met, the system will generate audible/visual alarm and corresponding records. The periodical self-test does not update the battery curve table.
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Vertiv™ Liebert® EXM2 UPS User Manual 5. During manual maintenance self-test, when the load factor is 0~20% the battery will reach EOD after discharging for 5min, then the system goes to float charging state. N O T E: A fter th e self-test is su ccessfu l, th e system will fu lly clear th e self-test in terval co u n ter. If th e self-test fails th is tim e, th en exit th e system ;...
Vertiv™ Liebert® EXM2 UPS User Manual 6.5 UP S Sh u tdow n P rocedu res 6.5 .1 Pro cedures fo r Co m pletely Po w ering Do w n UPS Complete UPS shutdown and load power-off should follow this procedure. All power switches, isolating switches and breakers are disconnected, and then UPS no longer supplies power to load.
N O T E: Du rin g th e au to m atic restart pro cess, m an u al startu p is disabled. A u to m atic restart m u st be set by Vertiv's au th o rized service en gin eer th ro u gh Vertiv settin g so ftware.
Vertiv™ Liebert® EXM2 UPS User Manual 6.9 Selectin g L an gu age Use the following procedures to select the language: Click the icon 2. Click the icon . 3. Click the item of Display. 4. Click 'Display Properties'. 5. As shown in Figure 6.11 below, click 'Language' to set the language you need.
Vertiv™ Liebert® EXM2 UPS User Manual 6.10 C h an gin g C u rren t Date an d Tim e Use the following procedures to change the system date and time: Click the icon 2. Click the icon .
Vertiv™ Liebert® EXM2 UPS User Manual 6.11 C on trol P assw ord To change password, carry out the following procedures: Enter SETUP level. 2. Click the icon 3. Refer to Figure 6.13 below, set password changing. F igu re 6.13 Settin g passwo rd...
Vertiv™ Liebert® EXM2 UPS User Manual 7 Battery This chapter introduces the battery, including the battery safety, installation and maintenance information, battery protection function, as well as the connection of BCB box (option), battery temperature sensor (option), and battery ground fault detector (option).
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Vertiv™ Liebert® EXM2 UPS User Manual WA RN IN G ! Hazard ous b attery voltag e p res ent b ehind covers No user-serviceable parts are located behind covers that require a tool for their removal. Only qualified service personnel are authorized to remove such covers.
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Vertiv™ Liebert® EXM2 UPS User Manual WA RN IN G ! Hazard ous b attery voltag e p res ent b ehind covers Observe the following safety precautions when working on the batteries: The battery shall be firmly and reliably connected. After the connection is completed, the screw connections between all the terminals and the batteries shall be calibrated.
Vertiv™ Liebert® EXM2 UPS User Manual 7.3 UP S B attery The UPS generally adopts valve-regulated battery. At present, 'valve-regulated' means the 'sealed type' or 'maintenance free' mentioned in the past. The valve-regulated battery is not completely sealed, especially when it is over-charged, there will be gas escape. The volume of the gas escape is less than the water injection battery.
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Vertiv™ Liebert® EXM2 UPS User Manual W A R N IN G ! In additio n to safety requ irem en ts it is im po rtan t to fo llo w gro u n din g best practices fo r EM C requ irem en ts. F o r exam ple, daisy ch ain gro u n din g co n n ectio n between UP S m o du les lo cated in differen t electrical ro o m s o r flo o rs is n o t reco m m en ded.
Vertiv™ Liebert® EXM2 UPS User Manual 7.5 B attery In stallation En viron m en t an d N u m ber of B atteries 7.5 .1 Installatio n Env iro nm ent F resh air vo lu m e (EN 50272-2001) The operating environment of the battery must be ventilated.
W A R N IN G ! Users m u st ch o o se appro priate switch in g devices to pro tect th e battery fro m sh o rt circu it an d o verlo ad, etc. It is reco m m en ded to ch o o se th e B CB bo x o f Vertiv to pro vide a m o re perfect so lu tio n .
Vertiv™ Liebert® EXM2 UPS User Manual N O T E: Vertiv will n o t accept liability o r pay co sts, fees, o r dam ages resu ltin g fro m m issin g o r in co rrect sizin g o f th e battery pro tectio n device(s).
Vertiv™ Liebert® EXM2 UPS User Manual 7.8 Design of B attery Room No matter which type of installation system is adopted, the following items shall be paid special attention to (refer to Figure 7.1 below): Layout of cells No matter which battery installation system is used, the battery shall be located in a matter that it will not contact two naked live parts with the potential difference over 150V at the same time.
Vertiv™ Liebert® EXM2 UPS User Manual 7.9 C om m on B attery Strin g The UPS supports common battery string function, which indicates that each unit in the parallel system shares the same battery string to achieve the purpose of energy saving, space saving and efficiency improving. The cables connection for common battery string is shown in Figure 7.2 below.
Vertiv™ Liebert® EXM2 UPS User Manual 7.10 C on n ection s betw een battery com partm en ts an d UP S The cables for connecting the UPS to the battery cabinets are not supplied. They can be provided by the manufacturer upon special request.
Vertiv™ Liebert® EXM2 UPS User Manual 7.11 B C B B ox (O ption al) The UPS requires an optional BCB box, which contains one BCB and one BCB control board, to provide over-discharge and overcurrent protections for the battery. The BCB box can also electrically isolate the UPS from the battery to minimize the danger of the service personnel at work.
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Vertiv™ Liebert® EXM2 UPS User Manual F igu re 7.3 In stallatio n h o le dim en sio n o f B CB bo x (400A ) F igu re 7.4 In tern al stru ctu re o f B CB bo x (400A )
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Vertiv™ Liebert® EXM2 UPS User Manual N O . D es crip tion Top cable entry hole Top plate Current transformer of battery ground fault detector Battery terminal (-) Battery terminal (+) Grounding bar UPS terminal (+) UPS terminal (-)
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Vertiv™ Liebert® EXM2 UPS User Manual F igu re 7.5 Co n n ectio n diagram o f B CB bo x (400A ) 7 Battery...
7.12 B attery G rou n d Fau lt Detector (O ption ) Vertiv provides an optional battery ground fault detector. It includes a current transducer and a PCB, which should be installed in the BCB box. The installation position of the PCB is shown in Figure 7.3 on page 129. If the BCB box uses top cable entry, the current transducer should be installed on the inside of the top plate of the BCB box, as shown in Figure 7.4...
Vertiv™ Liebert® EXM2 UPS User Manual 7.13 B C B Referen ce C u rren t an d C on n ection Table 7.4 below provides recommended BCB rated current and battery maximum discharge current at full load. Refer to Table 3B in IEC60950-1, and select appropriate cable CSA according to local electrical codes and standards.
Vertiv™ Liebert® EXM2 UPS User Manual F igu re 7.7 Co n n ectio n s between battery, B CB an d UP S (2 wire at battery side, battery co n sistin g o f 30 to 44-blo ck ) 7.14 B attery M ain ten an ce...
W A R N IN G ! T o ach ieve co o rdin ated o peratio n o f th e m o du les in th e parallel system , it is requ ired to co n figu re each m o du le separately u sin g Vertiv settin g so ftware. T h is m u st be do n e by Vertiv service perso n n el.
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Vertiv™ Liebert® EXM2 UPS User Manual F igu re 8 .1 Sch em atic o f typical parallel system (with co m m o n in pu t, separate batteries an d o u tpu t) N O . D es crip tion N O .
Vertiv™ Liebert® EXM2 UPS User Manual 8.2.3 External Pro tectiv e Dev ice W A R N IN G ! High earth leak age cu rren t: Earth co n n ectio n is critical befo re co n n ectin g th e in pu t su pply (in clu din g bo th m ain s su pply an d battery).
Vertiv™ Liebert® EXM2 UPS User Manual 8.2.5 Parallel Cable Shielded and double-insulated parallel cables available in lengths 5m, 10m and 15m must be interconnected in a ring configuration between the UPS modules, as shown in Figure 8.2 below. Method: connect a module parallel cable from its PARA1 port to the PARA2 port of another module.
Vertiv™ Liebert® EXM2 UPS User Manual 8.2.6 Rem o te EPO In addition to the EPO switch provided on the operator control and display panel of each UPS module for controlling the EPO of each module respectively, the parallel system also provides remote EPO function for controlling all UPS modules to shut down simultaneously from a remote terminal, as shown in Figure 8.4 below.
Vertiv™ Liebert® EXM2 UPS User Manual 8.3 O peration P rocedu res for P arallel System Only one step is carried on for once, and only after finishing this operation step of each UPS module, the next step can be carried on.
Vertiv™ Liebert® EXM2 UPS User Manual 8.3.2 M aintenance By pass Pro cedures W A R N IN G ! If th e UP S system is co m po sed o f two o r m o re parallel co n n ected UP S m o du les, an d th e lo ad capacity exceeds th e sin gle UP S m o du le capacity, do n o t u se th e in tern al m ain ten an ce bypass switch (Q 3).
8.3.3 Pro cedures fo r Iso lating O ne UPS M o dule fro m Parallel S y stem These procedures shall only be carried out by service personnel of Vertiv or under their guidance. W A R N IN G ! P lease ch eck if th e parallel UP S system is co n figu red in redu n dan cy m o de o r n o t. If so , pro ceed with steps given belo w.
Vertiv™ Liebert® EXM2 UPS User Manual 8.4 L B S System 8.4.1 Cabinet Installatio n An LBS system consists of two independent UPS systems, each containing one or more parallel UPS modules, as shown in Figure 8.5 below and Figure 8.6 on the facing page The LBS system has high reliability and is applicable to the load with multiple inputs.
Vertiv™ Liebert® EXM2 UPS User Manual F igu re 8 .6 LB S system (parallel system ) N O . D es crip tion N O . D es crip tion Bypass Rectifier UPS 1 UPS 4 Parallel cable N O T E: Q 1, Q 2 an d Q 5 are o ptio n al wh ile Q 3 is stan dard.
Vertiv™ Liebert® EXM2 UPS User Manual 8.4.4 LBS Cable For 100kVA~250kVA dual bus system, connect the optional LBS cables (10m, 15m, 20m) between the LBS ports (J4) of the two UPS systems shown in Figure 8.7 below to Figure 8.8 below. The J4 port is provided on the front panel of the bypass module, as shown in Figure 8.9 on the facing page.
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Vertiv™ Liebert® EXM2 UPS User Manual F igu re 8 .9 LB S po rt (J 4) o n bypass m o du le 8 Parallel System and LBS System...
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Vertiv™ Liebert® EXM2 UPS User Manual 9 O ptions This chapter provides the UPS option list, and introduces the functions, installation and configuration of each option. 9.1 O ption L ist T able 9.1 O ptio n list N o.
Vertiv™ Liebert® EXM2 UPS User Manual 9.2 O ption In trodu ction 9.2.1 O ptio nal S ide Cabinet F igu re 9.1 T o p/fro n t/side/bo tto m view o f th e 100k VA ~ 250k VA UP S (with o ptio n al side cabin et) (u n it:...
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Vertiv™ Liebert® EXM2 UPS User Manual Side Cabin et m ech an ical co n n ectio n The power cabinet and optional side cabinet need to be connected at installation site, see Figure 9.2 below. F igu re 9.2 M ech an ical cabin et co n n ectio n...
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Vertiv™ Liebert® EXM2 UPS User Manual F igu re 9.3 M atch in g o ptio n al side cabin et electrical co n n ectio n (200VA ~ 250k VA ) N O T E: Step 1: R em o ve th e to p plate. lead cables in to th e cabin et.
Vertiv™ Liebert® EXM2 UPS User Manual 9.2.2 By pass S ho rt-circuit W ithstand O ptio n As shown in Figure 9.4 below, the bypass short-circuit withstand option contains three bypass fuses. Before installation, it is necessary to remove three bypass shorting copper bars and then install three bypass fuses at the corresponding shorting copper bars.
Vertiv™ Liebert® EXM2 UPS User Manual 9.2.3 Battery T em perature S enso r The battery temperature sensor is used to detect the battery temperature. With this function, we can adjust the float charging voltage of the battery to make it inversely proportional to the ambient temperature of the battery, so as to prevent the over-charge of the battery at high ambient temperature.
W A R N IN G ! 1. O n ly Vertiv au th o rized en gin eers sh all carry o u t th e in stallatio n . 2. Carry o u t th e in stallatio n strictly fo llo win g th e in stru ctio n s. F ailu re to o bserve th is co u ld cau se perso n n el in ju ry o r dam age to th e UP S an d seism ic an ch o r k its.
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Vertiv™ Liebert® EXM2 UPS User Manual F igu re 9.5 In stallin g seism ic an ch o r (rear in stallatio n ) N O . D es crip tion 4 - M8 x 25 tapping screw Installing M12 expansion bolt (3PCS) 2.
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Vertiv™ Liebert® EXM2 UPS User Manual F igu re 9.6 In stallin g seism ic an ch o r (fro n t in stallatio n ) N O . D es crip tion 4 - M8 x25 tapping screw Installing M12 expansion bolt (3PCS)
Vertiv™ Liebert® EXM2 UPS User Manual 9.2.6 IS -UN IT Y -DP Card IM P O R T A N T ! It is reco m m en ded to u se th e sh ielded cables to en h an ce th e EM C.
Vertiv™ Liebert® EXM2 UPS User Manual 9.2.8 S IC Card (A v ailable in S pecific Regio ns o nly ) The SIC card is a network management card. It brings the network communication capability for the Liebert UPS. It can also support IRM series sensor to monitor environment.
Vertiv™ Liebert® EXM2 UPS User Manual 9.2.9 UF-RS 485 Card The UF-RS485 card converts RS232 signal to RS485 signal to realize UPS networking and communication. It should be installed in an Intellislot port (see Figure 4.4 on page 44) of UPS. It is hot pluggable for easy installation.
Vertiv™ Liebert® EXM2 UPS User Manual 9.2.10 IS -Relay Card The appearance of the IS-Relay card is shown in Figure 9.10 below. F igu re 9.10 A ppearan ce o f IS-R elay card The UPS provides IS-Relay card for the user to use the dry contact signal to monitor the UPS.
Vertiv™ Liebert® EXM2 UPS User Manual For more information of the IS-Relay card, refer to the Liebert® IntelliSlot IS-Relay Card User Manual in accessory. The installation method of the IS-Relay card is the same as that of the SIC card described in SIC Card (Available in Specific Regions only) Refer to Signal Cable Connection Steps for the cabling and routing of the signal cables.
Vertiv™ Liebert® EXM2 UPS User Manual 200k VA ~ 250k VA N O . D es crip tion Main contactor Bypass contactor 9.2.15 T o p Fan K it As shown in Figure 9.12 below, the top fan kit consists of two fans which are installed on top of the cabinet.
Vertiv™ Liebert® EXM2 UPS User Manual 9.2.16 Input/o utput S w itch K it As shown in Figure 9.13 below, the I/O switch kit includes input switch, output switch and bypass switch. Please dismantle the shorting busbar before installation, then install the switches to corresponding shorting busbars.
Vertiv™ Liebert® EXM2 UPS User Manual 9.2.17 IP21 O ptio n As shown in Figure 9.14 below, the IP21 option includes cabinet top cover, which makes the UPS protection level IEC (60529) be IP21. F igu re 9.14 IP 21 O ptio n Diagram...
Vertiv™ Liebert® EXM2 UPS User Manual 9.2.18 IP31 O ptio n As shown in Figure 9.15 below, the IP31 option includes cabinet top cover and air filter, which makes the UPS protection level IEC (60529) be IP31. F igu re 9.15 IP 31 O ptio n Diagram...
10 .1 SN M P P rotocol C om m u n ication If you need to monitor the UPS through network, you may select the UNITY card or SIC card provided by Vertiv. These two cards support SNMP protocol.
Vertiv™ Liebert® EXM2 UPS User Manual 10.3.1 Co m m unicatio n T hro ugh IS -Relay Card The UPS provides an IS-Relay card for the user to use dry contact signals to monitor the UPS. The IS-Relay card should be installed in an Intellislot port (see Figure 4.4 on page 44) of the communication box in the cabinet.
Vertiv™ Liebert® EXM2 UPS User Manual 11 S ervice and M aintenance The UPS system (including battery) needs regular service and maintenance. This chapter elaborates on the advice on the service life, regular inspection, maintenance and replacement of the UPS key components. Effective maintenance of the UPS system can reduce the risk in UPS failure and prolong the UPS service life.
Vertiv™ Liebert® EXM2 UPS User Manual 11.2.2 Replacem ent o f A ir Filter The air filters need regular inspection and replacement. The inspection and replacement intervals are related to the environmental conditions of the UPS. Under normal environmental conditions, the air filters should be cleaned or replaced once every two months and need more frequent cleaning and replacement in dusty or other harsh environments.
Vertiv™ Liebert® EXM2 UPS User Manual 11.3 M ain ten an ce of UP S an d O ption s UPS and the options need common maintenance: Keep good history record. Keeping good history record facilitates failure treatment. 2. Keep clean, so as to prevent UPS from the invasion of dust and moisture.
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Vertiv™ Liebert® EXM2 UPS User Manual 12 S pecifications This chapter lists the UPS specifications. 12.1 C on form an ce an d Stan dards The UPS has been designed to comply with the European and international standards listed in Table 12.1 below.
Vertiv™ Liebert® EXM2 UPS User Manual 12.3 M ech an ical C h aracteristics T able 12.3 M ech an ical ch aracteristics Rated p ower (kV A ) Item U nit 10 0 120 /16 0 20 0 Dimensions (D × W × H)1...
Vertiv™ Liebert® EXM2 UPS User Manual T able 12.5 B attery (co n tin u ed) Rated p ower (kV A ) Item U nit 10 0 120 /16 0 20 0 Temperature compensation mV/°C/cl -3.0 (selectable from 0 to -5.0 around 25°C or 30°C, or inhibit) Ripple current ≤...
Vertiv™ Liebert® EXM2 UPS User Manual 12.7 Electrical C h aracteristics (B ypass In pu t) T able 12.7 B ypass in pu t Rated p ower (kV A ) Item U nit 10 0 16 0 20 0 380/400/415, 3-phase 4-wire, sharing neutral with the rectifier input and providing neutral reference...
Vertiv™ Liebert® EXM2 UPS User Manual A ppendices A ppen dix A : Tech n ical Su pport an d C on tacts Technical Support/Service in the United States Vertiv Group Corporation 24x7 dispatch of technicians for all products. 1-800-543-2378 Liebert®...
Vertiv™ Liebert® EXM2 UPS User Manual A ppen dix B : G lossary Alte rna ting c urre nt B CB B a tte ry c irc uit bre a ke r Cross se c tiona l a re a...
Vertiv™ Liebert® EXM2 UPS User Manual A ppen dix C : Hazardou s Su bstan ces an d C on ten t Hazard ous s ub s tances Parts Plum b um Hyd rarg yru C ad m ium C hrom e...
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Vertiv™ Liebert® EXM2 UPS User Manual This page intentionally left blank Appendices...