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Liebert® Large System, 3-Phase UPS Battery System Installation Manual...
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The products covered by this instruction manual are manufactured and/or sold by Vertiv This document is the property of Vertiv and contains confidential and proprietary information owned by Vertiv. Any copying, use or disclosure of it without the written permission of Vertiv is strictly prohibited.
Do not dispose of a battery in a fire. The battery may explode. Do not open or mutilate the battery or batteries. Released electrolyte is harmful to the skin and eyes. It is toxic. ® Vertiv | Liebert Large System Installation Manual |...
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These limits provide reasonable protection against harmful interference in a commercial environment. This unit generates, uses and radiates radio frequency energy and, if not installed and used in accordance with this instruction manual, may cause harmful interference to radio communications. ® Vertiv | Liebert Large System Installation Manual |...
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Operation of this unit in a residential area may cause harmful interference that the user must correct at his own expense. ® Vertiv | Liebert Large System Installation Manual |...
Batteries should be unpacked, installed and charged as soon as possible after delivery. NOTICE Risk of failure to properly charge batteries. Can cause permanent damage to batteries and void the warranty. ® Vertiv | Liebert Large System Installation Manual |...
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Date” is calculated based on the batteries being stored at 77°F (25°C). Storage at a higher temperature will increase the rate of self-discharge, requiring earlier recharge. Consult the battery manufacturer on how to determine when the batteries need to be recharged. ® Vertiv | Liebert Large System Installation Manual |...
The cabinet with top-terminal and front-terminal batteries ships with extra bolts installed on the interior doors. Once the cabinet is in the final position, these bolts can be removed. See Figures 1 and 2. ® Vertiv | Liebert Large System Installation Manual |...
INSTALLATION DRAWINGS for the positioning of the cabinets described below. NOTE A junction cabinet is required for Liebert® NXL™ units rated 500kVA and above except for stand- alone individual battery systems. ® Vertiv | Liebert Large System Installation Manual |...
• Determine if the battery is grounded. If it is grounded, remove source of ground. Contact with any part of a grounded battery can result in electrical shock. • Battery support tray must be used whenever a battery tray is being pulled out. ® Vertiv | Liebert Large System Installation Manual |...
Cabinet 17-½" Junction 47" 47" 47" 800-1200kVA Cabinet (1194mm) (1194mm) (1194mm) Stand-Alone Battery (May be on Interconnected Battery Battery Systems either end Cabinet Cabinet Cabinet or between any battery cabinets ) ® Vertiv | Liebert Large System Installation Manual |...
225-600kVA Liebert One or more battery (1194mm) (1194mm) (1194mm) cabinets bolted to the UPS Battery Battery Battery Battery cabinets must be on Cabinet Cabinet Cabinet the left side of the UPS. ® Vertiv | Liebert Large System Installation Manual |...
) 17-½" Junction 47" 47" 47" 800-1100kVA Cabinet (1194mm) (1194mm) (1194mm) Stand-Alone (May be on Battery Battery Battery Connected either end Systems Cabinet Cabinet Cabinet or between any battery cabinets ) ® Vertiv | Liebert Large System Installation Manual |...
Cabinet 17-½" Junction 62" 62" 62" 800-1200kVA Cabinet (1575mm) (1575mm) (1575mm) Stand-Alone Battery (May be on Battery Battery Interconnected either end Systems Cabinet Cabinet Cabinet or between any battery cabinets ) ® Vertiv | Liebert Large System Installation Manual |...
62" 62" 225-600kVA Liebert One or more battery (1575mm) (1575mm) (1575mm) cabinets bolted to the UPS Battery Battery Battery Battery cabinets must be on left side of UPS. Cabinet Cabinet Cabinet ® Vertiv | Liebert Large System Installation Manual |...
) 17-½" Junction 62" 62" 62" Cabinet 800-1100kVA (1575mm) (1575mm) (1575mm) Connected (May be on Battery Battery Battery Stand-Alone either end Cabinet Cabinet Cabinet or between any battery cabinets ) ® Vertiv | Liebert Large System Installation Manual |...
For battery cabinets that connect to a Liebert® UPS, (see Figures 3 through 14), cables will run from the positive and negative busbars of the adjacent battery cabinet to the positive and ® Vertiv | Liebert Large System Installation Manual |...
EXL™ S1 system connect to the input/output cabinet with factory-supplied busbars. When Liebert® battery cabinets are attached to the Liebert® EXL™ S1, Vertiv™ supplies the busbars and cables for the power connections. The connections differ according to the UPS options, which, in turn, determine the type of input/output cabinet is installed.
Risk of improper installation. Can cause equipment damage. During system commissioning, a Vertiv technician will set the jumpers on the (External Interface Board) EIB and the BIB. If another battery cabinet is added to the system after commissioning, it is imperative ™...
All wiring must be in accordance with national and local electrical codes. 4. The maximum length must take into account all battery communication connections in the system. Figure 16 TB1154 location—Liebert® EXL™ TB1154 – DC TB1-Remote Status Panel Communication ® Vertiv | Liebert Large System Installation Manual |...
The battery interface board in the battery cabinet connects to TB3 in the Liebert® NX. Table 2 shows the contacts used to communicate between the UPS module and battery cabinets or ® Vertiv | Liebert Large System Installation Manual |...
Backfeed Circuit XT3/8 Breaker (BFB) X19A X19B External Communication Panel, See Detail A (Non-Functional) (Non-Functional) Front Doors Removed U38-3C-2000 Rev. 2 Detail A External Communication Panel (See specific control wiring drawings) ® Vertiv | Liebert Large System Installation Manual |...
Figure 19 TB3 location—Liebert® NX™ 400-600kVA, SMS and 1+N multi-module unit with static bypass (Non-Functional) (Non-Functional) External Communication Panel, See Detail A Control LCD X19B X19A XT3/8 XT1/2 XS6 (LIFE) U38-6C-2000 Rev. 2 Front Doors Not Shown Detail A External Communication Panel ® Vertiv | Liebert Large System Installation Manual |...
Figure 20 Wiring external interface board in Liebert® NXL™ to battery interface board in battery cabinet Detail A TB1154A EXT BATT External Interface Board (in UPS) Detail A Battery Interface Board (in Battery Cabinet) TB1154A Detail B TB1154 Detail B TB1154 ® Vertiv | Liebert Large System Installation Manual |...
Control Module (Battery Cabinet #1) must be installed in the position closest to the UPS. For details about operating the Alber system, see the Alber Monitoring System manual, available ™ at the Vertiv Web site, www.vertivco.com External Battery Room Temperature Sensor—Optional For systems that do not use Liebert®...
Figure 21 Battery temperature sensor control connection Battery Interface Board (in Battery Cabinet) P1153 TB1154 ® Vertiv | Liebert Large System Installation Manual |...
(Mounting Hole Pattern) (7.9mm) 3.18" (80.8mm) 2.62" (66.5mm) 3.88" (98.5mm) Front BPP16001 Rev. 1 The temperature sensor housing RIGHT SIDE should be installed in the area that will have the highest battery temerature ® Vertiv | Liebert Large System Installation Manual |...
JAR 24 JAR 14 JAR 19 JAR 23 JAR 15 JAR 18 JAR 22 JAR 16 JAR 17 JAR 21 FRONT OF TRAY FRONT OF TRAY FRONT OF TRAY CABLE INTERCONNECT DIAGRAM ® Vertiv | Liebert Large System Installation Manual |...
3. Width dimension is without side panels; add 0.7" (18mm) per side where applicable. 4. Depth dimension includes the front door and rear panel. 5. Refer to the battery technical information drawing for more information. BPP12003 Pg. 1, Rev. 4 ® Vertiv | Liebert Large System Installation Manual |...
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Module (Optional) Battery Breaker Battery Interface Battery Board (BIB) Service Tray Batteries (10 batteries) Battery Service Tray Supports FRONT VIEW FRONT VIEW BPP12003 (Doors and Panels Not Shown) Pg. 2, Rev. 4 ® Vertiv | Liebert Large System Installation Manual |...
6. Width dimension is without side panels; add 0.7" (18mm) per side where applicable. 7. Depth dimension includes the front door and rear panel. 8. Refer to the battery technical information drawing for more information. BPP12001 Pg. 1, Rev. 3 ® Vertiv | Liebert Large System Installation Manual |...
Outside Frame run in separate conduit. FRONT 3. All wiring must be in accordance with BPP12001 CONDUIT DETAIL B national and local electrical codes. Pg. 4, Rev. 3 (Bottom Conduit Plate) ® Vertiv | Liebert Large System Installation Manual |...
Battery Cabinet - Battery Interface Board CAN Control Cables (EIB) (BIB) * This is used only for detached cabinets. If the cabinets are attached, use the grounding shown in Figure 24. ® Vertiv | Liebert Large System Installation Manual |...
JAR #19 JAR #12 JAR #10 15 14 13 18 17 16 JAR #18 JAR #17 JAR #16 JAR #15 JAR #14 JAR #13 Bottom of Cabinet CABLE FRONT INTERCONNECT DIAGRAM ® Vertiv | Liebert Large System Installation Manual |...
7. Depth dimension includes the front door and rear panel. 8. Refer to the battery technical information drawing for more information. BPP12002 Pg. 1, Rev. 3 ® Vertiv | Liebert Large System Installation Manual |...
1. Top and bottom cable entry available through removable access plates. 2. Control wiring and power wiring must be run in separate conduit. 3. All wiring must be in accordance with national and local electrical codes. ® Vertiv | Liebert Large System Installation Manual |...
(12V) battery cabinets and front-terminal (16V) A junction cabinet is required for Liebert® NXL™ units rated 500kVA and above except for stand- alone individual battery Right-Side Busbar Connections ® Vertiv | Liebert Large System Installation Manual |...
(two lugs on same side of busbar). separate conduit. BPP12203 This is to prevent the cables from 5. All wiring must be in accordance with national and Pg. 2, Rev. 3 contacting other busbars. local electrical codes. ® Vertiv | Liebert Large System Installation Manual |...
2. Unless otherwise noted, use copper or aluminum conductors suitable for at least 75°C. 3. Widths are without side panels. The width is 32.1" (815mm) with side panels. 4.The depth dimension includes the front door and rear panel. ® Vertiv | Liebert Large System Installation Manual |...
5. All wiring must be in accordance with national and local electrical codes. DO NOT DOUBLE-STACK LUGS DUAL LUG (two lugs on same side of busbar) CONNECTION This is to prevent the cables from BPP12201 DETAIL contacting other busbars. Pg. 2, Rev. 2 ® Vertiv | Liebert Large System Installation Manual |...
(The final installation will always require the unit to be bolted to another Liebert product.) Failure to comply with these instructions could result in equipment damage and injury to personnel. ® Vertiv | Liebert Large System Installation Manual |...
Figure 48 Liebert® battery cabinet control wiring 1- Breaker Negative - Blk P1152 TB1150 TB1151 TB1158 1-TB1154-1+24V - Red Battery 2-TB1154-2 GND - Black Monitoring 3-TB1154-3CANH- White TB1154 System 4-TB1154-4CANL - Black This end field-connected. ® Vertiv | Liebert Large System Installation Manual |...
Figure 49 Attached battery cabinet connections Jumper Busbars Torque to 240in-lb (27 N-M) (supplied with battery cabinet) Jumper Busbars Connections cannot be made (supplied with battery cabinet) if cabinets ordered as stand-alone. ® Vertiv | Liebert Large System Installation Manual |...
1. Control wiring and power wiring must be run in separate conduits. Rev. 6 2. All wiring must be in accordance with national and local electrical codes. 3. See Page 2, Drawing #U40-7E-3201. ® Vertiv | Liebert Large System Installation Manual |...
3. See Drawing U40-8E-3200B and Drawing U40-8E-3200C. DC Cable DC INPUT SPLIT Entry RECTIFIER SPLIT DC INPUT SPLIT INVERTER SPLIT OUTPUT \ BYPASS SPLIT U40-8E-3200A Rev. 1 Front ® Vertiv | Liebert Large System Installation Manual |...
Resistive load, voltage sense and Temperature intertier sense connections to the battery Sensor depend on the battery configuration BATTERY STRING Float Current Sensor Red Dot Discharge Current String/Current Transducer Transducer LOAD Cable BDS-3244-B2666 CHARGER ® Vertiv | Liebert Large System Installation Manual |...
Width dimensions are with side panels attached. Subtract 1.4" (35mm) for dimensions without side panels. 2. Depth dimensions include the front door and rear panel. Contact the factory about storage at temperatures outside this range. ® Vertiv | Liebert Large System Installation Manual |...
2. Depth dimensions include the front door and rear panel. ® Table 6 Electrical values for Alber battery monitoring option Electrical Data Value Input Voltage 115VAC ±10% Input Current 3.6A Frequency 50-60Hz ® Vertiv | Liebert Large System Installation Manual |...
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