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INSTALLATION and OPERATION MANUAL
Solids Handling Submersible Pump
28 Frame
IMPORTANT!
Read all instructions in this manual before operating pump.
As a result of Crane Pumps & Systems, Inc., constant product improvement program,
product changes may occur. As such Crane Pumps & Systems reserves the right to
change product without prior written notification.
A Crane Co. Company
420 Third Street
Piqua, Ohio 45356
Phone: (937) 778-8947
Fax: (937) 773-7157
www.cranepumps.com
This product may be covered by one or more of the following
patents and other patent(s) pending: US Patent 8,128,360
83 West Drive, Bramton
Ontario, Canada L6T 2J6
Phone: (905) 457-6223
Fax: (905) 457-2650
Explosion Proof, Class 1,
Division 1, Groups C & D, T4
3XSHV
Vortex Pumps
20 - 40HP, 3450RPM
4XSHV
Vortex Pumps
20 - 50HP, 3450RPM
4XSHM
Monovane Pumps
20 - 60HP, 1750RPM
20 - 30HP, 1150RPM
4XSHD
Dual Vane Pumps
20 - 60HP, 1750RPM
20 - 40HP, 1150RPM
6XSHV
Vortex Pumps
20 - 60HP, 1750RPM
20 - 40HP, 1150RPM
10 - 30HP, 870RPM
6XSHM
Monovane Pumps
20 - 60HP, 1750RPM
20 - 25HP, 1150RPM
6XSHD
Dual Vane Pumps
20 - 60HP, 1750RPM
20 - 40HP, 1150RPM
8XSHV
Vortex Pumps
25 - 40HP, 1150RPM
10 - 30HP, 870RPM
8XSHD
Dual Vane Pumps
30 - 60HP, 1750RPM
20 - 25HP, 1150RPM
10HP, 870RPM
8XSHT
Tri Vane Pumps
25 - 40HP, 1150RPM
10 - 30HP, 870RPM
10XSHD
Dual Vane Pumps
25 - 100HP, 1150RPM
10 - 30HP, 870RPM
Form No. 130837-Rev. AH
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Related Manuals for Crane Barnes 8XSHV
Summary of Contents for Crane Barnes 8XSHV
- Page 1 Read all instructions in this manual before operating pump. As a result of Crane Pumps & Systems, Inc., constant product improvement program, product changes may occur. As such Crane Pumps & Systems reserves the right to change product without prior written notification. A Crane Co. Company...
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Page 2: Table Of Contents
START-UP REPORT ........................ 51 - 52 Other brand and product names are trademarks or registered trademarks of their respective holders. ® Barnes is a registered trademark of Crane Pumps & Systems, Inc 1995,1997,1998,1/2004, 4/05 , 1/06, 3/06, 9/06, 12/06, 2/07... -
Page 3: Safety First
IMPORTANT! - Crane Pumps & Systems, Inc. is not self priming pump the heat build may cause the generation of responsible for losses, injury, or death resulting from a steam with resulting dangerous pressures. -
Page 4: General Information
AND WILL NOT BE USED TO MANUFACTURE OR PROCURE THE MANUFACTURE OF DWG NO SUBMERGENCE SUBMERGENCE WRITTEN NOTIFICATION THE PARTS SHOWN IN THIS PRINT BY ANY OTHER SOURCE THAN CRANE PUMPS & PUMPS & SYSTEMS container. On initial start up, rotate impeller by hand to SYSTEMS, INC. â... - Page 5 pump will clear the access opening and will slide freely NOTE: The White Wire Is Not A Neutral Or Ground down the rails into place on the discharge base elbow. Lead. The Black, White And Red Leads Are Power Once the rails are in proper alignment, bolt the base elbow Carrying Conductors.
- Page 17 THREE PHASE 460-575 VOLT AC THREE PHASE 460-575 VOLT AC MOISTURE AND TEMPERATURE SENSORS MOISTURE AND TEMPERATURE SENSORS Power Cable Power Cable Motor Lead ID Motor Lead ID Control Cable Control Cable Lead ID Lead ID Green (Ground) Green Brown P1 (Temperature Sensor) Black Yellow...
- Page 18 WIRING DIAGRAM FIGURE 4 B-4.3) Overload Protection: momentary start switch is required to prevent the automatic Current sensing overloads must be provided in the pump restarting of the motor when the thermostat resets. For a control panel and should be properly sized for the full load typical wiring diagram, refer to Figure 4.
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Page 19: Start-Up Operation
If a panel is to be supplied locally, it is recommended that the Crane Pumps & Systems Pump Monitor Relay (P/N 134667) be used to perform the control circuit functions for the Temperature and Moisture Sensor Monitoring described in sections B4.3 and B4.4. -
Page 20: Preventative Maintenance
C-3.2) Insulation Test: range to 30 Kilovolts breakdown. 3. If oil is found to be clean and uncontaminated (measure Before the pump is put into service, an insulation (megger) above 15 KV. breakdown), refill the seal chamber as per test should be performed on the motor. The resistance values section E-1.2. - Page 21 E-2.2) Reassembly: Stationary Member (4A) Pol- To install impeller (6), apply a thin film of oil to motor shaft ished Face Out and slide impeller straight onto shaft, keeping keyways lined up. Drive key (7) into keyway. Thread cap screw (8) and washer (8A) into shaft and torque to 45 ft.
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Page 22: Replacement Parts
SECTION: F REPLACEMENT PARTS F-1 ORDERING REPLACEMENT PARTS: When ordering replacement parts, ALWAYS furnish the fol- lowing information: 1. Pump serial number and date code. (Paragraph F-4) 2. Pump model number. (Paragraph F-3) 3. Pump part number. (Paragraph F-2) 4. Part description. 5. -
Page 23: Trouble Shooting
TROUBLE SHOOTING CAUTION ! Always disconnect the pump from the electrical power source before handling. If the system fails to operate properly, carefully read instructions and perform maintenance recommendations. If operating problems persist, the following chart may be of assistance in identifying and correcting them: MATCH “CAUSE”... -
Page 24: Recommended Minimum Suction Clearance (Fig. 8)
DIM. ‘A’ MODEL INCHES NUMBER (MM) ACCESS COVER 3SHVC (SUPPLIED BY OTHERS) 3XSHVC 3.00 (76.2) 3SHVR 3XSHVR GUIDE RAIL CAP SUPPLIED 3SHVRA WITH BAF MODELS 3XSHVRA 3SHMP 3.50 INTERMEDIATE 3XSHMP (88.9) SUPPORT ASSY 3SHMPA (OPTIONAL) REFER 3XSHMPA TO SECTION C-3 2"... -
Page 25: Xsh - Cross Sections (Fig. 9 & 10)(Before March-2016)
XSH Pump Series - Cross Sections (Before March-2016) XSH Vortex XSH Enclosed FIGURE 9 FIGURE 10 Items Not Shown: 41, 42... -
Page 26: Exploded View (Fig. 11 & 12)(Before March-2016)
XSH Enclosed Pump Series - Exploded Views (Before March-2016) CORD ENTRY BOLTS TORQUE TO: 35 FT/LBS. MUST BE METAL TO METAL. CORD ENTRY BOLTS TORQUE TO: 35 FT/LBS. MUST BE METAL TO METAL. 3X - 6X TORQUE TO: 35 ± 1.4 FT/LBS. APPLY GREEN LOCTITE RC 603 8 8A... -
Page 27: Parts Lists (Before March-2016)
XSH 28 Frame - PARTS LIST (Before March-2016) Seal Kit ..........138582-XP (+) 9, 19 Hardware Kit ........138617-XP (♦) 2, 7, 8, 8A Volute Kit ......See Table on Page 30 (■) 10, 11A, 41, 42 Impeller Attachment Kit ......138614 (○) 8, 8A Cord Attachment Kit ...... -
Page 28: Xsh - Cross Sections (Fig. 13 & 14)(After March-2016)
XSH Pump Series - Cross Sections (After March-2016) XSH Vortex XSH Enclosed FIGURE 13 FIGURE 14 Items Not Shown: 61, 62... -
Page 29: Exploded View (Fig. 15 & 16)(After March-2016)
XSH Enclosed Pump Series - Exploded Views (After March-2016) XSH Vortex XSH Enclosed FIGURE 15 FIGURE 16 Items Not Shown: 61, 62... -
Page 30: Parts Lists (After March-2016)
XSH 28 Frame - PARTS LIST (After March-2016) Seal Kit ..........138582-XP (+) 9, 19 Hardware Kit ......... p/n 138617-XP (♦) 2, 7, 8, 8A Volute Kit ......See Table on Page 30 (■) 10, 11A, 61, 62 Impeller Attachment Kit ..... p/n 138614 (○) 8, 8A Removeable Cord Assy ... - Page 31 Volute Pilot Diameter Model Volute Size Volute P/N Volute Kit Wear Ring P/N O-Ring P/N 3XSHVC 208mm 143800 144936 125857-200 3XSHVR 180mm Not Available in 28 Frame 3XSHVRA 208mm 137352 139231 125857-200 3XSHMP 180mm Not Available in 28 Frame 3XSHMPA 208mm 4XSHVA 208mm...
- Page 32 “A” Impeller “B” Impeller Trim Dia. Ductile Iron Nihard Trim Dia. Ductile Iron Nihard mm (in) Part No. Part No. mm (in) Part No. Part No. 205mm (8.07in) 125454B 143272B 185mm (7.28in) 125456 143273 200mm (7.87in) 125454BTA 143272BTA 180mm (7.09in) 125456TA 143273TA 195mm (7.68in)
- Page 33 “H” Impeller “I” Impeller Trim Dia. Ductile Iron Nihard Trim Dia. Ductile Iron Nihard mm (in) Part No. Part No. mm (in) Part No. Part No. 315mm (12.40in) 130826A 143280 370mm (14.57in) 129993 143278 310mm (12.20in) 130826ATA 143280TA 365mm (14.37in) 129993TA 143278TA 305mm (12.01in)
- Page 34 “L” Impeller “M” Impeller Trim Dia. Ductile Iron Nihard Trim Dia. Ductile Iron Nihard mm (in) Part No. Part No. mm (in) Part No. Part No. 330mm (12.99in) 130828 143283 370mm (14.57in) 130829 143284 325mm (12.80in) 130828TA 143283TA 365mm (14.37in) 130829TA 143284TA 320mm (12.60in)
- Page 35 “T” Impeller “V” Impeller Trim Dia. Ductile Iron Nihard Trim Dia. Ductile Iron Nihard mm (in) Part No. Part No. mm (in) Part No. Part No. 455mm (17.91in) 138101 143294 455mm (17.91in) 138101 143294 450mm (17.72in) 138101TA 143294TA 450mm (17.72in) 138101TA 143294TA 445mm (17.52in)
- Page 36 “BA” Impeller “EA” Impeller Trim Dia. Ductile Iron Nihard Trim Dia. Ductile Iron Nihard mm (in) Part No. Part No. mm (in) Part No. Part No. 240mm (9.49in) 137353 143920 370 (14.57) 137225 143289 235mm (9.25in) 137353TA 143920TA 365 (14.37in) 137225TA 143289TA 230mm (9.06in)
- Page 37 The Following Impeller Kits Include A Wear Ring “U” Impeller “W” Impeller Trim Dia. Ductile Iron Nihard Trim Dia. Ductile Iron Nihard mm (in) Part No. Part No. mm (in) Part No. Part No. 305mm (12.00in) 138102S-KIT 143293S 360mm (14.17in) 138100-KIT 143295 300mm (11.81in)
- Page 38 Leg Kits Leg Kit includes: Leg Kit Leg Kit Height • 3 Legs (painted) Model Part No. Inches (mm) • attachement hardware 3SHVC 125506 3.15 (80) 3SHVR 125506 3.15 (80) 3SHVRA 125506 3.15 (80) 3SHMP 125506 3.15 (80) 3SHMPA 125506 3.15 (80) 4XSHMS 125506...
- Page 48 Notes...
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Page 49: Warranty
Crane Pumps & Systems, Inc. Distributor. RETURNED GOODS RETURN OF MERCHANDISE REQUIRES A “RETURNED GOODS AUTHORIZATION”. CONTACT YOUR LOCAL CRANE PUMPS & SYSTEMS, INC. DISTRIBUTOR. Products Returned Must Be Cleaned, Sanitized, Or Decontaminated As Necessary Prior To Shipment, To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material.
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