Volvo Penta TAD1381VE Operator's Manual
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Volvo Penta TAD1381VE Operator's Manual

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Summary of Contents for Volvo Penta TAD1381VE

  • Page 1 Operator’s manual...
  • Page 2 WARNING! Operating, servicing and maintaining an engine can expose you chemi- cals including engine exhaust, carbon monoxide, phthalates, and lead which are known to the State of California to cause cancer and birth defects or other reproductive harm. Breathing diesel engine exhaust exposes you to chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

  • Page 3: Table Of Contents

    Fuel, oils and coolant ................14 Maintenance and replacement parts ............15 Excessive strain on a product and components ........15 Environmental care ................. 16 Volvo Penta Dealer Network ..............18 Volvo Penta Action Service ..............18 Presentation ....................19 Engines ....................19 EMS (Engine Management System) ............
  • Page 4 Oil recommendations ................73 Fuel System ................... 74 Cooling System ..................75 Coolant, Mixing ..................75 Water Quality ..................76 Inlet and Exhaust System ..............77 Electrical System .................. 77 Identification Numbers ................. 78 Index ......................83 47713625 06-2021 © AB VOLVO PENTA...

  • Page 5: Foreword

    Pay careful attention to the safety instructions included in the manual. As the owner of a Volvo Penta engine, you become part of a worldwide network of dealers and service workshop that assist you with technical advice, service requirements and replacement parts.

  • Page 6: Safety Information

    This chapter describes how safety precautions are If anything remains unclear or if you are unsure of presented in the manual and on the product. Read the something, contact your Volvo Penta dealer for chapter through very carefully before you start the assistance.
  • Page 7 WARNING! Ensure that all machine guards and safety devices are in place and are functional. P0024482 CAUTION! Never use tools or products that show signs of damage. 47713625 06-2021 © AB VOLVO PENTA...
  • Page 8 Ensure that the workplace is well ventilated and take the necessary precautions before welding or grinding begins. Always ensure that there is a fire extinguisher close at hand in the work area. P0024470 47713625 06-2021 © AB VOLVO PENTA...
  • Page 9 Spare parts — safety WARNING! Always use spare parts with the same quality as genuine Volvo Penta parts to minimize the risk of an explosion or fire. Components in fuel systems and electrical systems on Volvo Penta engines are designed and manufactured to minimize the risk of explosions and fire, in accordance with applicable legal requirements.
  • Page 10 Prohibition on use of start spray WARNING! Never use start spray or similar agents to start an engine. This may cause an explosion in the inlet manifold. Risk of personal injury. P0024483 47713625 06-2021 © AB VOLVO PENTA...
  • Page 11 The alternator and electronics could be damaged. Avoid damage to the engine control module and other electronics IMPORTANT: Switch off the main switch before connecting or disconnecting a connector. 47713625 06-2021 © AB VOLVO PENTA...
  • Page 12 Smoking is forbidden and the engine must be stopped. Proper fuel quality IMPORTANT: Always use the fuel recommended by Volvo Penta. See Technical Data in Operator’s Manual. Other fuel can damage the engine. Wrong fuel quality can also lead to higher service costs.
  • Page 13 A spark caused by an incorrectly connected battery can be enough for the battery to explode with serious injuries. Do not touch the connections during start attempts. Sparking hazard! Do not lean over batteries. 47713625 06-2021 © AB VOLVO PENTA...
  • Page 14 Cleanliness for sensitive components IMPORTANT: Observe meticulous cleanliness when handling system components. Even minimal amounts of dirt could cause a breakdown. Adjustment of the clutch CAUTION! Clutch adjustments must be carried out with the engine stopped. 47713625 06-2021 © AB VOLVO PENTA...

  • Page 15: Introduction

    To retain the dependability and exhaust emission control originally built into all Volvo Penta engines, it is essential that the engines and receive periodic maintenance according to the maintenance instructions.

  • Page 16: Fuel, Oils And Coolant

    Make sure to always use suitable and correctly mixed coolant. If an unsuitable coolant has been used, or if the instructions for coolant mixture have not been followed, future warranty claims related to engine and accessories may be denied. 47713625 06-2021 © AB VOLVO PENTA...

  • Page 17: Maintenance And Replacement Parts

    These qualities will be maintained through regular servicing and the use of spare parts with the same quality as genuine Volvo Penta parts. If reliable and purpose-built parts are not used, your safety, health, and the machine’s function may be compromised.

  • Page 18: Environmental Care

    Introduction Environmental care Environmental care is a core value at Volvo Penta. Energy efficiency and low emissions are among the most important product related aspects and priority focus areas for Volvo Penta business. Several of the global challenges the world faces are directly or indirectly related to power industries and transports.
  • Page 19 NOTICE! Neglects or failure to follow the points listed here may invalidate the engine emission certificate. This means AB Volvo Penta can no longer guarantee engine conformity with the certified model. Volvo Penta is not responsible for damages or costs arising as a result of this.

  • Page 20: Volvo Penta Dealer Network

    The Volvo Penta global network of authorized dealers is at your service. We strongly recommend that you take your product to an authorized Volvo Penta dealer for service and repair. They are specialists in Volvo Penta products and have the accessories, genuine...

  • Page 21: Presentation

    (Ammonia Slip Catalyst), in order to fulfill the Stage V emissions. To retain the dependability and exhaust emission control originally built into all Volvo Penta engines, it is essential that the engines receive periodic maintenance according to the maintenance instructions.

  • Page 22: Ems (Engine Management System)

    (reduced performance) according to the StageV legislation. For genset the engine will be shut down after a certain time according to inducement settings. Fault codes can also be read by the Volvo Penta aftermarket tool VODIA for fault tracing. 47713625 06-2021 © AB VOLVO PENTA...

  • Page 23: Eats (Exhaust Aftertreatment System)

    CAN and stored in the control unit. For Genset the engine will be shut down. For further information refer to EATS Inducements, VE- engines (EU), page 44. 47713625 06-2021 © AB VOLVO PENTA...

  • Page 24: Overview

    Wait at least two minutes after the engine been turned off before removing the AdBlue/DEF hoses. Overview The system comprises: 1 Tank 2 Pump 3 Injector 4 DPF-system 5 SCR-system The atomized AdBlue®/DEF is sprayed into the exhaust gases after the DPF. 47713625 06-2021 © AB VOLVO PENTA...
  • Page 25 For genset the engine will be shut down according to inducement settings. Refer to EATS Inducements, VE-engines (EU), page 44 for further information. 47713625 06-2021 © AB VOLVO PENTA...
  • Page 26 25 °C (77 °F) or in direct sunlight. Remember that the solution expands upon freezing and to leave room for expansion in the tank when storing in spaces where there is a risk of freezing. 47713625 06-2021 © AB VOLVO PENTA...

  • Page 27: Operation

    IMPORTANT: AdBlue®/DEF spillages may not be washed into drains. If a spill should occur, the solution must be absorbed using dry sand or other non-flammable material and handled according to local and national regulations. 47713625 06-2021 © AB VOLVO PENTA...
  • Page 28 — flush with copious amounts of water and remove contaminated clothing. • eye contact — flush thoroughly for several minutes; contact physician as necessary. • inhalation — breathe fresh air and contact physician as necessary. 47713625 06-2021 © AB VOLVO PENTA...

  • Page 29: Instruments And Controls

    Instruments and Controls Control Interface Module The Volvo Penta Control Interface Module (CIM) instrument panel communicates with the engine control unit and has a number of functions as control, monitoring and diagnostics. NOTICE! Settings and the type of engine data presented on the display may vary depending on the installation and engine model.
  • Page 30 . • WARNING (WARNING), yellow text, the system has detected a fault — Volvo Penta recommends to contact a qualified workshop as soon as possible. • MESSAGE (MESSAGE), blue text, non-critical engine message for the operator.
  • Page 31 . This will also provied information about number of engine hours when the fault became active and the SPN and FMI codes. P0028065 47713625 06-2021 © AB VOLVO PENTA...
  • Page 32 • Engine Hardware ID (Engine Hardware ID) • CIM hardware ID (CIM hardware ID) • Engine Software ID (Engine Software ID) • CIM Software ID (CIM Software ID) • Chassis ID (Chassis ID) P0028160 47713625 06-2021 © AB VOLVO PENTA...

  • Page 33: Easy Link Instruments

    - Tachometer / hours counter (fault codes are also displayed on the tachometer display when the diagnostic button is pressed) - Coolant temperature - Oil pressure - Oil temperature - Battery voltage - Alarm panel - Turbo pressure 47713625 06-2021 © AB VOLVO PENTA...

  • Page 34: Starting

    Move the engine speed control to idle, and open the disengageable clutch/gearbox if installed. IMPORTANT: Never break the circuit with the main switch while the engine is running. Alternator and electronics could be damaged. 47713625 06-2021 © AB VOLVO PENTA...

  • Page 35: Starting The Engine

    Risk of arcing. Do not bend over any of the batteries either. 4 Remove the cables in the reverse order. IMPORTANT: The ordinary cables to the standard batteries must not under any circumstances be loosened. 47713625 06-2021 © AB VOLVO PENTA...

  • Page 36: Operation

    The consequences can be carbon build-up on valves, piston crowns and the exhaust turbine, which could affect engine performance. Both conditions can lead to increased oil consumption and eventually external oil leakage from joints in the 47713625 06-2021 © AB VOLVO PENTA...
  • Page 37 • If visible slobber has occurred, it can be burned off by running the engine on at least 30% load for about 40-60 minutes. 47713625 06-2021 © AB VOLVO PENTA...

  • Page 38: Engine Shutdown

    P0018811 Auxiliary Stop For location of the extra stop, refer to Maintenance, page 50. WARNING! Working with or approaching a running engine is a safety risk. Watch out for rotating components and hot surfaces. 47713625 06-2021 © AB VOLVO PENTA...

  • Page 39: After Engine Shutdown

    If there is a risk of freezing, the coolant in the cooling system must have adequate antifreeze protection. Refer to Maintenance, page 61. IMPORTANT: A poorly charged battery can freeze and burst. Refer to Battery, page 68. 47713625 06-2021 © AB VOLVO PENTA...

  • Page 40: Fault Handling

    SPN and FMI codes. Historical Alerts When fault codes are no longer active, they end up under “Historical Alerts”. There you can delete an error code at a time or delete all at once. P0028162 47713625 06-2021 © AB VOLVO PENTA...

  • Page 41: Erasing Fault Codes

    If so a new fault codes is registered. If a malfunction has not been corrected it will be registered once again and has to be acknowledged again. 47713625 06-2021 © AB VOLVO PENTA...

  • Page 42: Eats Warnings And Inducements

    EATS Inducements, VE-engines (EU), page 44. NOTICE! Warning messages and symbols may vary depending on the installation; shown here are those seen on panels sold by Volvo Penta. Important! Take prompt action in case of error code indication Warning Symbols...
  • Page 43 The warning symbol shines with a solid yellow light. P0002361 • The PCD symbol shines with a solid light. Severe induement • The warning symbol shines with a P0002361 solid red light. • The PCD symbol flashes. 47713625 06-2021 © AB VOLVO PENTA...

  • Page 44: Regeneration

    Make sure the vehicle is parked in a safe environment before regeneration is started. NOTICE! Repeated regeneration interruptions will force the system in derate and Volvo Penta diagnostic tool is required to perform a service regeneration. Engine derate information If the soot load reaches >80%, full derate will be applied.

  • Page 45: Quality Shortcomings And Component Defects

    If the driving cycles are alternated For cases with deposits larger in size – contact your between cold and hot temperature, the crystals will be local Volvo Penta representative to discuss the issue. burnt off and removed due to the high exhaust temperatures.

  • Page 46: Eats Inducements, Ve-Engines (Eu)

    5 If an additional fault recurs within 40 hours after the first fault was remedied, severe inducement is activated after 2 hours. 6 If a fault recurs within 40 hours, default timers applies. 47713625 06-2021 © AB VOLVO PENTA...
  • Page 47 6 When the fault is remedied the engine will revert to full power. 7 If a fault recurs within 40 hours, available running time will be reduced to 300 minutes from the moment the fault is detected. 47713625 06-2021 © AB VOLVO PENTA...

  • Page 48: Eats Inducements, Ve-Engines (Combined Eu/Us)

    2 x 10 minutes. After 10 minutes the engine drops to 75% power. Each 10-minute period requires a manual activation. 7 If an additional fault recurs within 40 hours after the first fault was remedied, severe inducement will be activated 30 minutes from the moment the fault is detected. 47713625 06-2021 © AB VOLVO PENTA...

  • Page 49: Eats Inducements, Ge-Engines

    3 x 30 minutes. After 30 minutes the engine shuts down again. Each 30-minute period requires a manual activation. 4 When the faults are remedied the engine will revert to full power. 47713625 06-2021 © AB VOLVO PENTA...
  • Page 50 3 x 30 minutes. After 30 minutes the engine shuts down again. Each 30-minute period requires a manual activation. 4 When the faults are remedied the engine will revert to full power. 47713625 06-2021 © AB VOLVO PENTA...

  • Page 51: Maintenance Schedule

    Maintenance Schedule Your Volvo Penta engine and its equipment are designed for high reliability and long life. The engines are built to have the smallest possible environmental impact. If given preventive maintenance, according to the maintenance schedule, these qualities will be retained and unnecessary malfunctions will be avoided. In order for the warranty to be valid, the owner must make sure that the services in the service intervals are performed.

  • Page 52: Maintenance

    1 Alternator 2 Emergency Stop Switch 3 Oil filler cap, engine 4 Oil dipstick 5 Fuel Filter 6 Fuel pre-filter with water separator 7 Control Unit, EMS 8 Turbo 9 Starter motor 10 Oil filter 47713625 06-2021 © AB VOLVO PENTA...

  • Page 53: Engine, General

    Scrap the old filter. No cleaning or re-use is permissible • In continuous operation, the filter should be checked every 8 hours. For operations in extremely dirty environments such as coal mines and rock crushing mills, special air filters must be used. 47713625 06-2021 © AB VOLVO PENTA...

  • Page 54: Charge Air Pipe, Leakage Check

    The alternator belts and drive belts have automatic belt tensioners and do not need to be adjusted. Check the condition of the drive belts. Replace as necessary; refer to Alternator Belt, Replace, page 53 and Drive Belt, Replace, page 53. 47713625 06-2021 © AB VOLVO PENTA...

  • Page 55: Drive Belt, Replace

    8 Lift the 1/2" wrench in the belt tensioner (1) and re- install the water pump drive belt. 9 Install the belt guards. 10 Install the fan guard and fan ring round the cooling fan. 11 Start the engine and perform a function check. 47713625 06-2021 © AB VOLVO PENTA...

  • Page 56: Lubrication System

    NOTICE! Oil change intervals must never exceed a period of 12 months. Volvo Penta only recommends the use of genuine Volvo Penta oils with the correct VDS (Volvo Drain Specification) standards. Genuine Volvo Penta oils are extensively tested and quality assured by Volvo Penta to optimize performance, reduce fuel consumption and maximize the life of the engine.

  • Page 57: Engine Oil, Replace

    Collect all the old oil and old filters, and hand them to a re-cycling station for destruction. 3 Remove the drain hose (or install the bottom drain plug). 4 Fill with engine oil. For change volume, please refer to Technical Data, page 73. 47713625 06-2021 © AB VOLVO PENTA...

  • Page 58: Oil Filter/By-Pass Filter, Replace

    6 Top up with engine oil, start the engine and let it run for 20-30 seconds. 7 Stop the engine, check the oil level and top up as required. 8 Check the sealing round the oil filters. 47713625 06-2021 © AB VOLVO PENTA...

  • Page 59: Fuel System

    1 Put a collection vessel under the fuel filter to collect the condensate and fuel. 2 Open the drain nipple (1) in the base of the fuel pre- filter. 3 Tighten the drain tap (1) when fuel without water starts to run out. 47713625 06-2021 © AB VOLVO PENTA...

  • Page 60: Engine Fuel Filter Replacement

    6 If a water trap is installed, change the filter in it at the same time as the fuel filter, and clean the water trap in the plastic bowl under the filter with a soft rag. 47713625 06-2021 © AB VOLVO PENTA...

  • Page 61: Fuel Pre-Filter, Replace

    Then tighten a further half turn, no more. 7 Connect the cable to the water trap sensor. 8 Where necessary, purge the fuel system; refer to Bleeding the Fuel System. 47713625 06-2021 © AB VOLVO PENTA...

  • Page 62: Fuel System, Bleeding

    4 Lock the hand pump, push down and twist the handle. 5 Start the engine and allow it to idle fast for about 10 minutes. 6 Perform a leakage and function check. P0025497 47713625 06-2021 © AB VOLVO PENTA...

  • Page 63: Cooling System

    - in the worst case - can cause engine breakdown. Volvo Penta strongly recommend the use of our own coolants, ”Volvo Penta Coolant VCS Ready Mixed” or the concentrate ”Volvo Penta Coolant VCS”, which...

  • Page 64: Coolant Level, Checking And Topping Up

    Coolant filling must be performed with the engine stopped. Check the coolant level daily before starting. IMPORTANT: Only use coolant recommended by Volvo Penta. Top up with the same type of coolant as already used in the system. Different types of coolant must not be mixed.

  • Page 65: Coolant, Draining

    Do not use a high pressure power washer. Remove guards as necessary, to access the radiator. Clean with water and a mild detergent. Use a soft brush. Be careful not to damage the radiator vanes. Reinstall removed parts. 47713625 06-2021 © AB VOLVO PENTA...

  • Page 66: Cooling System, Cleaning

    1 Empty the cooling system. Refer to Coolant, Draining, page 63. 2 Put a hose into the expansion tank filling hole and flush with clean water, as specified by Volvo Penta– refer to section Water quality in Technical Data, page 75 until the water draining out is completely clear.

  • Page 67: Inlet And Exhaust System

    Maintenance 9 Fill up with Volvo Penta recommended coolant, following the instructions in the chapters entitled Maintenance, page 61 and Coolant Level, Checking and Topping Up, page 62. Inlet and Exhaust System Filling AdBlue®/DEF CAUTION! ® AdBlue /DEF spilt onto hot components will quickly vaporize.

  • Page 68: Electrical System

    Damage and costs arising from a failure to meet these requirements are not covered by Volvo Penta warranty obligations. ® If AdBlue /DEF is filled from a can or pump that lacks...

  • Page 69: Main Switch

    Always stop the engine and break the current using the main switches before working on the engine. IMPORTANT: Contact a Volvo Penta dealer for information if any arc welding will be performed on the application. Arc welding can cause damage to the engine and the electronics.

  • Page 70: Battery

    NOTICE! If low starter battery alarm occur, the battery may get drained which might result in loss of functions and engine stopping. 47713625 06-2021 © AB VOLVO PENTA...
  • Page 71 1 Connect the + cable (red) to the + pole on the battery and tighten the nut. 2 Connect the – cable (black) to the – pole on the battery and tighten the nut. NOTICE! Hand in the old battery to a re-cycling station. 47713625 06-2021 © AB VOLVO PENTA...

  • Page 72: Storage

    It is of utmost importance that the conservation is performed correctly, therefore we have compiled a checklist covering the most important points. Before taking the engine out of service for long periods, Volvo Penta recommends that the engine is checked by a qualified workshop for possible need for overhaul or repair.
  • Page 73 2/3 diesel fuel. • Drain the conservation oil from the engine. • Bleed the fuel system. • Follow the other instructions on the previous page. * Conservation oils are sold by oil companies. 47713625 06-2021 © AB VOLVO PENTA...

  • Page 74: Technical Data

    (engine family) and shall not imply or express any guarantee of the performance of a particular engine once installed in a type of non-road mobile machinery or category T vehicle (agricultural and forestry tractors and their trailers). 47713625 06-2021 © AB VOLVO PENTA...

  • Page 75: Lubrication System

    Select the viscosity according to the table. The temperature values refer to stable ambient temperatures. NOTICE! Volvo Penta recommendation for lowest possible fuel consumption and optimal durability is to use SAE 10W-30 oil when the viscosity table allows. 47713625 06-2021 © AB VOLVO PENTA...

  • Page 76: Fuel System

    (Hydrotreated Vegetable Oils) is renewable paraffinic fuels. GTL (Gas-To-Liquid) is fossil paraffinic fuels. Volvo Penta approves the use of paraffinic diesel fuels that fulfill the standard EN15940. Volvo Penta also approves the use of fuel blends between these paraffinic fuels and diesel fuels that comply with the quality requirements.

  • Page 77: Cooling System

    Follow the mixing recommendation on the product. The coolant should be mixed with distilled, deionized water. For Volvo Penta specified water requirements; refer to Water Quality, page 76. NOTICE! Always use “Ready Mixed” coolant if water quality cannot be determined or if it does not fulfill ASTM D4985.

  • Page 78: Water Quality

    5.5–9 Silica (acc. ASTM D859) <20 mg SiO Iron (acc. ASTM D1068) <0.10 ppm Manganese (acc. ASTM D858) <0.05 ppm Conductivity (acc. ASTM D1125) <500 µS/cm Organic content, COD (acc. <15 mg KMnO ISO8467) 47713625 06-2021 © AB VOLVO PENTA...

  • Page 79: Inlet And Exhaust System

    2 pcs. series connected 12 V, max. 220 Ah Battery electrolyte specific gravity at +25 °C: fully charged battery 1.28 g/cm (1.24 g/cm battery recharged at 1.20 g/cm (1.20 g/cm * Note. Applies to batteries with tropical acid. 47713625 06-2021 © AB VOLVO PENTA...

  • Page 80: Identification Numbers

    G. Date of Manufact ure (mm-yy) H. Model year J. Exhaust Emission Control System P0034041 Example of EU certificate label A Product designation B Date of Manufacture (mm-yy) C Type Approval D Label part number 47713625 06-2021 © AB VOLVO PENTA...
  • Page 81 Z. Date of manufacture (mm-yy) P0034044 Example of EPA/CARB certificate label A Label part number B Engine family C Power category D Date of manufacture E Model year F – G – H Exhaust emisssion control system 47713625 06-2021 © AB VOLVO PENTA...
  • Page 82 Technical Data Example of REG 96 certificate label A Approval no. B Engine Category C Date of manufacture (mm-yy) D — E Label part number P0032974 47713625 06-2021 © AB VOLVO PENTA...
  • Page 83 Applied standards: EN 61000–6–1:2007, EN 61000–6–2:2005, EN 61000–6–3:2007, EN 61000–6–4:2007, EN 12895:2015 + A1:2019, EN-ISO 14982:2009 and EN 13766-1:2018. For engines equipped with the Volvo Penta Start/Stop System the responsibility for the functional safety of the system lies with the machine manufacturer performing the integration.

  • Page 85: Index

    Starting Using Auxiliary Batteries......33 Control Interface Module........... 27 Stop the Engine............36 Coolant Level, Checking and Topping Up....62 Coolant, Draining............63 Volvo Penta Action Service........18 Cooling System........... 61, 75 Volvo Penta Dealer Network........18 Cooling System, Cleaning......... 64 Warning Symbols............40 Diagnostic Function...........38...
  • Page 87 ‫من الممكن طلب دليل المشغل بلغة أخرى مجا ن ً ا عبر اإلنترنت لفترة تصل إلى 21 شهر ً ا من بعد‬ .‫التسليم‬ /http:// manual.volvopenta.com/coupon .Volvo Penta ‫إذا كان الوصول إلى اإلنترنت غير متاح، فالرجاء االتصال بوكيل‬ © 2021 AB VOLVO PENTA Volvo reserves the right to make changes...
  • Page 88 AB Volvo Penta SE-405 08 Göteborg, Sweden www.volvopenta.com...

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