Volvo Penta TWD1643GE Series Operator's Manual
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Volvo Penta TWD1643GE Series Operator's Manual

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TP-6662 1/19d

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Summary of Contents for Volvo Penta TWD1643GE Series

  • Page 1 Operator’s manual TP-6662 1/19d...
  • Page 2 WARNING! Operating, servicing and maintaining an engine can expose you chemi- cals including engine exhaust, carbon monoxide, phthalates, and lead which are known to the State of California to cause cancer and birth defects or other reproductive harm. Breathing diesel engine exhaust exposes you to chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

  • Page 3: Table Of Contents

    Fuel, oils and coolant ................14 Maintenance and replacement parts ............15 Excessive strain on a product and components ........15 Environmental care ................. 16 Volvo Penta Dealer Network ..............18 Volvo Penta Action Service ..............18 Presentation ....................19 Engines ....................19 EMS (Engine Management System) ............
  • Page 4 Lubrication System ................92 Viscosity ....................92 Fuel System ................... 93 Cooling System ..................95 Coolant, Mixing ..................96 Water Quality ..................96 Electrical System .................. 97 Identification Numbers ................. 98 Index ......................101 47711296 01-2019 © AB VOLVO PENTA...

  • Page 5: Foreword

    Pay careful attention to the safety instructions included in the manual. As the owner of a Volvo Penta engine, you become part of a worldwide network of dealers and service workshop that assist you with technical advice, service requirements and replacement parts.

  • Page 6: Safety Information

    This chapter describes how safety precautions are If anything remains unclear or if you are unsure of presented in the manual and on the product. Read the something, contact your Volvo Penta dealer for chapter through very carefully before you start the assistance.
  • Page 7 WARNING! Ensure that all machine guards and safety devices are in place and are functional. P0024482 CAUTION! Never use tools or products that show signs of damage. 47711296 01-2019 © AB VOLVO PENTA...
  • Page 8 Ensure that the workplace is well ventilated and take the necessary precautions before welding or grinding begins. Always ensure that there is a fire extinguisher close at hand in the work area. P0024470 47711296 01-2019 © AB VOLVO PENTA...
  • Page 9 Spare parts — safety WARNING! Always use spare parts with the same quality as genuine Volvo Penta parts to minimize the risk of an explosion or fire. Components in fuel systems and electrical systems on Volvo Penta engines are designed and manufactured to minimize the risk of explosions and fire, in accordance with applicable legal requirements.
  • Page 10 Prohibition on use of start spray WARNING! Never use start spray or similar agents to start an engine. This may cause an explosion in the inlet manifold. Risk of personal injury. P0024483 47711296 01-2019 © AB VOLVO PENTA...
  • Page 11 Before any work on the cooling system WARNING! Stop the engine and let it cool before starting work on the cooling system. Hot fluids and hot surfaces can cause burns. 47711296 01-2019 © AB VOLVO PENTA...
  • Page 12 Smoking is forbidden and the engine must be stopped. Proper fuel quality IMPORTANT: Always use the fuel recommended by Volvo Penta. See Technical Data in Operator’s Manual. Other fuel can damage the engine. Wrong fuel quality can also lead to higher service costs.
  • Page 13 If it comes electrolyte to unprotected skin, wash immediately with soap and water. Layout of the battery compartment IMPORTANT: Make sure the battery compartment is designed according to current safety standards. 47711296 01-2019 © AB VOLVO PENTA...
  • Page 14 Cleanliness for sensitive components IMPORTANT: Observe meticulous cleanliness when handling system components. Even minimal amounts of dirt could cause a breakdown. Adjustment of the clutch CAUTION! Clutch adjustments must be carried out with the engine stopped. 47711296 01-2019 © AB VOLVO PENTA...

  • Page 15: Introduction

    Warranty Your new Volvo Penta engine is covered by a limited warranty, subject to the conditions compiled in the Warranty Information. AB Volvo Penta’s liability is limited to the specification in the Warranty Information and Emission Control System Warranty Statement.

  • Page 16: Fuel, Oils And Coolant

    Make sure to always use suitable and correctly mixed coolant. Future warranty claims related to engine and accessories may be denied if an unsuitable coolant has been used, or if the instructions for coolant mixture have not been followed. 47711296 01-2019 © AB VOLVO PENTA...

  • Page 17: Maintenance And Replacement Parts

    These qualities will be maintained through regular servicing and the use of spare parts with the same quality as genuine Volvo Penta parts. If reliable and purpose-built parts are not used, your safety, health, and the machine’s function may be compromised.

  • Page 18: Environmental Care

    Introduction Environmental care Environmental care is a core value at Volvo Penta. Energy efficiency and low emissions are among the most important product related aspects and priority focus areas for Volvo Penta business. Several of the global challenges the world faces are directly or indirectly related to power industries and transports.
  • Page 19 NOTICE! Neglects or failure to follow the points listed here may invalidate the engine emission certificate. This means AB Volvo Penta can no longer guarantee engine conformity with the certified model. Volvo Penta is not responsible for damages or costs arising as a result of this.

  • Page 20: Volvo Penta Dealer Network

    The Volvo Penta global network of authorized dealers is at your service. We strongly recommend that you take your product to an authorized Volvo Penta dealer for service and repair. They are specialists in Volvo Penta products and have the accessories, genuine...

  • Page 21: Presentation

    TAD1650VE, TAD1650VE-B, TAD1651VE, TWD1652GE, TWD1653GE, TAD1650GE and TAD1651GE are equipped with EGR (Exhaust Gas Recirculation). TAD1643VE-B 47711296 01-2019 © AB VOLVO PENTA...

  • Page 22: Ems (Engine Management System)

    EMS is an electronic system with CAN communication (Controller Area Network) for diesel engine control. The system has been developed by Volvo Penta and includes fuel regulation and diagnostic functions. The system consists of a control unit, injectors, a number of sensors that supply the control unit with information, and connectors for diagnostics and functional checks.

  • Page 23: Instruments And Controls

    NOTICE! Settings and what engine data that appears in the display may vary depending on installation and engine model. NOTICE! The menus and illustrations shown here are the English version. The language can be changed, however; refer to the Setup menu. 47711296 01-2019 © AB VOLVO PENTA...
  • Page 24 Scroll downwards in menus SPEED - . Reduces engine rpm SEL. Selects in menus SPEED +. Increases engine rpm Scroll upwards in menus STOP. Stops the engine 10 ESC. Return to previous menu selection 47711296 01-2019 © AB VOLVO PENTA...
  • Page 25 Coolant temperature (°C) • Charge air temperature (°C) • Oil pressure (kPa) • Oil temperature (°C) • Engine hours (h) • Battery voltage (V) • Fuel consumption (l/h) • Instantaneous fuel consumption (trip fuel) (l) 47711296 01-2019 © AB VOLVO PENTA...
  • Page 26 The fault codes are shown as text on the display. • Scroll through the fault list with the arrow keys. Trip Data reset resets trip data, such as fuel consumption. • Press the SEL button to reset trip data 47711296 01-2019 © AB VOLVO PENTA...
  • Page 27 For activation, refer to Governor droop in the main menu. • Oil temp warning limit (°C) - setting alarm limit for oil temperature. • Coolant temp warning limit (°C) - setting alarm limit for coolant temperature. 47711296 01-2019 © AB VOLVO PENTA...
  • Page 28 (accelerator). ext voltage input - engine rpm is controlled by an external unit. • Set idle voltage (V) - idle voltage level setting. • Set max voltage (V) - full throttle voltage level setting. 47711296 01-2019 © AB VOLVO PENTA...
  • Page 29 DCU hardware Id - DCU part number. • DCU software Id - DCU software part number. • DCU dataset1 Id - DCU data set 1 part number. • DCU dataset2 Id - DCU data set 2 part number. 47711296 01-2019 © AB VOLVO PENTA...
  • Page 30 Instruments and Controls TAD1641GE-B, TAD1642GE-B, TAD1643VE-B, TAD1650VE-B, TAD1651VE, TWD1644GE, TWD1645GE The Volvo Penta DCU II instrument panel communicates with the engines control unit and has a number of functions as control, monitoring and diagnostics. NOTICE! Settings and the type of engine data presented on the display may vary depending on the installation and engine model.
  • Page 31 . • VARNING (WARNING), yellow text, the system has detected a fault — Volvo Penta recommends to contact a qualified workshop as soon as possible. • MEDDELANDE (MESSAGE), blue text, non-critical engine message for the operator.
  • Page 32 Brightness). Sets backlighting in the display instrument. • Change background color (Change background color). Select background color, gray or white. Language (Language) Sets the display language; chooses between English, French, German, Spanish and Chinese. 47711296 01-2019 © AB VOLVO PENTA...
  • Page 33 NOTICE! The settings in the following menus do not normally need to be changed; should a change be necessary it must be carried out by an authorized Volvo Penta technician. Refer to the installation manual for further engine information. Authorized Volvo Penta dealer or OEM only •...

  • Page 34: Du (Display Unit)

    In the display modes Engine, Trip and Graph, it is possible to adjust the contrast. Press button 5 outside the menu and then + (button 4) or – (button 3) to adjust the contrast. 47711296 01-2019 © AB VOLVO PENTA...
  • Page 35 The information is shown as graphs. Press button 4 repeatedly to choose what information will be shown. The time interval is set in the Configuration menu. If the connection is broken there will be a straight line in the display. 47711296 01-2019 © AB VOLVO PENTA...
  • Page 36 - VOLUME; LITRE, GAL, Imperial GAL. Fuel rate is adjusted according to volume unit, L/H, GAL/H, IGAL/H. - TEMPERATURE; °C, °F Alarm Status List of active alarms, refer to Reading fault codes via the DU (Display Unit) 47711296 01-2019 © AB VOLVO PENTA...
  • Page 37 EEPROM – number of write on EEPROM VERS – software version number CHK – Flash memory checksum PART No – Volvo software part number SOURCE – source of received data LABLE – Allocated Label on the same bus. 47711296 01-2019 © AB VOLVO PENTA...

  • Page 38: Ciu (Control Interface Unit)

    - Tachometer / hours counter (fault codes are also displayed on the tachometer display when the diagnostic button is pressed) - Coolant temperature - Oil pressure - Oil temperature - Battery voltage - Alarm panel - Turbo pressure 47711296 01-2019 © AB VOLVO PENTA...

  • Page 39: Starting

    Move the engine speed control to idle, and open the disengageable clutch/gearbox if installed. IMPORTANT: Never break the circuit with the main switch while the engine is running. Alternator and electronics could be damaged. 47711296 01-2019 © AB VOLVO PENTA...

  • Page 40: Starting The Engine

    (7),press SEL-button (8) Never race the engine when it is cold. 4 In the pre-heater menu, press the SEL-button (8) to select pre-heating. 5 Press the START- button (2). 47711296 01-2019 © AB VOLVO PENTA...

  • Page 41: Starting In Extreme Cold

    Make sure the cooling system is filled with a coolant mixture. Refer to Maintenance, page 77. • The batteries must be in good condition. Cold weather reduces battery capacity. Increased battery capacity may be necessary. 47711296 01-2019 © AB VOLVO PENTA...

  • Page 42: Never Use Start Spray

    Risk of arcing. Do not bend over any of the batteries either. 4 Remove the cables in the reverse order. IMPORTANT: The ordinary cables to the standard batteries must not under any circumstances be loosened. 47711296 01-2019 © AB VOLVO PENTA...

  • Page 43: Operation

    The consequences can be carbon build-up on valves, piston crowns and the exhaust turbine, which could affect engine performance. 47711296 01-2019 © AB VOLVO PENTA...
  • Page 44 • If visible slobber has occurred, it can be burned off by running the engine on at least 30% load for about 40-60 minutes. 47711296 01-2019 © AB VOLVO PENTA...

  • Page 45: Engine Shutdown

    TAD1641GE-B, TAD1642GE-B, TAD1643VE-B, TAD1650VE-B, TAD1651VE, TWD1644GE, TWD1645GE 1 Disengage the clutch, if possible. 2 Press the STOP button to turn off the engine. 3 Press the button to turn off the ignition. START STOP P0018811 47711296 01-2019 © AB VOLVO PENTA...

  • Page 46: Auxiliary Stop

    Engine Shutdown Auxiliary Stop For location of the extra stop, refer to Maintenance, page 60. WARNING! Working with or approaching a running engine is a safety risk. Watch out for rotating components and hot surfaces. 47711296 01-2019 © AB VOLVO PENTA...

  • Page 47: After Engine Shutdown

    If there is a risk of freezing, the coolant in the cooling system must have adequate antifreeze protection. Refer to Maintenance, page 77. IMPORTANT: A poorly charged battery can freeze and burst. Refer to Battery, page 85. 47711296 01-2019 © AB VOLVO PENTA...

  • Page 48: Fault Handling

    The operator is warned that there is a malfunction via the instruments. Depending on the instrumentation in use, the fault message is shown in various ways. Fault codes can also be read out by the Volvo Penta diagnostic tool. Depending on the severity of the fault, the diagnostic function will take various actions to protect the engine and limit emissions (e.g.

  • Page 49: Dcu (Display Control Unit)

    . This will also provide information about the number of engine hours when the fault became active and the SPN and FMI codes. 47711296 01-2019 © AB VOLVO PENTA...

  • Page 50: Du (Display Unit)

    5 Look up the fault code in the Fault Code Register and take the necessary actions. 6 Press button 4 for at least three seconds to view SPN and FMI codes. 7 Press EXIT to leave the fault list. 47711296 01-2019 © AB VOLVO PENTA...

  • Page 51: Ciu (Control Interface Unit)

    3 Look up the fault code in the Fault Code Register and take the necessary actions. 4 When the fault has been rectified, the fault code disappears from the display and the diagnostics lamp goes out. 47711296 01-2019 © AB VOLVO PENTA...

  • Page 52: Erasing Fault Codes

    If so a new fault codes is registered. If a malfunction has not been corrected it will be registered once again and has to be acknowledged again. 47711296 01-2019 © AB VOLVO PENTA...

  • Page 53: Fault Tracing

    Fault Tracing A number of symptoms and possible causes of engine malfunctions are described in the table below. Always contact your Volvo Penta dealer if any problems occur which you can not solve by yourself. IMPORTANT! Read through the safety advice for care and...
  • Page 54 25 High back pressure in the exhaust system 26 Break in ”Pot+” cable to throttle 27 High temperature, charge air cooler 28 Blocked radiator 29 No pressure in cooling system 30 Check wastegate function 47711296 01-2019 © AB VOLVO PENTA...

  • Page 55: Fault Code Register

    Oil level, checking and topping up, page 70 Engine Speed -/2.6 0, 16 Throttle position Throttle calibrated position 2.8/- SAE J1708 Data Link 9.2/- SAE J1939 Data Link +5 V sensor supply 9.3/- 3, 4 47711296 01-2019 © AB VOLVO PENTA...
  • Page 56 Starter Output 1675 0, 3, 4, 5, Starter Output 1675 0, 3, 4, 5, Data Link 2017 Internal EGR 2791 3, 4, 5, 7 Starter Output 2898 3, 4, 5 Starter Output 2899 3, 4 47711296 01-2019 © AB VOLVO PENTA...
  • Page 57 0, 3, 4, 5, 12 Ambient air pressure Coolant Temperature 0, 4, 5, 16 Coolant Level, Checking and Topping Up, page 78 Coolant Level 1, 3, 4, 5, 18 Coolant Level, Checking and Topping Up, page 78 47711296 01-2019 © AB VOLVO PENTA...
  • Page 58 Exhaust gas temperature 3364 Aftertreatment Tank Reagent Quality 2, 17 3464 Engine throttle actuator (cold) Engine Throttle Actuator 3, 4, 5, 7, 10, 12 3509 Sensor Supply Voltage #1 (+5 V DC) 3, 4 47711296 01-2019 © AB VOLVO PENTA...
  • Page 59 EGR "A" / Volvo Compression Brake (VCB) Control Circuit 3, 4, 5 520690 EGR "A" Control / Turbocharger/Supercharger Wastegate Solenoid "A" 3, 5 520691 Torque Speed Control 1 Received With Errors (Counter or Checksum) 14 47711296 01-2019 © AB VOLVO PENTA...

  • Page 60: Maintenance Schedule

    Maintenance Schedule Your Volvo Penta engine and its equipment are designed for high reliability and long life. The engines are built to have the smallest possible environmental impact. If given preventive maintenance, according to the maintenance schedule, these qualities will be retained and unnecessary malfunctions will be avoided. In order for the warranty to be valid, the owner must make sure that the services in the service intervals are performed.

  • Page 61: Maintenance

    Make it impossible to start the engine by removing the start key and cutting the system voltage with the main switches. When ordering service or spare parts, always specify the engine and transmission identification number. Refer to Technical Data, page 98. 47711296 01-2019 © AB VOLVO PENTA...

  • Page 62: Orientation

    Maintenance Orientation TAD1643VE-B 1 Control unit, EMS 2 Fuel pre-filter with water separator 3 Fuel filter 4 Oil dipstick 5 Oil filler cap 6 Alternator 7 Oil filter 8 Turbo 47711296 01-2019 © AB VOLVO PENTA...
  • Page 63 2 Control unit EMS 2 3 Air Filter 4 Oil filter 5 Oil dipstick 6 Fuel filter, with fuel pressure monitor 7 Fuel prefilter with water monitor 8 Expansion tank 9 Radiator 10 Starter motor 47711296 01-2019 © AB VOLVO PENTA...
  • Page 64 8 Fuel filter, with fuel pressure monitor 9 Fuel prefilter with water monitor 10 Oil dipstick 11 Air filter indicator 12 Low-Pressure Turbo 13 High-Pressure Turbo 14 Charge air cooler (Low-Pressure Turbo) 15 Oil filter P0020401 47711296 01-2019 © AB VOLVO PENTA...
  • Page 65 Maintenance TAD1650GE, TAD1650VE, TAD1651GE 1 Control unit, EMS 2 Oil filler 3 Oil dipstick 4 Fuel filter, to be installed separately 5 Fuel pre-filter with water monitor, to be installed separately 6 Starter motor 47711296 01-2019 © AB VOLVO PENTA...
  • Page 66 1 Control Unit, EMS 2 Auxiliary stop 3 Alternator 4 Oil filler cap, engine 5 Oil dipstick 6 Fuel Filter 7 Fuel pre-filter with water separator 8 Turbo 9 Starter motor 10 Oil filter 47711296 01-2019 © AB VOLVO PENTA...

  • Page 67: Engine, General

    Scrap the old filter. No cleaning or re-use is permissible • In continuous operation, the filter should be checked every 8 hours. For operations in extremely dirty environments such as coal mines and rock crushing mills, special air filters must be used. 47711296 01-2019 © AB VOLVO PENTA...

  • Page 68: Charge Air Pipe, Leakage Check

    The alternator belts and drive belts have automatic belt tensioners and do not need to be adjusted. Check the condition of the drive belts. Replace as necessary; refer to Alternator Belt, Replace, page 68 and Drive belt, change, page 67. 47711296 01-2019 © AB VOLVO PENTA...

  • Page 69: Drive Belt, Change

    10 Install the fan guard and fan ring round the cooling TAD1640GE-B, TAD1641GE-B, TAD1642GE-B, TAD1650GE, fan. TAD1651GE, TAD1640VE-B, TAD1641VE-B, TAD1642VE-B, TAD1643VE, TAD1643VE-B, TAD1650VE, TAD1650VE-B, 11 Start the engine and do a function check. TAD1651VE 2087 TWD1643GE, TWD1644GE, TWD1645GE, TWD1652GE, TWD1653GE 47711296 01-2019 © AB VOLVO PENTA...

  • Page 70: Alternator Belt, Replace

    9 Install the belt guards. 10 Install the fan guard and fan ring round the cooling fan. 11 Start the engine and do a function check. 2085 TWD1643GE, TWD1644GE, TWD1645GE, TWD1652GE, TWD1653GE 47711296 01-2019 © AB VOLVO PENTA...

  • Page 71: Lubrication System

    The oil change interval may under certain conditions be increased. To see if the engine complies Volvo Penta oil analysis needs to be performed. Contact your Volvo Penta dealer for further information. NOTICE! Oil change intervals must never exceed a period of 12 months.

  • Page 72: Oil Level, Checking And Topping Up

    • Only fill oil when the engine is stopped. • Only use Volvo Penta recommended oils; refer to Technical Data, page 92. • The oil level sensor only measures the oil level when the ignition is switched to on, not continuously during operation.

  • Page 73: Engine Oil, Change

    Collect all the old oil and old filters, and hand them to a re-cycling station for destruction. 3 Remove the drain hose (or install the bottom drain plug). 4 Fill with engine oil. For change volume, please refer to Technical Data, page 92. 47711296 01-2019 © AB VOLVO PENTA...

  • Page 74: Oil Filter/By-Pass Filter, Change

    6 Top up with engine oil, start the engine and let it run for 20-30 seconds. 7 Turn off the engine, check the oil level and top up as required. 8 Check sealing round the oil filters. 47711296 01-2019 © AB VOLVO PENTA...

  • Page 75: Fuel System

    NOTICE! Put a collection vessel under the fuel filter tocollect the condensate and fuel. 1 Open the drain nipple in the base of the fuel pre- filter. 2 Tighten the drain tap when fuel without water starts to run out. 47711296 01-2019 © AB VOLVO PENTA...

  • Page 76: Engine Fuel Filter Replacement

    4 Lubricate the seal with diesel fuel and install the new fuel filter. Tighten the fuel filter in accordance with the instructions on the fuel filter. 5 If necessary, vent the fuel system, please refer to Fuel system, bleeding, page 76. 47711296 01-2019 © AB VOLVO PENTA...

  • Page 77: Fuel Pre-Filter, Change

    Then tighten a further half turn, no more. 7 Connect the cable to the water trap sensor. 8 If necessary, vent the fuel system, please refer to Bleeding the Fuel System. 47711296 01-2019 © AB VOLVO PENTA...

  • Page 78: Fuel System, Bleeding

    4 Lock the hand pump, push down and twist the handle. 5 Start the engine and allow it to idle fast for about 10 minutes. 6 Perform a leakage and function check. P0025497 47711296 01-2019 © AB VOLVO PENTA...

  • Page 79: Cooling System

    - in the worst case - can cause engine breakdown. Volvo Penta strongly recommend the use of our own coolants, ”Volvo Penta Coolant VCS Ready Mixed” or the concentrate ”Volvo Penta Coolant VCS”, which...

  • Page 80: Coolant Level, Checking And Topping Up

    Steam or hot fluid could spray out. IMPORTANT! Only use coolant recommended by Volvo Penta. Fill up with the same type of coolant that is in the system. Different types of coolant must not be mixed with each other.
  • Page 81 Open any bleeding nipples a short while after starting, to allow trapped air to escape. 5 Start the engine after approx. one hour and check the coolant level. Top up with coolant as required. 2098 47711296 01-2019 © AB VOLVO PENTA...

  • Page 82: Coolant, Draining

    Do not use a high pressure power washer. Remove guards as necessary, to access the radiator. Clean with water and a mild detergent. Use a soft brush. Be careful not to damage the radiator vanes. Reinstall removed parts. 47711296 01-2019 © AB VOLVO PENTA...

  • Page 83: Cooling System, Cleaning

    1 Empty the cooling system. Refer to Coolant, Draining, page 80. 2 Put a hose into the expansion tank filling hole and flush with clean water, as specified by Volvo Penta– refer to section Water quality in Technical Data, page 95 until the water draining out is completely clear.
  • Page 84 Maintenance 9 Fill up with Volvo Penta recommended coolant, following the instructions in the chapters entitled Maintenance, page 77 and Coolant Level, Checking and Topping Up, page 78. 47711296 01-2019 © AB VOLVO PENTA...

  • Page 85: Cooling Air Filter

    Allow it to act for a few minutes and then rinse with tap water. IMPORTANT: Do not use gasoline, steam, a high-pressure washer or other cleaning agents. 4 Re-install the filter according to instructions. 47711296 01-2019 © AB VOLVO PENTA...

  • Page 86: Electrical System

    Always stop the engine and break the current using the main switches before working on the engine. IMPORTANT: Contact a Volvo Penta dealer for information if any arc welding will be performed on the application. Arc welding can cause damage to the engine and the electronics.

  • Page 87: Battery

    • Charge the battery regularly. A battery that is kept fully loaded has a maximum service life. The easiest way to check if a battery needs charging is to use a voltmeter. 47711296 01-2019 © AB VOLVO PENTA...
  • Page 88 1 Connect the + cable (red) to the + pole on the battery and tighten the nut. 2 Connect the – cable (black) to the – pole on the battery and tighten the nut. NOTICE! Hand in the old battery to a re-cycling station. 47711296 01-2019 © AB VOLVO PENTA...

  • Page 89: Storage

    It is of utmost importance that the conservation is performed correctly, therefore we have compiled a checklist covering the most important points. Before taking the engine out of service for long periods, Volvo Penta recommends that the engine is checked by a qualified workshop for possible need for overhaul or repair.
  • Page 90 2/3 diesel fuel. • Drain the conservation oil from the engine. • Bleed the fuel system. • Follow the other instructions on the previous page. * Conservation oils are sold by oil companies. 47711296 01-2019 © AB VOLVO PENTA...

  • Page 91: Technical Data

    16.12 (983.9) 16.12 (983.9) Displacement, liter (inch Weight, dry, kg (lb) 1700 (3748) 1700 (3748) Weight, wet, kg (lb) 1770 (3902) 1770 (3902) Firing order 1-5-3-6-2-4 1-5-3-6-2-4 Compression ratio 16.8:1 16.8:1 Low idle, r/min. 47711296 01-2019 © AB VOLVO PENTA...
  • Page 92 Weight, dry kg (lb) — — — 1440 (3175) Weight, wet kg (lb) 1440 (3175) 1440 (3175) 1440 (3175) 1510 (3329) Firing order 1-5-3-6-2-4 1-5-3-6-2-4 1-5-3-6-2-4 1-5-3-6-2-4 Compression ratio 16.8:1 16.8:1 16.8:1 17.5:1 Low idle, r/min. 600–900 47711296 01-2019 © AB VOLVO PENTA...
  • Page 93 1425 (3142) — — Weight, wet kg (lb) 1440 (3175) — 1395 (3075) 1395 (3075) Firing order 1-5-3-6-2-4 1-5-3-6-2-4 1-5-3-6-2-4 1-5-3-6-2-4 Compression ratio 17.0:1 18.0:1 17.0:1 17.0:1 Low idle, r/min. 600–900 600–900 600–900 600–900 47711296 01-2019 © AB VOLVO PENTA...

  • Page 94: Lubrication System

    500 hours or 12 months TAD1643VE-B VDS-4.5 VDS = Volvo Drain Specification Viscosity Select the viscosity according to the table. The temperature values refer to stable ambient temperatures. * SAE 5W/30 refers to synthetic or semi-synthetic oils. 47711296 01-2019 © AB VOLVO PENTA...

  • Page 95: Fuel System

    Sufficient fuel lubricity is essential to protect the fuel injection system against excessive wear. Restrictions for other diesel fuels Volvo Penta also approves the use of other diesel fuels as long as the here specified restrictions are followed. However Volvo Penta does not guarantee compliance with emission legislation or fulfillment of expected lifetime with these other diesel fuels.
  • Page 96 Volvo Penta also approves the use of fuel blends between these paraffinic fuels and diesel fuels that comply with the quality requirements. Service requirements •...

  • Page 97: Cooling System

    (Engine with radiator, hoses and expansion tank) (Pusher system) Charge air cooler circuit 64 liters (16.9 US gal) (Charge air coolers, hoses and expansion tank) (Pusher system) Thermostat 1 st Opening temperature 82 °C (179.6 °F) 47711296 01-2019 © AB VOLVO PENTA...

  • Page 98: Coolant, Mixing

    Follow the mixing recommendation on the product. The coolant should be mixed with distilled, deionized water. For Volvo Penta specified water requirements; refer to Water Quality, page 96. NOTICE! Always use “Ready Mixed” coolant if water quality cannot be determined or if it does not fulfill ASTM D4985.

  • Page 99: Electrical System

    NOTICE! * Applies to batteries with tropical acid. Electrical platform EMS 2.0 TAD1643VE, TWD1643GE EMS 2.2 TAD1640VE-B, TAD1641VE-B, TAD1642VE-B TAD1650VE TAD1650GE, TAD1651GE TWD1652GE, TWD1653GE EMS 2.3 TAD1643VE-B TWD1644GE, TWD1645GE TAD1650VE-B TAD1651VE EMS 2.4 TAD1640GE-B, TAD1641GE-B, TAD1642GE-B 47711296 01-2019 © AB VOLVO PENTA...

  • Page 100: Identification Numbers

    A Chassis ID B Serial number A Label part number B Product designation C Specification number D Chassis ID E Serial number F Power (kW) G Engine speed (rpm) H Country of manufacturing 47711296 01-2019 © AB VOLVO PENTA...
  • Page 101 Applied standards: EN 61000–6–1:2007, EN 61000–6–2:2005, EN 61000–6–3:2007, EN 61000–6–4:2007, EN 12895:2015, EN-ISO 14982:2009 and EN 13309:2010. For engines equipped with the Volvo Penta Start/Stop System the responsibility for the functional safety of the system lies with the machine manufacturer performing the integration.

  • Page 103: Index

    Stop the Engine............43 Charge Air Pipe, Leakage Check......66 CIU (Control Interface Unit).........36, 49 Viscosity..............92 Coolant Level, Checking and Topping Up....78 Volvo Penta Action Service........18 Coolant, Draining............80 Volvo Penta Dealer Network........18 Cooling air filter............83 Cooling System........... 77, 95 Water Quality.............96...
  • Page 105 ‫من الممكن طلب دليل المشغل بلغة أخرى مجا ن ً ا عبر اإلنترنت لفترة تصل إلى 21 شهرً ا من بعد‬ .‫التسليم‬ /http:// manual.volvopenta.com/coupon .Volvo Penta ‫إذا كان الوصول إلى اإلنترنت غير متاح، فالرجاء االتصال بوكيل‬ © 2019 AB VOLVO PENTA Volvo reserves the right to make changes...
  • Page 106 AB Volvo Penta SE-405 08 Göteborg, Sweden www.volvopenta.com...

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