Volvo Penta 13L Operator's Manual
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Volvo Penta 13L Operator's Manual

Eats (exhaust aftertreatment system)(epa/carb)
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Operator's manual
13L
EATS (Exhaust Aftertreatment System)
(EPA/CARB)

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Summary of Contents for Volvo Penta 13L

  • Page 1 Operator’s manual EATS (Exhaust Aftertreatment System) (EPA/CARB)
  • Page 2 WARNING! Operating, servicing and maintaining an engine can expose you chemi- cals including engine exhaust, carbon monoxide, phthalates, and lead which are known to the State of California to cause cancer and birth defects or other reproductive harm. Breathing diesel engine exhaust exposes you to chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

  • Page 3: Table Of Contents

    Maintenance and replacement parts ............16 Excessive strain on a product and components ........16 Environmental care ................. 17 Emission Aftertreatment System ............. 19 Volvo Penta Dealer Network ..............19 Volvo Penta Action Service ..............20 Presentation ....................21 Engines ....................21 EMS (Engine Management System) ............
  • Page 4 Viscosity ..................... 109 Fuel System ..................110 Cooling System ................... 112 Coolant, Mixing .................. 113 Water Quality ..................113 Inlet and Exhaust System ..............114 Electrical System ................114 Identification Numbers ............... 115 Index ......................117 47711089 09-2018 © AB VOLVO PENTA...

  • Page 5: Foreword

    Pay careful attention to the safety instructions included in the manual. As the owner of a Volvo Penta engine, you become part of a worldwide network of dealers and service workshop that assist you with technical advice, service requirements and replacement parts.

  • Page 6: Safety Information

    This chapter describes how safety precautions are If anything remains unclear or if you are unsure of presented in the manual and on the product. Read the something, contact your Volvo Penta dealer for chapter through very carefully before you start the assistance.
  • Page 7 WARNING! Ensure that all machine guards and safety devices are in place and are functional. P0024482 CAUTION! Never use tools or products that show signs of damage. 47711089 09-2018 © AB VOLVO PENTA...
  • Page 8 Ensure that the workplace is well ventilated and take the necessary precautions before welding or grinding begins. Always ensure that there is a fire extinguisher close at hand in the work area. P0024470 47711089 09-2018 © AB VOLVO PENTA...
  • Page 9 Spare parts — safety WARNING! Always use spare parts with the same quality as genuine Volvo Penta parts to minimize the risk of an explosion or fire. Components in fuel systems and electrical systems on Volvo Penta engines are designed and manufactured to minimize the risk of explosions and fire, in accordance with applicable legal requirements.
  • Page 10 Prohibition on use of start spray WARNING! Never use start spray or similar agents to start an engine. This may cause an explosion in the inlet manifold. Risk of personal injury. P0024483 47711089 09-2018 © AB VOLVO PENTA...
  • Page 11 The alternator and electronics could be damaged. Avoid damage to the engine control module and other electronics IMPORTANT: Switch off the main switch before connecting or disconnecting a connector. 47711089 09-2018 © AB VOLVO PENTA...
  • Page 12 There is a risk that hot oil can spray out. Refueling WARNING! There is always a risk of fire and explosion during refueling. Smoking is forbidden and the engine must be stopped. 47711089 09-2018 © AB VOLVO PENTA...
  • Page 13 Safety Information Proper fuel quality IMPORTANT: Always use the fuel recommended by Volvo Penta. See Technical Data in Operator’s Manual. Other fuel can damage the engine. Wrong fuel quality can also lead to higher service costs. P0024477 WARNING! Risk of personal injury.
  • Page 14 Layout of the battery compartment IMPORTANT: Make sure the battery compartment is designed according to current safety standards. Cleaning the engine and components IMPORTANT: Never use a high pressure washer for cleaning of engine or engine components. P0024486 47711089 09-2018 © AB VOLVO PENTA...
  • Page 15 Cleanliness for sensitive components IMPORTANT: Observe meticulous cleanliness when handling system components. Even minimal amounts of dirt could cause a breakdown. Adjustment of the clutch CAUTION! Clutch adjustments must be carried out with the engine stopped. 47711089 09-2018 © AB VOLVO PENTA...

  • Page 16: Introduction

    Warranty Your new Volvo Penta engine is covered by a limited warranty, subject to the conditions compiled in the Warranty Information. Note that AB Volvo Penta’s liability is limited to the specification in the Warranty Information (included CD) and Emission Control System Warranty Statement.

  • Page 17: Fuel, Oils And Coolant

    Make sure to always use suitable and correctly mixed coolant. Future warranty claims related to engine and accessories may be denied if an unsuitable coolant has been used, or if the instructions for coolant mixture have not been followed. 47711089 09-2018 © AB VOLVO PENTA...

  • Page 18: Maintenance And Replacement Parts

    These qualities will be maintained through regular servicing and the use of spare parts with the same quality as genuine Volvo Penta parts. If reliable and purpose-built parts are not used, your safety, health, and the machine’s function may be compromised.

  • Page 19: Environmental Care

    Introduction Environmental care Environmental care is a core value at Volvo Penta. Energy efficiency and low emissions are among the most important product related aspects and priority focus areas for Volvo Penta business. Several of the global challenges the world faces are directly or indirectly related to power industries and transports.
  • Page 20 NOTICE! Neglects or failure to follow the points listed here may invalidate the engine emission certificate. This means AB Volvo Penta can no longer guarantee engine conformity with the certified model. Volvo Penta is not responsible for damages or costs arising as a result of this.

  • Page 21: Emission Aftertreatment System

    The Volvo Penta global network of authorized dealers is at your service. We strongly recommend that you take your product to an authorized Volvo Penta dealer for service and repair. They are specialists in Volvo Penta products and have the accessories, genuine...

  • Page 22: Volvo Penta Action Service

    Introduction Volvo Penta Action Service Our global dealer network, your first line of contact, is backed up by Volvo Penta Action Service, a phone based breakdown and support service providing assistance 24 hours a day, every day of the year.

  • Page 23: Presentation

    The engines are fitted with SCR systems (Selective Catalytic Reduction) in order to reduce emissions. TAD1371VE–TAD1375VE are also fitted with EGR (Exhaust Gas Recirculation). 47711089 09-2018 © AB VOLVO PENTA...

  • Page 24: Ems (Engine Management System)

    EMS is an electronic system with CAN communication (Controller Area Network) for diesel engine control. The system has been developed by Volvo Penta and includes fuel regulation and diagnostic functions. The system consists of a control unit, injectors, a number of sensors that supply the control unit with information, and connectors for diagnostics and functional checks.

  • Page 25: Eats (Exhaust Aftertreatment System)

    Should the system detect deviations, the maximum engine torque and engine speed will be reduced and a fault code stored in the control unit. For further information refer to EATS Inducements, page 64. 47711089 09-2018 © AB VOLVO PENTA...

  • Page 26: Overview

    AdBlue/DEF hoses. Overview The system comprises: 1 Tank 2 Pump 3 Injector 4 EATS Catalyst and Muffler 5 Catalytic Converter The atomized AdBlue®/DEF is sprayed into the exhaust gases upstream of the catalytic converter. 47711089 09-2018 © AB VOLVO PENTA...
  • Page 27 85 C Boost tmp 59 C will increase as the injection valve is closed and no ° Oil Pres 480 kpa Oil Temp 87 C DEF/AdBlue level empty exhaust aftertreatment will take place. P0024267 47711089 09-2018 © AB VOLVO PENTA...
  • Page 28 25 °C (77 °F) or in direct sunlight. Remember that the solution expands upon freezing and to leave room for expansion in the tank when storing in spaces where there is a risk of freezing. 47711089 09-2018 © AB VOLVO PENTA...

  • Page 29: Operation

    IMPORTANT: AdBlue®/DEF spillages may not be washed into drains. If a spill should occur, the solution must be absorbed using dry sand or other non-flammable material and handled according to local and national regulations. 47711089 09-2018 © AB VOLVO PENTA...
  • Page 30 — flush with copious amounts of water and remove contaminated clothing. • eye contact — flush thoroughly for several minutes; contact physician as necessary. • inhalation — breathe fresh air and contact physician as necessary. 47711089 09-2018 © AB VOLVO PENTA...

  • Page 31: Instruments And Controls

    NOTICE! Settings and what engine data that appears in the display may vary depending on installation and engine model. NOTICE! The menus and illustrations shown here are the English version. The language can be changed, however; refer to the Setup menu. 47711089 09-2018 © AB VOLVO PENTA...
  • Page 32 Scroll downwards in menus SPEED - . Reduces engine rpm SEL. Selects in menus SPEED +. Increases engine rpm Scroll upwards in menus STOP. Stops the engine 10 ESC. Return to previous menu selection 47711089 09-2018 © AB VOLVO PENTA...
  • Page 33 Coolant temperature (°C) • Charge air temperature (°C) • Oil pressure (kPa) • Oil temperature (°C) • Engine hours (h) • Battery voltage (V) • Fuel consumption (l/h) • Instantaneous fuel consumption (trip fuel) (l) 47711089 09-2018 © AB VOLVO PENTA...
  • Page 34 The fault codes are shown as text on the display. • Scroll through the fault list with the arrow keys. Trip Data reset resets trip data, such as fuel consumption. • Press the SEL button to reset trip data 47711089 09-2018 © AB VOLVO PENTA...
  • Page 35 For activation, refer to Governor droop in the main menu. • Oil temp warning limit (°C) - setting alarm limit for oil temperature. • Coolant temp warning limit (°C) - setting alarm limit for coolant temperature. 47711089 09-2018 © AB VOLVO PENTA...
  • Page 36 (accelerator). ext voltage input - engine rpm is controlled by an external unit. • Set idle voltage (V) - idle voltage level setting. • Set max voltage (V) - full throttle voltage level setting. 47711089 09-2018 © AB VOLVO PENTA...
  • Page 37 DCU hardware Id - DCU part number. • DCU software Id - DCU software part number. • DCU dataset1 Id - DCU data set 1 part number. • DCU dataset2 Id - DCU data set 2 part number. 47711089 09-2018 © AB VOLVO PENTA...

  • Page 38: Dcu Ii (Display Control Unit)

    Instruments and Controls DCU II (Display Control Unit) TAD1371-75VE The Volvo Penta DCU II instrument panel communicates with the engines control unit and has a number of functions as control, monitoring and diagnostics. NOTICE! Settings and the type of engine data presented on the display may vary depending on the installation and engine model.
  • Page 39 . • VARNING (WARNING), yellow text, the system has detected a fault — Volvo Penta recommends to contact a qualified workshop as soon as possible. • MEDDELANDE (MESSAGE), blue text, non-critical engine message for the operator.
  • Page 40 Brightness). Sets backlighting in the display instrument. • Change background color (Change background color). Select background color, gray or white. Language (Language) Sets the display language; chooses between English, French, German, Spanish and Chinese. 47711089 09-2018 © AB VOLVO PENTA...
  • Page 41 NOTICE! The settings in the following menus do not normally need to be changed; should a change be necessary it must be carried out by an authorized Volvo Penta technician. Refer to the installation manual for further engine information. Authorized Volvo Penta dealer or OEM only •...

  • Page 42: Du (Display Unit)

    In the display modes Engine, Trip and Graph, it is possible to adjust the contrast. Press button 5 outside the menu and then + (button 4) or – (button 3) to adjust the contrast. 47711089 09-2018 © AB VOLVO PENTA...
  • Page 43 The information is shown as graphs. Press button 4 repeatedly to choose what information will be shown. The time interval is set in the Configuration menu. If the connection is broken there will be a straight line in the display. 47711089 09-2018 © AB VOLVO PENTA...
  • Page 44 - VOLUME; LITRE, GAL, Imperial GAL. Fuel rate is adjusted according to volume unit, L/H, GAL/H, IGAL/H. - TEMPERATURE; °C, °F Alarm Status List of active alarms, refer to Reading fault codes via the DU (Display Unit) 47711089 09-2018 © AB VOLVO PENTA...
  • Page 45 EEPROM – number of write on EEPROM VERS – software version number CHK – Flash memory checksum PART No – Volvo software part number SOURCE – source of received data LABLE – Allocated Label on the same bus. 47711089 09-2018 © AB VOLVO PENTA...

  • Page 46: Ciu (Control Interface Unit)

    - Tachometer / hours counter (fault codes are also displayed on the tachometer display when the diagnostic button is pressed) - Coolant temperature - Oil pressure - Oil temperature - Battery voltage - Alarm panel - Turbo pressure 47711089 09-2018 © AB VOLVO PENTA...

  • Page 47: Starting

    Move the engine speed control to idle, and open the disengageable clutch/gearbox if installed. IMPORTANT: Never break the circuit with the main switch while the engine is running. Alternator and electronics could be damaged. 47711089 09-2018 © AB VOLVO PENTA...

  • Page 48: Starting The Engine

    (7),press SEL-button (8) Never race the engine when it is cold. 4 In the pre-heater menu, press the SEL-button (8) to select pre-heating. 5 Press the START- button (2). 47711089 09-2018 © AB VOLVO PENTA...

  • Page 49: Dcu Ii (Display Control Unit)

    Make sure the cooling system is filled with a coolant mixture. Refer to Maintenance, page 89. • The batteries must be in good condition. Cold weather reduces battery capacity. Increased battery capacity may be necessary. 47711089 09-2018 © AB VOLVO PENTA...

  • Page 50: Never Use Start Spray

    Risk of arcing. Do not bend over any of the batteries either. 4 Remove the cables in the reverse order. IMPORTANT: The ordinary cables to the standard batteries must not under any circumstances be loosened. 47711089 09-2018 © AB VOLVO PENTA...

  • Page 51: Operation

    This is done by means of CAN signals to the instrument. More information about fault codes and fault tracing can be found in the chapter Fault handling, page 54. 47711089 09-2018 © AB VOLVO PENTA...

  • Page 52: Maneuvering

    Avoid load levels below 20% as constant operation. • If the engine is regularly tested without load, limit the duration of the operation to 5 minutes. Run the engine at full load for about 4 hours once a year, for 47711089 09-2018 © AB VOLVO PENTA...
  • Page 53 • If visible slobber has occurred, it can be burned off by running the engine on at least 30% load for about 40-60 minutes. 47711089 09-2018 © AB VOLVO PENTA...

  • Page 54: Engine Shutdown

    • Depress the STOP-button (5). TAD1371-75VE 1 Disengage the clutch, if possible. 2 Press the STOP button to turn off the engine. 3 Press the button to turn off the ignition. START STOP P0018811 47711089 09-2018 © AB VOLVO PENTA...

  • Page 55: Auxiliary Stop

    If there is a risk of freezing, the coolant in the cooling system must have adequate antifreeze protection. Refer to Maintenance, page 89. IMPORTANT: A poorly charged battery can freeze and burst. Refer to Battery, Charging. 47711089 09-2018 © AB VOLVO PENTA...

  • Page 56: Fault Handling

    The operator is warned that there is a malfunction via the instruments. Depending on the instrumentation in use, the fault message is shown in various ways. Fault codes can also be read out by the Volvo Penta diagnostic tool. Depending on the severity of the fault, the diagnostic function will take various actions to protect the engine and limit emissions (e.g.

  • Page 57: Dcu (Display Control Unit)

    . This will also provide information about the number of engine hours when the fault became active and the SPN and FMI codes. 47711089 09-2018 © AB VOLVO PENTA...

  • Page 58: Du (Display Unit)

    5 Look up the fault code in the Fault Code Register and take the necessary actions. 6 Press button 4 for at least three seconds to view SPN and FMI codes. 7 Press EXIT to leave the fault list. 47711089 09-2018 © AB VOLVO PENTA...

  • Page 59: Ciu (Control Interface Unit)

    NOTICE! When the first fault code reappears, all fault codes have been read off. If the diagnostics button is pressed after the fault has been rectified and the fault codes have been erased, code 1.1 “No fault” will be displayed. 47711089 09-2018 © AB VOLVO PENTA...

  • Page 60: Easy Link Instruments

    If a malfunction has not been corrected it will be registered once again and has to be acknowledged again. The Volvo Penta diagnostic tool VODIA must be used to erase a fault code. 47711089 09-2018 © AB VOLVO PENTA...

  • Page 62: Fault Tracing

    A number of symptoms and possible causes of engine malfunctions are described in the table below. Always contact your Volvo Penta dealer if any problems occur which you cannot solve by yourself. NOTICE! Read through the safety advice for care and maintenance work in the chapter Safety precautions for maintenance and service operations before you start work.
  • Page 63 18 Faulty circulating pump 19 Defective thermostat 20 Blocked charge air cooler 21 Oil level too high 22 Alternator drive belt slips 23 High back pressure in the exhaust system 24 Break in ”Pot+” cable to throttle 47711089 09-2018 © AB VOLVO PENTA...

  • Page 64: Eats Warnings And Inducements

    EATS Inducements, page 64. NOTICE! Warning messages and symbols may vary depending on the installation; shown here are those seen on panels sold by Volvo Penta. Warning Symbols Stimulus for power reduction warning. A fault has been detected in the EATS system.

  • Page 65: Quality Shortcomings And Component Defects

    • that the EGR valve is not stuck. If the fault can not be remedied with any of the above, refer to EATS Inducements, page 64. 47711089 09-2018 © AB VOLVO PENTA...

  • Page 66: Eats Inducements

    30 minutes, after which the engine will drop to idle. 5 After the second restart the engine will run at full power for 60 minutes. Engine will speed again drop to idle; service tools are required to reset the system. 47711089 09-2018 © AB VOLVO PENTA...
  • Page 67 5 If the fault is not remedied the engine will run at full power for 60 minutes after the first restart, and then drop to idle. 6 After the second restart the engine will run at full power for 60 minutes. Engine will speed again drop to idle; service tools are required to reset the system. 47711089 09-2018 © AB VOLVO PENTA...
  • Page 68 6 Depending on the installation, it is possible to manually override the system action and run the engine at full power for 30 minutes. Engine speed 18673 will then drop to idle. A. Engine rpm and torque B. Time axis 47711089 09-2018 © AB VOLVO PENTA...

  • Page 69: Eats Inducements

    75% power. Each 10-minute period requires a manual activation. 7 If an additional fault recurs within 40 hours after the first fault was remedied, available running time will be reduced to 30 minutes from the moment the fault is detected. 47711089 09-2018 © AB VOLVO PENTA...

  • Page 70: Fault Code Register

    AdBlue®/DEF Hose heater no.1 4354 3, 4, 5, 14 AdBlue®/DEF Hose Heater no.2 4355 3, 4, 5, 14 AdBlue®/DEF Hose Heater no.3 4356 3, 4, 5, 14 AdBlue®/DEF Hose Heater no.4 4357 3, 4, 5 47711089 09-2018 © AB VOLVO PENTA...
  • Page 71 4374 0, 1, 10 Aftertreatment Reagent Direction Valve 4376 3, 4, 5, 7 NOx monitoring failure 5246 0, 15, 16 Aftertreatment reagent Dosing system 5394 AdBlue®/DEF ECU main relay 520233 3, 4, 5, 6 47711089 09-2018 © AB VOLVO PENTA...
  • Page 72 3, 5 Fuel Injector, Cylinder #6 3, 4, 5, 6 Starter motor relay 5, 6, 7, 12 Engine Inlet Air Heater Driver 3, 4, 5, 11, 14 Engine Stop Switch 1136 Engine ECM Temperature 47711089 09-2018 © AB VOLVO PENTA...
  • Page 73 Aftertreatment Reagent Direction Valve 5016 ACM Actuator Supply Voltage #4 5392 Aftertreatment Reagent Pump Control 5394 3, 5, 12, 14 Aftertreatment Reagent Dosage Valve 5435 Aftertreatment Reagent System 5485 Aftertreatment Reagent Pump 520335 ECM Battery Potential 47711089 09-2018 © AB VOLVO PENTA...
  • Page 74 3, 4, 5 EGR "A" / Volvo Compression Brake (VCB) Control Circuit 520690 3, 5 EGR "A" Control / Turbocharger/Supercharger Wastegate Solenoid "A" 520691 Torque Speed Control 1 Received With Errors (Counter or Checksum) 47711089 09-2018 © AB VOLVO PENTA...

  • Page 75: Maintenance Schedule

    Maintenance Schedule Your Volvo Penta engine and its equipment are designed for high reliability and long life. The engines are built to have the smallest possible environmental impact. If given preventive maintenance, according to the maintenance schedule, these qualities will be retained and unnecessary malfunctions will be avoided. In order for the warranty to be valid, the owner must make sure that the services in the service intervals are performed.
  • Page 76 Type C Service Every82000 hours of operation. 1) Oil change intervals vary, depending on oil grade and sulfur content of the fuel. Refer to Oil recommendations. 2) Change oil filters every time the oil is changed. 47711089 09-2018 © AB VOLVO PENTA...

  • Page 77: Maintenance

    Make it impossible to start the engine by removing the start key and cutting the system voltage with the main switches. When ordering service or spare parts, always specify the engine and transmission identification number. Refer to Technical Data, page 115. 47711089 09-2018 © AB VOLVO PENTA...

  • Page 78: Orientation

    4 Oil dipstick 5 Auxiliary Stop 6 Control Panel 7 Air Filter 8 Fuel Filter 9 Fuel pre-filter with water separator 10 Control Unit, EMS 11 Turbo 12 Starter motor 13 Oil filter 14 Coolant Filter 47711089 09-2018 © AB VOLVO PENTA...
  • Page 79 1 Alternator 2 Emergency Stop Switch 3 Oil filler cap, engine 4 Oil dipstick 5 Fuel Filter 6 Fuel pre-filter with water separator 7 Control Unit, EMS 8 Turbo 9 Starter motor 10 Oil filter 47711089 09-2018 © AB VOLVO PENTA...

  • Page 80: Engine, General

    Scrap the old filter. No cleaning or re-use is permissible • In continuous operation, the filter should be checked every 8 hours. For operations in extremely dirty environments such as coal mines and rock crushing mills, special air filters must be used. 47711089 09-2018 © AB VOLVO PENTA...

  • Page 81: Charge Air Pipe, Leakage Check

    The alternator belts and drive belts have automatic belt tensioners and do not need to be adjusted. Check the condition of the drive belts. Replace as necessary; refer to Alternator Belt, Replace, page 81 and Drive belt, change, page 80. 47711089 09-2018 © AB VOLVO PENTA...

  • Page 82: Drive Belt, Change

    8 Lift the 1/2" wrench and install the new drive belt. 9 Install the belt guards. 10 Install the fan guard and fan ring round the cooling fan. 11 Start the engine and perform a function check. 47711089 09-2018 © AB VOLVO PENTA...

  • Page 83: Alternator Belt, Replace

    The oil change interval may under certain conditions be increased. To see if the engine complies Volvo Penta oil analysis needs to be performed. Contact your Volvo Penta dealer for further information. NOTICE! Oil change intervals must never exceed a period of 12 months.

  • Page 84: Oil Level, Checking And Topping Up

    • Only fill oil when the engine is stopped. • Only use Volvo Penta recommended oils; refer to Technical Data, page 109. • The oil level sensor only measures the oil level when the ignition is switched to on, not continuously during operation.

  • Page 85: Engine Oil, Change

    Collect all the old oil and old filters, and hand them to a re-cycling station for destruction. 3 Remove the drain hose (or install the bottom drain plug). 4 Fill with engine oil. For change volume, please refer to Technical Data, page 109. 47711089 09-2018 © AB VOLVO PENTA...

  • Page 86: Oil Filter/By-Pass Filter, Change

    6 Top up with engine oil, start the engine and let it run for 20-30 seconds. 7 Stop the engine, check the oil level and top up as required. 8 Check the sealing round the oil filters. 47711089 09-2018 © AB VOLVO PENTA...

  • Page 87: Fuel System

    1 Put a collection vessel under the fuel filter to collect the condensate and fuel. 2 Open the drain nipple (1) in the base of the fuel pre- filter. 3 Tighten the drain tap (1) when fuel without water starts to run out. 47711089 09-2018 © AB VOLVO PENTA...

  • Page 88: Engine Fuel Filter Replacement

    6 If a water trap is installed, change the filter in it at the same time as the fuel filter, and clean the water trap in the plastic bowl under the filter with a soft rag. 47711089 09-2018 © AB VOLVO PENTA...

  • Page 89: Fuel Pre-Filter, Change

    Then tighten a further half turn, no more. 7 Connect the cable to the water trap sensor. 8 Where necessary, purge the fuel system; refer to Bleeding the Fuel System. 47711089 09-2018 © AB VOLVO PENTA...

  • Page 90: Fuel System, Bleeding

    4 Lock the hand pump, push down and twist the handle. 5 Start the engine and allow it to idle fast for about 10 minutes. 6 Perform a leakage and function check. P0025497 47711089 09-2018 © AB VOLVO PENTA...

  • Page 91: Cooling System

    - in the worst case - can cause engine breakdown. Volvo Penta strongly recommend the use of our own coolants, ”Volvo Penta Coolant VCS Ready Mixed” or the concentrate ”Volvo Penta Coolant VCS”, which...

  • Page 92: Coolant Level, Checking And Topping Up

    Coolant filling must be performed with the engine stopped. Check the coolant level daily before starting. IMPORTANT: Only use coolant recommended by Volvo Penta. Top up with the same type of coolant as already used in the system. Different types of coolant must not be mixed.

  • Page 93: Coolant, Draining

    Do not use a high pressure power washer. Remove guards as necessary, to access the radiator. Clean with water and a mild detergent. Use a soft brush. Be careful not to damage the radiator vanes. Reinstall removed parts. 47711089 09-2018 © AB VOLVO PENTA...

  • Page 94: Cooling System, Cleaning

    1 Empty the cooling system. Refer to Coolant, Draining, page 91. 2 Put a hose into the expansion tank filling hole and flush with clean water, as specified by Volvo Penta– refer to section Water quality in Technical Data, page 112 until the water draining out is completely clear.
  • Page 95 Maintenance 9 Fill up with Volvo Penta recommended coolant, following the instructions in the chapters entitled Maintenance, page 89 and Coolant Level, Checking and Topping Up, page 90. 47711089 09-2018 © AB VOLVO PENTA...

  • Page 96: Inlet And Exhaust System

    AdBlue®/DEF has been added to the tank. IMPORTANT: The use of solution that do not fulfill the ISO 22241 standard will compromise the aftertreatment system P0024301 performance, increase emissions. Any warranty claims will be rejected. 47711089 09-2018 © AB VOLVO PENTA...
  • Page 97 Damage and costs arising from a failure to meet these requirements are not covered by Volvo Penta warranty obligations. ® If AdBlue /DEF is filled from a can or pump that lacks...
  • Page 98 • Injectors may be damaged • The engine will no longer fulfill emission level requirements • Corrosion in the exhaust system between the turbocharger and aftertreatment system • Expensive repairs • Expensive repairs 47711089 09-2018 © AB VOLVO PENTA...

  • Page 99: Adblue/Def-Pump Filter, Change

    EATS system can take place. Switch off the engine. Disconnect the battery negative terminal. Remove the heater coil connector from the filter cover. NOTICE! Pull the connector straight out. 47711089 09-2018 © AB VOLVO PENTA...
  • Page 100 Install filter and cover together into the pump. Tighten the filter cover using a torque wrench. NOTICE! Check that the drain valve is tightened. Reinstall the filter cover hose. Make sure that the connection locks securely. 47711089 09-2018 © AB VOLVO PENTA...
  • Page 101 Start the engine and check that there are no leaks. Delete any fault codes; refer to Diagnostic Function. NOTICE! Take care of equipment and surplus urea solution and leave them at a re-cycling station for destruction. p0013223 47711089 09-2018 © AB VOLVO PENTA...

  • Page 102: Adblue/Def-Pump Filter, Change

    ® emptying of the AdBlue /DEF hoses. Disconnect the battery negative terminal. P0019364 Place a collection vessel under the filter cover. NOTICE! Use approved safety equipment and collection vessel. Undo the filter cover P0019389 47711089 09-2018 © AB VOLVO PENTA...
  • Page 103 Pull out the filter. P0019390 Install the new filter (1). Install the rubber gasket (2). Screw on the filter cover (3). P0019391 47711089 09-2018 © AB VOLVO PENTA...
  • Page 104 Tightening torque: 20 (+5) Nm (14.8 +3.68 Ibf. ft.) P0019392 Reconnect the battery negative terminal. Start the engine. Check for leaks; check function. Delete any fault codes. P0019365 NOTICE! Care for equipment and the remaining AdBlue®/DEF. p0013225 47711089 09-2018 © AB VOLVO PENTA...

  • Page 105: Electrical System

    Always stop the engine and break the current using the main switches before working on the engine. IMPORTANT: Contact a Volvo Penta dealer for information if any arc welding will be performed on the application. Arc welding can cause damage to the engine and the electronics.

  • Page 106: Battery

    • Charge the battery regularly. A battery that is kept fully loaded has a maximum service life. The easiest way to check if a battery needs charging is to use a voltmeter. 47711089 09-2018 © AB VOLVO PENTA...
  • Page 107 1 Connect the + cable (red) to the + pole on the battery and tighten the nut. 2 Connect the – cable (black) to the – pole on the battery and tighten the nut. NOTICE! Hand in the old battery to a re-cycling station. 47711089 09-2018 © AB VOLVO PENTA...

  • Page 108: Storage

    It is of utmost importance that the conservation is performed correctly, therefore we have compiled a checklist covering the most important points. Before taking the engine out of service for long periods, Volvo Penta recommends that the engine is checked by a qualified workshop for possible need for overhaul or repair.
  • Page 109 2/3 diesel fuel. • Drain the conservation oil from the engine. • Bleed the fuel system. • Follow the other instructions on the previous page. * Conservation oils are sold by oil companies. 47711089 09-2018 © AB VOLVO PENTA...

  • Page 110: Technical Data

    Stroke 158 mm (6.22 inch) Displacement 12,78 dm (780 in Weight, wet (Engine) 1325 kg (2921 lb) Weight, wet (Power Pac) 1790 kg (3946 lb) Firing order 1-5-3-6-2-4 Compression ratio 18.1:1 Idling speed 600–900 47711089 09-2018 © AB VOLVO PENTA...

  • Page 111: Lubrication System

    1000 hours or 12 months VDS-4.5 VDS = Volvo Drain Specification Viscosity Select the viscosity according to the table. The temperature values refer to stable ambient temperatures. * SAE 5W/30 refers to synthetic or semi-synthetic oils. 47711089 09-2018 © AB VOLVO PENTA...

  • Page 112: Fuel System

    Sufficient fuel lubricity is essential to protect the fuel injection system against excessive wear. Restrictions for other diesel fuels Volvo Penta also approves the use of other diesel fuels as long as the here specified restrictions are followed. However Volvo Penta does not guarantee compliance with emission legislation or fulfillment of expected lifetime with these other diesel fuels.
  • Page 113 Volvo Penta also approves the use of fuel blends between these paraffinic fuels and diesel fuels that comply with the quality requirements. Service requirements •...

  • Page 114: Cooling System

    20 liters (5.28 US gal) Volume (engine with standard radiator and hoses) Radiator, standard 44 liters (11.6 US gal) Radiator, HD (Heavy Duty) 58 liters (15.3 US gal) Thermostat 1 pc Opening temperature 82°C (180°F) 47711089 09-2018 © AB VOLVO PENTA...

  • Page 115: Coolant, Mixing

    Follow the mixing recommendation on the product. The coolant should be mixed with distilled, deionized water. For Volvo Penta specified water requirements; refer to Water Quality, page 113. NOTICE! Always use “Ready Mixed” coolant if water quality cannot be determined or if it does not fulfill ASTM D4985.

  • Page 116: Inlet And Exhaust System

    2 pcs. series connected 12 V, max. 220 Ah Battery electrolyte specific gravity at +25 °C: fully charged battery 1.28 g/cm (1.24 g/cm battery recharged at 1.20 g/cm (1.20 g/cm * Note. Applies to batteries with tropical acid. 47711089 09-2018 © AB VOLVO PENTA...

  • Page 117: Identification Numbers

    B Engine Family C Power Category D Date of Manufacture (mm-yy) E Model Year F Generator (for GenSets and other applications) G Constant Speed (used in constant speed applications only) H Exhaust Emission Control System 47711089 09-2018 © AB VOLVO PENTA...
  • Page 118 Applied standards: EN 61000–6–1, EN 6100–6–2, EN 61000–6–3, EN 61000–6–4, EN 12895, EN-ISO 14982 and EN 13309. For engines equipped with the Volvo Penta Start/Stop System the responsibility for the functional safety of the system lies with the machine manufacturer performing the integration.

  • Page 119: Index

    Excessive strain on a product and components..16 Fault Tracing............. 60 Filling AdBlue®/DEF ..........94 Fuel Pre-filter, Change..........87 Fuel System............85, 110 Fuel system, bleeding..........88 Fuel, oils and coolant..........15 Identification Numbers..........115 Inlet and Exhaust System........94, 114 47711089 09-2018 © AB VOLVO PENTA...
  • Page 121 ‫من الممكن طلب دليل المشغل بلغة أخرى مجا ن ً ا عبر اإلنترنت لفترة تصل إلى 21 شهر ً ا من بعد‬ .‫التسليم‬ /http:// manual.volvopenta.com/coupon .Volvo Penta ‫إذا كان الوصول إلى اإلنترنت غير متاح، فالرجاء االتصال بوكيل‬ © 2018 AB VOLVO PENTA Volvo reserves the right to make changes...
  • Page 122 AB Volvo Penta SE-405 08 Göteborg, Sweden www.volvopenta.com...

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