Gold Medal Medallion Instruction Manual

Gold Medal Medallion Instruction Manual

52oz. popcorn machine

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Part No. 49000
Medallion
52oz. Popcorn Machine
Instruction Manual
10700 Medallion Drive, Cincinnati, Ohio 45241-4807 USA

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Summary of Contents for Gold Medal Medallion

  • Page 1 Part No. 49000 Medallion 52oz. Popcorn Machine Instruction Manual 10700 Medallion Drive, Cincinnati, Ohio 45241-4807 USA...
  • Page 2: Safety Precautions

    Read and understand operator’s manual and all other safety instructions before using this equipment. To order copies of the operator’s manual go to gmpopcorn.com or write to Gold Medal Products Co., 10700 Medallion Drive, Cincinnati, OH 45241 USA 1-(800)-543-0862 022_060215...
  • Page 3 Note: Improvements are always being made to Gold Medal’s equipment. This information may not be the latest available for your purposes. It is critical that you call Gold Medal’s Technical Service Department at 1-800-543-0862 for any questions about your machine operations, replacement parts, or any service questions.
  • Page 4: Installation Instructions

    Read and understand the operator’s manual and all other safety instructions before using this equipment. To order copies of the operator’s manual go to gmpopcorn.com or write to Gold Medal Products Co., 10700 Medallion Drive, Cincinnati, OH 45241 USA 1-(800)-543-0862.
  • Page 5 A certified electrician must follow the IMPORTANT instructions below for installation of the NEMA 14-50 Receptacle (Gold Medal Item No. 82920) provided with the unit. If the receptacle is wired incorrectly, the heat elements/kettle and other electrical components could be at 208 or 240 V potential instead of the needed 120 V, resulting in excessive temperatures in the heat elements (i.e.: kettle) and possible fire, and/or damage to electrical components.
  • Page 6: Before You Plug In Machine

    4. DO NOT use a grounded to un-grounded receptacle adapter (where applicable). 5. Install unit in a level position. CAUTION If the supply cord is damaged, it must be replaced by Gold Medal Products Co., its service agent or similarly qualified persons in order to avoid a hazard. 039_080614 Oil Dispense Installation This popcorn machine was adjusted, inspected, and tested before it left the factory.
  • Page 7 52 oz. Medallion OPERATING INSTRUCTIONS CONTROLS AND THEIR FUNCTIONS LIGHT SWITCH Turns on all the lights, interior and dome, on your popcorn machine. POPCORN CONDITIONER SWITCH Operates the blower in the corn storage area, keeps popcorn fresh and crisp. KETTLE HEAT SWITCH Operates the heating elements in the popping kettle.
  • Page 8 52 oz. Medallion POPPING CORN Popping Corn (Standard) 1. Turn on all Switches (except Flexi-Pop and Salt-Sweet if equipped.) 2. When popping with coconut oil, be sure the oil is liquid. Dispense oil into a measuring cup first (oil should be between 13 oz. to 17 oz.), and then use that oil for the first popping cycle.
  • Page 9 52 oz. Medallion Popping Corn (Sweet - If Equipped)* 1. Turn on all Switches (except Flexi-Pop if equipped.) 2. When popping with coconut oil, be sure the oil is liquid. Dispense oil into a measuring cup first (should be between 13 oz. to 17 oz.), and then use that oil for the first popping cycle.
  • Page 10: Care And Cleaning

    Stainless Cleaner (Item No. 2088). DO NOT use oven cleaners or abrasive materials as they will damage the kettle. 3. Mix 2 tablespoons (29.6 ml) of Gold Medal’s Heat’n Kleen (Item No. 2095) in 1 gallon (3.8 L) of water.
  • Page 11 (cloth may be SLIGHTLY dampened with soap and water, then wipe again with clean water to remove any remaining cleaner). 6. Clean glass panels with glass cleaner. Gold Medal Watchdog Glass Cleaner (Item No. 2588) is recommended.
  • Page 12: Filter Cleaning

    52 oz. Medallion Filter Cleaning The popper is equipped with an efficient and durable filtration system. The first mesh filter should be cleaned on a daily basis, and the two internal filters should be cleaned weekly to maintain maximum efficiency. Follow the steps below for proper filter cleaning: Step 1: Daily Filter Cleaning Clean first Mesh Filter daily.
  • Page 13 52 oz. Medallion Weekly Clean the Crisper/Blower Filter (if equipped) Follow the directions below each week to clean the crisper/blower filter. 1. Turn machine OFF, unplug unit and allow it to cool before attempting to clean. 2. Lift off the corn pan to view the blower assembly.
  • Page 14: Maintenance Instructions

    52 oz. Medallion THE FOLLOWING SECTIONS ARE FOR QUALIFIED SERVICE PERSONNEL ONLY MAINTENANCE INSTRUCTIONS DANGER Machine must be properly grounded to prevent electrical shock to personnel. Failure to do so could result in serious injury, or death. Make sure all machine switches are in the OFF position before plugging the equipment into the receptacle.
  • Page 15: Operation

    52 oz. Medallion ELECTRONIC TEMPERATURE CONTROL (Domestic) Operation The temperature control is factory set to stop the power to the kettle when the thermocouple reaches setpoint. This is also the ideal point to dump the popped corn out of the kettle. On the first start-up, this is the ideal time to load the corn and oil.
  • Page 16: Electronic Temperature Control (Export)

    52 oz. Medallion ELECTRONIC TEMPERATURE CONTROL (Export) Operation The temperature control is factory set to stop the power to the kettle when the thermocouple reaches setpoint. This is also the ideal point to dump the popped corn out of the kettle. On the first start-up, this is the ideal time to load the corn and oil.
  • Page 17: Troubleshooting

    52 oz. Medallion TROUBLESHOOTING LONG POPPING CYCLES If your pop cycle is longer than 4 minutes, it can be the result of several things: LOW VOLTAGE - If the machine is operated on low voltage, this could cause the kettle not to reach the proper operating temperature.
  • Page 18: Ordering Spare Parts

    Replacing Broken Glass If you accidentally break a panel of glass, it can be replaced very easily. Gold Medal Products Co. does not ship glass. It can be obtained from a local glass shop and always purchase tempered glass.
  • Page 19 52 oz. Medallion Where To Find Parts See Top – Motor Plate Assy. for parts breakdown See Cabinet Interior - Ceiling Components for See Dome parts breakdown Assembly section for parts breakdown See Kettle Assembly sections for parts breakdown See Cabinet...
  • Page 20 52 oz. Medallion Dome – LED Lighted Sign Assembly 2011 4, 5 Dome – Overall View 9, 10 Front View - Sign Interior Molded Plug shown (for Molded Receptacle, see Dome Interior section). Dome - Rear Interior View Part Number...
  • Page 21 52 oz. Medallion 1b.2 – 12 Volt 1b.3 – Power Supply 1b.1 – Molded Plug Power Supply Bracket Assembly 1b.4 – Dome Assembly, Complete 1b.7 – Sign 1b.6 – LED Sign 1b.5 – Clear Sign Brackets, 2 ea. Assembly Cover (Included with 67524) Figure 1b –...
  • Page 22: Cabinet Breakdown

    52 oz. Medallion Cabinet Breakdown 2.2 - Plexiglas Drop Panel 2.17 - Casters. Swivel, 2 ea. 2.19 - Wire Harness for Oil Pump 2.4 - Power Supply Cord / 10-4 Wire / 30 Amp Cord Cap Figure 2a – Cabinet & Base 2.18 - Casters,...
  • Page 23 52 oz. Medallion 2.7 – RH Cabinet Drawer Slide 2.6 – LH Cabinet Drawer Slide Figure 2c – Cabinet Drawer Slides 2.9 – RH Corn Bin Retainer Slide 2.8 – LH Corn Bin Retainer Slide 2.11 – Corn Bin Retainer & Slide 2.10 –...
  • Page 24 52 oz. Medallion 2.15 – Complete 2.16 – Complete Hardware Kit for Hardware Kit for LH Door RH Door Figure 2f – Door Hardware Kits Item Part Description Part No. Plexiglas Drop Panel 61126 Power Cord Assembly 82260 Plexiglas Doors (Doors DO NOT come predrilled for hardware)
  • Page 25 52 oz. Medallion Cabinet Interior – Corn Pan View 1, 1a, 1b 2, 3 Corner Post Interior View Data Plate See Blower Compartment section for element view. General image shown for parts reference only. Part Number Item Part Description (Non-Deep Well...
  • Page 26 52 oz. Medallion Blower Compartment – Element View 2011 13, 14, 6 2, 3, 4 24, 25, 26 20, 21 19, 4 General images shown for reference only. Part Number Item Part Description Countertop Series STRAIN RELIEF SR-31-2 41735 8-32 X 1/2 PH PAN W/SEMS...
  • Page 27 52 oz. Medallion Cabinet Interior – Ceiling Components 3.1 – Magnetic Catch 3.2 – Hanger Arm Assy. With Clean-In-Place Latch 3.8 – 5-Layer 3.3 – Gear Block Grease Filters (2) Assy. 3.9 – Oil Mist Filter 3.4 – Spur Gear 3.10 –...
  • Page 28 52 oz. Medallion Top - Motor Plate Assy. 4.1 – LED 4.2 – Wire Harness 4.3 – Motor Capacitor 4.4 – Transient Filter Replacement Motor Motor 4.1a – Power 4.5 – Kettle Supply Drive Motor 4.18 – Exhaust Blower 4.6 – Control...
  • Page 29 52 oz. Medallion 52 oz. High Top Kettle (2727HT, 2727HTX) – Agitator Assy. Reference next section for Flat Lid Kettles. 2127HT Complete Agitator Assembly (Includes Lids) 8 Apply Loctite 246 before installing. To install Nut Retainer: See Kettle Slightly bend tabs down.
  • Page 30 52 oz. Medallion 52 oz. High Top Kettle (2727HT, 2727HTX) – Agitator Assembly Parts List Reference specific High Top Kettle Model below. Part Number Item Part Description 2727HT 2727HTX CROSSBAR FASTENER 47977 47977 KETTLE LEAD ASSEMBLY 55299SS 55299SS 1/2 IN I.D. SPLIT COLLAR...
  • Page 31 52 oz. Medallion 52 oz. Flat Lid Kettle (2727EX) – Agitator Assembly Reference previous section for High Top Kettles. 2127EX Complete Agitator Assembly (Includes Lids) 6 Apply Loctite 246 before installing. See Kettle Bottom Assy. * Spacer increases Kettle Lead...
  • Page 32 52 oz. Medallion 52 oz. Flat Lid Kettle (2727EX) – Agitator Assembly – Parts List Part Number Item Part Description 2727EX CROSSBAR FASTENER 47977 KETTLE LEAD ASSY 55299SS 1/2 IN I.D. SPLIT COLLAR 69815 DUMP HANDLE PLASTIC 41139 THREADED BLOCK...
  • Page 33 52 oz. Medallion 52 oz. Kettle Bottom Assembly – Parts Breakdown Reference DOMESTIC Parts List or EXPORT Parts List for specific Kettle Model. Form a tab UP on flat of nut to retain nut position. Form tab DOWN. 52 oz. Element view shown General images shown for parts reference only.
  • Page 34 56120 56120 ELEMENT SHIM (only used as needed) 68787 68787 KETTLE GASKET 48958 48958 STUDLESS KETTLE 56118 56118 ELEMENT CLAMP (52 oz. Medallion) 68780 68780 HEX NUT 1/4-20 74133 74133 1/4-20 X 1.25 SET SCREW 69140 69140 NUT RETAINER 50190...
  • Page 35 52 oz. Medallion Wiring Diagram For wiring information, please reference the Wiring Diagram shipped with the popper. Model #2911E...
  • Page 36 All Poppers with NCC Electronic Temperature Control This bulletin describes popcorn machines equipped with an Electronic Temperature Control manufactured by NCC for Gold Medal Products. There are no mechanical thermostats used with this control. The mechanical thermostats are replaced by two Thermocouple Sensors, one for the High Limit and one for Temperature Control.
  • Page 37 Factory Set Point Jumper Settings Temperature Temperature Overshoot Model Salt F Sweet F Potentiometer Macho Pop/Pappy’s -20% 2102E Citation -20% 52 oz. Medallion -20% 32 Oz. Pop-O-Gold 2010 Astro Pop 36 oz. Cornado -20% 48 oz. Cornado -20% Table 1...
  • Page 38 SERVICE BULLETIN 0074 – NCC Electronic Temperature Control Appendix A Trouble Shooting for Service Personnel 1. If the kettle does not heat and there are no beeper sounds, look on the heat control to see if the green PWR LED is on. The PWR LED indicates there is power to the control board. If the LED is not on, check the Heat Switch and wiring.
  • Page 39 SERVICE BULLETIN 0074 – NCC Electronic Temperature Control Appendix A Notes: 1. Do not adjust the (4) painted potentiometers numbers R89, R36, R73 and R74 on the electronic heat control. If adjusted, the performance will be erratic and could result in an over temperature condition.
  • Page 40: Temperature Control Board

    SERVICE BULLETIN 0074 – NCC Electronic Temperature Control Appendix A Temperature Control Board Salt/Sweet Option - there are two jumpers with wires. The common TC-A is the Limit Thermocouple wire (white) is connected to a Input. + is Yellow Wire. bottom jumper pin.
  • Page 41: Warranty

    © 2023 – The text, descriptions, graphics, layout, and other material in this publication are the exclusive property of Gold Medal Products Co. and shall not be used, copied, reproduced, or published in any fashion, including website display, without its express written consent.

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