SICK deTec4 Core Ex II 3GD Operating Instructions Manual
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SICK deTec4 Core Ex II 3GD Operating Instructions Manual

Safety light curtain
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O P E R A T I N G I N S T R U C T I O N S
deTec4 Core Ex II 3GD
Safety light curtain

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Summary of Contents for SICK deTec4 Core Ex II 3GD

  • Page 1 O P E R A T I N G I N S T R U C T I O N S deTec4 Core Ex II 3GD Safety light curtain...
  • Page 2 Original document This document is an original document of SICK AG. O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD 8021796/12FD/2019-01-21 | SICK...

  • Page 3: Table Of Contents

    Mounting the upgrade bracket..........Affixing labels.................... 8021796/12FD/2019-01-21 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD Subject to change without notice...
  • Page 4 13.2 Ordering information deTec4 Core Ex II 3GD.......... Accessories..................64 O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD 8021796/12FD/2019-01-21 | SICK...
  • Page 5 List of figures..................74 List of tables..................75 8021796/12FD/2019-01-21 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD Subject to change without notice...

  • Page 6: About This Document

    • CAD data and dimensional drawings O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD 8021796/12FD/2019-01-21 | SICK Subject to change without notice...

  • Page 7: Symbols And Document Conventions

    The symbol indicates the receiver. 8021796/12FD/2019-01-21 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD Subject to change without notice...

  • Page 8: Safety Information

    Select a mounting position in which the front screen is not exposed to UV radia‐ tion. O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD 8021796/12FD/2019-01-21 | SICK...

  • Page 9: Intended Use

    8021796/12FD/2019-01-21 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD Subject to change without notice...
  • Page 10 50, and see "Regular cleaning", page O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD 8021796/12FD/2019-01-21 | SICK Subject to change without notice...

  • Page 11: Product Description

    Figure 1: Sender and receiver 8021796/12FD/2019-01-21 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD Subject to change without notice...

  • Page 12: Product Characteristics

    The sender and receiver LEDs indicate the operational status of the safety light curtain. O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD...
  • Page 13 ERR LED also denote faults. 8021796/12FD/2019-01-21 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD Subject to change without notice...

  • Page 14: Example Applications

    Figure 4: Hazardous point protection Figure 5: Access protection O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD 8021796/12FD/2019-01-21 | SICK Subject to change without notice...
  • Page 15 Figure 6: Hazardous area protection 8021796/12FD/2019-01-21 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD Subject to change without notice...

  • Page 16: Project Planning

    Overview This chapter contains important information about the design. O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD 8021796/12FD/2019-01-21 | SICK Subject to change without notice...

  • Page 17: Scanning Range And Protective Field Width

    8021796/12FD/2019-01-21 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD Subject to change without notice...
  • Page 18 The reach or approach speed is already included in the formula. O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD 8021796/12FD/2019-01-21 | SICK...
  • Page 19 8021796/12FD/2019-01-21 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD Subject to change without notice...

  • Page 20: Minimum Distance From Reflective Surfaces

    Make sure that no dispersive media (e.g., dust, fog, or smoke) are within the calcu‐ lated minimum distance from the protective field. O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD 8021796/12FD/2019-01-21 | SICK...

  • Page 21: Protection Against Interference From Systems In Close Proximity To Each Other

    8021796/12FD/2019-01-21 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD Subject to change without notice...

  • Page 22: Integrating The Equipment Into The Electrical Control

    O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD 8021796/12FD/2019-01-21 | SICK...
  • Page 23 Figure 14: No potential difference between load and protective device 8021796/12FD/2019-01-21 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD Subject to change without notice...

  • Page 24: Restart Interlock

    Before the machine can be restarted, the operator must reset the restart interlock. O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD...

  • Page 25: External Device Monitoring (Edm)

    OSSDs are switched off. 8021796/12FD/2019-01-21 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD Subject to change without notice...

  • Page 26: Connection Diagrams

    Notify the machine operators of the check and instruct them accordingly. ° O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD 8021796/12FD/2019-01-21 | SICK...

  • Page 27: Test Rod Check

    Do not use any test rods with a similar or the same diameter of other safety light curtains. 8021796/12FD/2019-01-21 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD Subject to change without notice...

  • Page 28: Test Rod Check: Step 1

    Figure 17: Test rod check: Step 1 O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD 8021796/12FD/2019-01-21 | SICK Subject to change without notice...

  • Page 29: Visual Check Of The Machine And The Protective Device

    8021796/12FD/2019-01-21 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD Subject to change without notice...

  • Page 30: Mounting

    "Scope of delivery", page 63 • O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD 8021796/12FD/2019-01-21 | SICK Subject to change without notice...

  • Page 31: Mounting

    The end with the cable connection must point in the same direction for the sender and receiver. 8021796/12FD/2019-01-21 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD Subject to change without notice...

  • Page 32: Sender And Receiver Must Not Be Installed Such That They Are Rotated 180° Relative

    ("). O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD 8021796/12FD/2019-01-21 | SICK...
  • Page 33 2,5 Nm - 6 Nm 3 Nm 8021796/12FD/2019-01-21 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD Subject to change without notice...

  • Page 34: Mounting The Quickfix Bracket

    The two mounting surfaces for the brackets of the sender or receiver must be parallel and lie on the same plane. O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD 8021796/12FD/2019-01-21 | SICK...
  • Page 35 A screw nut or threaded hole is required on the machine or profile frame ($). 8021796/12FD/2019-01-21 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD Subject to change without notice...

  • Page 36: Mounting The Flexfix Bracket

    O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD 8021796/12FD/2019-01-21 | SICK...
  • Page 37 8021796/12FD/2019-01-21 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD Subject to change without notice...
  • Page 38 "Alignment of the sender and receiver", page 45 • O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD 8021796/12FD/2019-01-21 | SICK Subject to change without notice...

  • Page 39: Mounting The Upgrade Bracket

    8021796/12FD/2019-01-21 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD Subject to change without notice...

  • Page 40: Affixing Labels

    The labels must not be concealed from view, even when additional objects or equipment are installed. O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD 8021796/12FD/2019-01-21 | SICK...

  • Page 41: Electrical Installation

    Mounting has been completed correctly. • 8021796/12FD/2019-01-21 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD Subject to change without notice...

  • Page 42: System Connection (M12, 5-Pin)

    System connection (M12, 5-pin) Figure 27: System connection (male connector, M12, 5-pin) O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD 8021796/12FD/2019-01-21 | SICK...
  • Page 43 "Integrating the equipment into the electrical control", page 22 • 8021796/12FD/2019-01-21 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD Subject to change without notice...

  • Page 44: Commissioning

    "Minimum distance from reflective surfaces", page 20 • O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD 8021796/12FD/2019-01-21 | SICK Subject to change without notice...

  • Page 45: Overview

    "Diagnostic LEDs", page 53 • 8021796/12FD/2019-01-21 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD Subject to change without notice...

  • Page 46: Aligning The Sender And Receiver

    "Mounting", page 30 • "Accessories", page 64 O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD 8021796/12FD/2019-01-21 | SICK Subject to change without notice...

  • Page 47: Alignment With The Quickfix Bracket

    8021796/12FD/2019-01-21 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD Subject to change without notice...

  • Page 48: Indication Of The Alignment Quality

    Remove all objects from the protective field to allow the alignment quality to be assessed. O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD 8021796/12FD/2019-01-21 | SICK...

  • Page 49: Check During Commissioning And Modifications

    8021796/12FD/2019-01-21 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD Subject to change without notice...

  • Page 50: Operation

    Carry out the checks according to the instructions from the manufacturer of the machine and from the operating entity. O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD 8021796/12FD/2019-01-21 | SICK...

  • Page 51: Maintenance

    Observe the information concerning test rod testing. 8021796/12FD/2019-01-21 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD Subject to change without notice...

  • Page 52: Regular Thorough Check

    Carry out the checks according to the instructions from the manufacturer of the machine and from the operating entity. O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD 8021796/12FD/2019-01-21 | SICK...

  • Page 53: Troubleshooting

    Position of LEDs: see "Sender indicators", page 8021796/12FD/2019-01-21 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD Subject to change without notice...

  • Page 54: Fault Indication On The Sender

    "Ordering information", page O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD 8021796/12FD/2019-01-21 | SICK Subject to change without notice...
  • Page 55 LED off. Ö LED flashes. O LED illuminates. 8021796/12FD/2019-01-21 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD Subject to change without notice...

  • Page 56: Decommissioning

    We will be glad to help you dispose of these devices on request. O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD...

  • Page 57: Technical Data

    UV radiation, temperature range. 8021796/12FD/2019-01-21 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD Subject to change without notice...

  • Page 58: Technical Data For Sender

    Vibration resistance 5 g, 10 Hz … 55 Hz (IEC 60068-2-6) O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD 8021796/12FD/2019-01-21 | SICK...

  • Page 59: Response Time

    1650 2.04 1.25 4.08 2.50 8021796/12FD/2019-01-21 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD Subject to change without notice...

  • Page 60: Length Of Cable

    1380 1390 1650 1510 1520 O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD 8021796/12FD/2019-01-21 | SICK Subject to change without notice...

  • Page 61: Dimensional Drawings

    1362 1500 1512 1650 1662 8021796/12FD/2019-01-21 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD Subject to change without notice...
  • Page 62 IEC 61496-1 standard is detected over the entire length of the housing. The limits of the protective field are identical to ends of the housing. O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD 8021796/12FD/2019-01-21 | SICK...

  • Page 63: Ordering Information

    2100 1220351 C4C-SX21030A10000 1220364 C4C-EX21030A10000 8021796/12FD/2019-01-21 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD Subject to change without notice...

  • Page 64: Accessories

    40,2 Figure 31: Dimensional drawing of the QuickFix bracket (2066048) O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD 8021796/12FD/2019-01-21 | SICK...

  • Page 65: Mounting Accessories

    Ambient operating temperature: Down to −30° C with fixed installation. 8021796/12FD/2019-01-21 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD Subject to change without notice...

  • Page 66: Alignment Aid

    Ambient operating temperature: Down to –30 °C with fixed installation O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD 8021796/12FD/2019-01-21 | SICK...

  • Page 67: Deflector Mirrors

    8021796/12FD/2019-01-21 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD Subject to change without notice...

  • Page 68: Ordering Information, Deflector Mirror Pns75

    PNS125-034 1019425 O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD 8021796/12FD/2019-01-21 | SICK Subject to change without notice...

  • Page 69: Mirror Columns

    2420 mm 2400 mm PU3H24-00000000 2045646 8021796/12FD/2019-01-21 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD Subject to change without notice...

  • Page 70: Cleaning Agent

    2022602 Test rod holder 2052249 O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD 8021796/12FD/2019-01-21 | SICK Subject to change without notice...

  • Page 71: Annex

    (part number: see the type label entry in the “Ident. no.” field). 8021796/12FD/2019-01-21 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD Subject to change without notice...

  • Page 72: Note On Specified Standards

    GB/T 16855.1 ISO 13855 GB/T 19876 O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD 8021796/12FD/2019-01-21 | SICK Subject to change without notice...

  • Page 73: Checklist For Initial Commissioning And Commissioning

    8021796/12FD/2019-01-21 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD Subject to change without notice...

  • Page 74: List Of Figures

    33. Example of use of deflector mirrors................67 34. Recommended distance when using deflector mirrors........... 68 O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD 8021796/12FD/2019-01-21 | SICK...

  • Page 75: List Of Tables

    33. Note on specified standards..................72 8021796/12FD/2019-01-21 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD Subject to change without notice...
  • Page 76 Phone +36 1 371 2680 Phone +386 591 78849 E-Mail ertekesites@sick.hu E-Mail office@sick.si India South Africa Phone +91-22-6119 8900 Phone +27 (0)11 472 3733 Further locations at www.sick.com E-Mail info@sick-india.com E-Mail info@sickautomation.co.za SICK AG | Waldkirch | Germany | www.sick.com...

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