SICK deTec4 Core HG Operating Instructions Manual
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SICK deTec4 Core HG Operating Instructions Manual

Safety light curtain
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O P E R A T I N G I N S T R U C T I O N S
deTec4 Core HG
Safety light curtain

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Summary of Contents for SICK deTec4 Core HG

  • Page 1 O P E R A T I N G I N S T R U C T I O N S deTec4 Core HG Safety light curtain...
  • Page 2 Original document This document is an original document of SICK AG. O P E R A T I N G I N S T R U C T I O N S | deTec4 Core HG 8021773/1GWF/2022-11-11 | SICK Subject to change without notice...

  • Page 3: Table Of Contents

    Visual check of the machine and the protective device..Mounting..................... 30 Unpacking....................Installation....................8021773/1GWF/2022-11-11 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Core HG Subject to change without notice...
  • Page 4 12.5 Table of weights..................12.6 Dimensional drawings................O P E R A T I N G I N S T R U C T I O N S | deTec4 Core HG 8021773/1GWF/2022-11-11 | SICK Subject to change without notice...
  • Page 5 List of figures..................79 List of tables..................80 8021773/1GWF/2022-11-11 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Core HG Subject to change without notice...

  • Page 6: About This Document

    Data sheets and application examples • CAD data and dimensional drawings O P E R A T I N G I N S T R U C T I O N S | deTec4 Core HG 8021773/1GWF/2022-11-11 | SICK Subject to change without notice...

  • Page 7: Symbols And Document Conventions

    The symbol indicates the sender. The symbol indicates the receiver. 8021773/1GWF/2022-11-11 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Core HG Subject to change without notice...

  • Page 8: Safety Information

    SICK AG shall not accept any responsibility or liability for any resulting damage and consequential damage. O P E R A T I N G I N S T R U C T I O N S | deTec4 Core HG 8021773/1GWF/2022-11-11 | SICK...

  • Page 9: Inappropriate Use

    For maintenance, you must be able to assess if the machine is operating safely. 8021773/1GWF/2022-11-11 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Core HG Subject to change without notice...

  • Page 10: Product Description

    The safety light curtain has a resolution of 30 mm. This resolution provides hand protection. O P E R A T I N G I N S T R U C T I O N S | deTec4 Core HG 8021773/1GWF/2022-11-11 | SICK...

  • Page 11: Product Characteristics

    When switched on, the safety light curtain automatically calibrates to the protective field width. 8021773/1GWF/2022-11-11 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Core HG Subject to change without notice...

  • Page 12: Alignment Aid

    Figure 4: Receiver displays 6 LEDs on the receiver indicate the operational status: O P E R A T I N G I N S T R U C T I O N S | deTec4 Core HG 8021773/1GWF/2022-11-11 | SICK...

  • Page 13: Example Applications

    Figure 5: Hazardous point protection Figure 6: Access protection 8021773/1GWF/2022-11-11 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Core HG Subject to change without notice...
  • Page 14 PRODUCT DESCRIPTION Figure 7: Hazardous area protection O P E R A T I N G I N S T R U C T I O N S | deTec4 Core HG 8021773/1GWF/2022-11-11 | SICK Subject to change without notice...

  • Page 15: Project Planning

    8021773/1GWF/2022-11-11 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Core HG Subject to change without notice...

  • Page 16: Scanning Range And Protective Field Width

    "Deflector mirrors", page 72 • "Weld spark guard", page 69 O P E R A T I N G I N S T R U C T I O N S | deTec4 Core HG 8021773/1GWF/2022-11-11 | SICK Subject to change without notice...

  • Page 17: Minimum Distance From The Hazardous Point

    S = (K × T) + 8 × (d – 14 mm) 8021773/1GWF/2022-11-11 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Core HG Subject to change without notice...
  • Page 18 S = 1,600 mm/s × 0.32 s + 8 × (14 mm – 14 mm) = 512 mm O P E R A T I N G I N S T R U C T I O N S | deTec4 Core HG 8021773/1GWF/2022-11-11 | SICK...

  • Page 19: Minimum Distance To Reflective Surfaces

    Figure 10: Minimum distance from reflective surfaces 8021773/1GWF/2022-11-11 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Core HG Subject to change without notice...
  • Page 20 Further topics • "Weld spark guard", page 69 O P E R A T I N G I N S T R U C T I O N S | deTec4 Core HG 8021773/1GWF/2022-11-11 | SICK Subject to change without notice...

  • Page 21: Protection Against Interference From Systems In Close Proximity To Each Other

    Figure 13: Trouble-free operation due to reversed direction of transmission of system  1 and system  8021773/1GWF/2022-11-11 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Core HG Subject to change without notice...

  • Page 22: Integration In Electrical Control

    Figure 14: Dual-channel and isolated connection of OSSD1 and OSSD2 O P E R A T I N G I N S T R U C T I O N S | deTec4 Core HG 8021773/1GWF/2022-11-11 | SICK Subject to change without notice...
  • Page 23 (SELV/PELV). Suitable power supply units are available as accessories from SICK. 8021773/1GWF/2022-11-11 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Core HG Subject to change without notice...

  • Page 24: Restart Interlock

    • Positively guided contactors are used for shutting down the machine. O P E R A T I N G I N S T R U C T I O N S | deTec4 Core HG 8021773/1GWF/2022-11-11 | SICK Subject to change without notice...

  • Page 25: Connection Diagrams

    8021773/1GWF/2022-11-11 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Core HG Subject to change without notice...

  • Page 26: Test Rod Check

    The test is carried out with an opaque test rod whose diameter corresponds to the resolution of the safety light curtain. O P E R A T I N G I N S T R U C T I O N S | deTec4 Core HG 8021773/1GWF/2022-11-11 | SICK...
  • Page 27 The OSSD LED must not illuminate green. 8021773/1GWF/2022-11-11 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Core HG Subject to change without notice...
  • Page 28 The OSSD LED must not illuminate green. O P E R A T I N G I N S T R U C T I O N S | deTec4 Core HG 8021773/1GWF/2022-11-11 | SICK...

  • Page 29: Visual Check Of The Machine And The Protective Device

    8021773/1GWF/2022-11-11 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Core HG Subject to change without notice...

  • Page 30: Mounting

    The end with the cable connection must point in the same direction for the sender and receiver. O P E R A T I N G I N S T R U C T I O N S | deTec4 Core HG 8021773/1GWF/2022-11-11 | SICK...
  • Page 31 8021773/1GWF/2022-11-11 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Core HG Subject to change without notice...
  • Page 32 2,5 Nm - 6 Nm 3,5 Nm O P E R A T I N G I N S T R U C T I O N S | deTec4 Core HG 8021773/1GWF/2022-11-11 | SICK Subject to change without notice...

  • Page 33: Mounting The Quickfix Bracket

    2 QuickFix brackets are used to mount the sender and receiver. 8021773/1GWF/2022-11-11 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Core HG Subject to change without notice...
  • Page 34 A screw nut or threaded hole is required on the machine or profile frame (4). Tightening torque: 5 Nm … 6 Nm O P E R A T I N G I N S T R U C T I O N S | deTec4 Core HG 8021773/1GWF/2022-11-11 | SICK Subject to change without notice...

  • Page 35: Mounting The Flexfix Bracket

    8021773/1GWF/2022-11-11 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Core HG Subject to change without notice...
  • Page 36 Use an M5 screw to secure the position of the sender and receiver in the FlexFix bracket. (3) Torque: 2.5 Nm to 3 Nm O P E R A T I N G I N S T R U C T I O N S | deTec4 Core HG 8021773/1GWF/2022-11-11 | SICK Subject to change without notice...
  • Page 37 8021773/1GWF/2022-11-11 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Core HG Subject to change without notice...

  • Page 38: Mounting The Compact Flexfix Bracket

    This can be avoided by taking the following measure: Use countersunk screws without washer. O P E R A T I N G I N S T R U C T I O N S | deTec4 Core HG 8021773/1GWF/2022-11-11 | SICK...
  • Page 39 Tighten the screws. 8021773/1GWF/2022-11-11 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Core HG Subject to change without notice...

  • Page 40: Mounting The Flat Mount Bracket

    A clicking sound can be heard when the bracket is firmly seated on the end cap of the device. O P E R A T I N G I N S T R U C T I O N S | deTec4 Core HG 8021773/1GWF/2022-11-11 | SICK...

  • Page 41: Mounting The Swivel Mount Bracket

    Slide the swivel mount adapter onto the end cap of the device. (1) 8021773/1GWF/2022-11-11 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Core HG Subject to change without notice...
  • Page 42 Using an M5 screw, mount the swivel mount bracket to a machine or profile frame through the mounting hole. (4) O P E R A T I N G I N S T R U C T I O N S | deTec4 Core HG 8021773/1GWF/2022-11-11 | SICK...
  • Page 43 The device is firmly mounted in the bracket. 8021773/1GWF/2022-11-11 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Core HG Subject to change without notice...

  • Page 44: Mounting The Upgrade Bracket

    Additional information for mounting a safety light curtain with a replacement bracket can be found in the mounting instructions for the replacement bracket. O P E R A T I N G I N S T R U C T I O N S | deTec4 Core HG 8021773/1GWF/2022-11-11 | SICK...

  • Page 45: Electrical Installation

    • Mounting has been correctly executed. 8021773/1GWF/2022-11-11 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Core HG Subject to change without notice...

  • Page 46: System Connection (M12, 5-Pin)

    System connection (M12, 5-pin) Figure 29: System connection (male connector, M12, 5-pin) O P E R A T I N G I N S T R U C T I O N S | deTec4 Core HG 8021773/1GWF/2022-11-11 | SICK...

  • Page 47: System Connection Via Connection Cable (M12, 5-Pin To 8-Pin)

    C4000 safety light curtain with a deTec4 Core HG, without having to route new cables. 8021773/1GWF/2022-11-11 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Core HG Subject to change without notice...

  • Page 48: Commissioning

    Make sure that the outputs of the safety light curtain do not affect the machine during the alignment process. O P E R A T I N G I N S T R U C T I O N S | deTec4 Core HG 8021773/1GWF/2022-11-11 | SICK...

  • Page 49: Aligning The Sender And Receiver

    AR60 optional laser alignment aid. 8021773/1GWF/2022-11-11 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Core HG Subject to change without notice...

  • Page 50: Alignment With The Quickfix Bracket

    • Shift vertically • Rotate (± 15°) O P E R A T I N G I N S T R U C T I O N S | deTec4 Core HG 8021773/1GWF/2022-11-11 | SICK Subject to change without notice...

  • Page 51: Alignment With The Compact Flexfix Bracket

    • Shift vertically • Rotation (± 15°) 8021773/1GWF/2022-11-11 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Core HG Subject to change without notice...

  • Page 52: Alignment With The Swivel Mount Bracket

    +/-270° Figure 33: Swivel mount bracket: Rotate O P E R A T I N G I N S T R U C T I O N S | deTec4 Core HG 8021773/1GWF/2022-11-11 | SICK Subject to change without notice...

  • Page 53: Indication Of The Alignment Quality

    Carry out the checks specified in the test plan of the manufacturer of the machine and the operating entity. 8021773/1GWF/2022-11-11 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Core HG Subject to change without notice...

  • Page 54: Operation

    Carry out the checks specified in the test plan of the manufacturer of the machine and the operating entity. O P E R A T I N G I N S T R U C T I O N S | deTec4 Core HG 8021773/1GWF/2022-11-11 | SICK...

  • Page 55: Maintenance

    The outputs of the device do not affect the machine during cleaning. 8021773/1GWF/2022-11-11 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Core HG Subject to change without notice...

  • Page 56: Regular Thorough Check

    Carry out the checks specified in the test plan of the manufacturer of the machine and the operating entity. O P E R A T I N G I N S T R U C T I O N S | deTec4 Core HG 8021773/1GWF/2022-11-11 | SICK...

  • Page 57: Troubleshooting

    "Ordering informa‐ tion", page 8021773/1GWF/2022-11-11 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Core HG Subject to change without notice...
  • Page 58 LED off. Ö LED flashes. O LED illuminates. O P E R A T I N G I N S T R U C T I O N S | deTec4 Core HG 8021773/1GWF/2022-11-11 | SICK...

  • Page 59: Decommissioning

    SICK will be glad to help you dispose of these devices on request. 8021773/1GWF/2022-11-11 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Core HG Subject to change without notice...

  • Page 60: Technical Data

    Front screen material Chemically prestressed float glass O P E R A T I N G I N S T R U C T I O N S | deTec4 Core HG 8021773/1GWF/2022-11-11 | SICK Subject to change without notice...
  • Page 61 Length of cable 150 mm Cable diameter 4.3 mm Cable material 8021773/1GWF/2022-11-11 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Core HG Subject to change without notice...

  • Page 62: Response Time

    0.96 2.64 1.92 1.44 1.01 2.88 2.02 O P E R A T I N G I N S T R U C T I O N S | deTec4 Core HG 8021773/1GWF/2022-11-11 | SICK Subject to change without notice...

  • Page 63: Length Of Cable

    1790 1800 2100 1920 1930 Tolerance: ± 50 g. 8021773/1GWF/2022-11-11 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Core HG Subject to change without notice...

  • Page 64: Dimensional Drawings

    IEC 61496-1 is recognized over the entire length of the housing. The limits of the protective field are identical to ends of the housing. O P E R A T I N G I N S T R U C T I O N S | deTec4 Core HG 8021773/1GWF/2022-11-11 | SICK...

  • Page 65: Ordering Information

    1221097 C4C-EG19530A10000 2100 1221104 C4C-SG21030A10000 1221105 C4C-EG21030A10000 8021773/1GWF/2022-11-11 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Core HG Subject to change without notice...

  • Page 66: Accessories

    FlexFix bracket when using the wells provided) O P E R A T I N G I N S T R U C T I O N S | deTec4 Core HG 8021773/1GWF/2022-11-11 | SICK Subject to change without notice...
  • Page 67 Figure 36: Dimensional drawing of the FlexFix bracket 8021773/1GWF/2022-11-11 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Core HG Subject to change without notice...
  • Page 68 Flat mount bracket Figure 38: Dimensional drawing of the flat mount bracket O P E R A T I N G I N S T R U C T I O N S | deTec4 Core HG 8021773/1GWF/2022-11-11 | SICK...

  • Page 69: Mounting Accessories

    (see table 25). 8021773/1GWF/2022-11-11 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Core HG Subject to change without notice...
  • Page 70 Press against the weld spark guard Cut off excess ends O P E R A T I N G I N S T R U C T I O N S | deTec4 Core HG 8021773/1GWF/2022-11-11 | SICK Subject to change without notice...

  • Page 71: Connectors

    Ambient operating temperature: Down to –30 °C with fixed installation 8021773/1GWF/2022-11-11 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Core HG Subject to change without notice...

  • Page 72: Alignment Aid

    Mounting To mount the deflector mirrors, use the included swivel mount brackets. O P E R A T I N G I N S T R U C T I O N S | deTec4 Core HG 8021773/1GWF/2022-11-11 | SICK...

  • Page 73: Change In Scanning Range Using Deflector Mirrors

    1050 PNS125-109 1019430 1240 1200 PNS125-124 1019431 8021773/1GWF/2022-11-11 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Core HG Subject to change without notice...

  • Page 74: Mirror Columns

    Anti-static plastic cleaner 5600006 Lens cloth 4003353 O P E R A T I N G I N S T R U C T I O N S | deTec4 Core HG 8021773/1GWF/2022-11-11 | SICK Subject to change without notice...

  • Page 75: Test Rods

    Test rod 30 mm 2022602 Test rod holder 2052249 8021773/1GWF/2022-11-11 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Core HG Subject to change without notice...

  • Page 76: Annex

    IEC 61496-3 GB 19436.3 IEC 61508 GB/T 20438 O P E R A T I N G I N S T R U C T I O N S | deTec4 Core HG 8021773/1GWF/2022-11-11 | SICK Subject to change without notice...
  • Page 77 ISO 13849-1 GB/T 16855.1 ISO 13855 GB/T 19876 8021773/1GWF/2022-11-11 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Core HG Subject to change without notice...

  • Page 78: Checklist For Initial Commissioning And Commissioning

    O P E R A T I N G I N S T R U C T I O N S | deTec4 Core HG 8021773/1GWF/2022-11-11 | SICK...

  • Page 79: List Of Figures

    42. Example of use of deflector mirrors................72 8021773/1GWF/2022-11-11 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Core HG Subject to change without notice...

  • Page 80: List Of Tables

    39. Ordering information, test rods..................75 40. Note on standards...................... 76 O P E R A T I N G I N S T R U C T I O N S | deTec4 Core HG 8021773/1GWF/2022-11-11 | SICK Subject to change without notice...
  • Page 81 LIST OF TABLES 8021773/1GWF/2022-11-11 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Core HG Subject to change without notice...
  • Page 82 LIST OF TABLES O P E R A T I N G I N S T R U C T I O N S | deTec4 Core HG 8021773/1GWF/2022-11-11 | SICK Subject to change without notice...
  • Page 83 LIST OF TABLES 8021773/1GWF/2022-11-11 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Core HG Subject to change without notice...
  • Page 84 Phone +7 495 283 09 90 E-Mail info@sick.com E-Mail office@sick.com.gr E-Mail info@sick.ru Vietnam Hong Kong Singapore Phone +65 6744 3732 Phone +852 2153 6300 Phone +65 6744 3732 E-Mail sales.gsg@sick.com E-Mail ghk@sick.com.hk E-Mail sales.gsg@sick.com Detailed addresses and further locations at www.sick.com SICK AG  |  Waldkirch  |  Germany  |  www.sick.com...

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