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重诺力行 物动随心
FE4P16-35N-SMS-001
1
WARNING
Do not use the forklift before reading and understanding the operating
instructions as well as the warning decals on the truck.
Keep for future reference.
Service & Maintenance Manual
FE3P16-35 N Battery counterbalanced forklift truck
NOBLELIFT INTELLIGENT EQUIPMENT CO.,LTD.
诺力智能装备股份有限公司
地址: 浙江省长兴县太湖街道长州路 528 号
咨询热线: 4001-603611 售后热线：4008-836115 传真: 0572-6212851 邮箱: info@noblelift.com
物料搬运·系统集成
www.noblelift.cn
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Table of Contents
Related Manuals for Noblelift FE3P16-35 N
Summary of Contents for Noblelift FE3P16-35 N
- Page 1 Do not use the forklift before reading and understanding the operating instructions as well as the warning decals on the truck. Keep for future reference. Service & Maintenance Manual FE3P16-35 N Battery counterbalanced forklift truck NOBLELIFT INTELLIGENT EQUIPMENT CO.,LTD. 诺力智能装备股份有限公司 地址: 浙江省长兴县太湖街道长州路 528 号...
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Page 2: Table Of Contents
Schematic…………………………………………………………………………………………………………………………………….47 Main functions and settings..………………………………………………………………………………………………………47 Electrical System Maintenance…………………………………………………………………………………………………..48 Integrateded meter………………………………………………………………………………………………………………………48 Failure Analysis…………………………………………………………………………………………………………………………..49 4.2Electric Control Assembly (Curtis)………………………………………………………………………………………….54 Schematic diagram of the electrical system………………………………………………………………………………..55 Main functions and settings……………………………………………………………………………………………………….55 诺力智能装备股份有限公司 地址: 浙江省长兴县太湖街道长州路 528 号 咨询热线: 4001-603611 售后热线：4008-836115 传真: 0572-6212851 邮箱: info@noblelift.com 物料搬运·系统集成 www.noblelift.cn... - Page 3 重诺力行 物动随心 Maintenance of electrical systems.…………………………………………………………………………………………….56 Integrated meter……………………………………………………………………………………………………………………..…57 Failure Analysis.………………………………………………………………………………………………………………………..…57 Failure case analysis and solution…………………………………………………………………………………………..…..63 Key position torque diagram…………………………………………………………………………………………………………68 诺力智能装备股份有限公司 地址: 浙江省长兴县太湖街道长州路 528 号 咨询热线: 4001-603611 售后热线：4008-836115 传真: 0572-6212851 邮箱: info@noblelift.com 物料搬运·系统集成 www.noblelift.cn...
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Page 4: Safety
Do not stand directly under the fork or fork. Use the stop to block the equipment and the fork frame during maintenance. The repair tools are placed in order, checked regularly, and used correctly. 诺力智能装备股份有限公司 地址: 浙江省长兴县太湖街道长州路 528 号 咨询热线: 4001-603611 售后热线：4008-836115 传真: 0572-6212851 邮箱: info@noblelift.com 物料搬运·系统集成 www.noblelift.cn... - Page 5 Right brake Hub connecting assembly bolt Spring washer 14 Half connecting bolt Brake bolt Half shaft seal washer Brake bolt Rim nut seal SD100*140*12 诺力智能装备股份有限公司 地址: 浙江省长兴县太湖街道长州路 528 号 咨询热线: 4001-603611 售后热线：4008-836115 传真: 0572-6212851 邮箱: info@noblelift.com 物料搬运·系统集成 www.noblelift.cn...
- Page 6 The tightening torque of the semi-axle mounting bolt is 96~111NM. The tightening torque of the wheel nut is 470~550NM. The tightening torque of the bottom plate mounting bolt is 210~230NM. 诺力智能装备股份有限公司 地址: 浙江省长兴县太湖街道长州路 528 号 咨询热线: 4001-603611 售后热线：4008-836115 传真: 0572-6212851 邮箱: info@noblelift.com 物料搬运·系统集成 www.noblelift.cn...
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Page 7: Steering System
The pressure oil from the hydraulic steering gear moves the piston rod to the left and right through the steering cylinder to realize the steering. Steering bridge structure diagram see drawing 诺力智能装备股份有限公司 地址: 浙江省长兴县太湖街道长州路 528 号 咨询热线: 4001-603611 售后热线：4008-836115 传真: 0572-6212851 邮箱: info@noblelift.com 物料搬运·系统集成 www.noblelift.cn... - Page 8 Bolt M16*45-8.8 Dowel pin 8*20 Nut GB6170-M10 Washer 16 Circlip Washer GB97.1-10 Linking pin Y seal ring Bushing Bearing GE1515ES Grease nipple Nut GB6170-M10 Right knuckle assembly 诺力智能装备股份有限公司 地址: 浙江省长兴县太湖街道长州路 528 号 咨询热线: 4001-603611 售后热线：4008-836115 传真: 0572-6212851 邮箱: info@noblelift.com 物料搬运·系统集成 www.noblelift.cn...
- Page 9 重诺力行 物动随心 Name Piston rod assembly 1 Cylinder cover Dust ring DH40 U ring UN40 O ring 53*3.55 O ring 50*3.55 Support ring Cylinder assembly Bearing 20-35N 诺力智能装备股份有限公司 地址: 浙江省长兴县太湖街道长州路 528 号 咨询热线: 4001-603611 售后热线：4008-836115 传真: 0572-6212851 邮箱: info@noblelift.com 物料搬运·系统集成 www.noblelift.cn...
- Page 10 Nut M12 Right knuckle assembly Name Piston assembly Cylinder cover Dust ring DH40 U ring UN40 O ring 53*3.55 O ring 50*3.55 Support ring Cylinder assembly Bearing 诺力智能装备股份有限公司 地址: 浙江省长兴县太湖街道长州路 528 号 咨询热线: 4001-603611 售后热线：4008-836115 传真: 0572-6212851 邮箱: info@noblelift.com 物料搬运·系统集成 www.noblelift.cn...
- Page 11 Refuel Noise Suction tube or oil filter plugged Clear or replace Steering cylinder guide sleeve seal is damaged or Leakage Replace pipe or joint is damaged 诺力智能装备股份有限公司 地址: 浙江省长兴县太湖街道长州路 528 号 咨询热线: 4001-603611 售后热线：4008-836115 传真: 0572-6212851 邮箱: info@noblelift.com 物料搬运·系统集成 www.noblelift.cn...
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Page 12: Hydraulic System
The hydraulic system consists of a main oil pump, a multi-way valve, a lift cylinder, a tilt cylinder and an oil circuit, and the main oil pump is directly driven by the oil pump motor. 诺力智能装备股份有限公司 地址: 浙江省长兴县太湖街道长州路 528 号 咨询热线: 4001-603611 售后热线：4008-836115 传真: 0572-6212851 邮箱: info@noblelift.com 物料搬运·系统集成 www.noblelift.cn... -
Page 13: Main Oil Pump
The pressure of the main safety valve has been adjusted before leaving the factory, and the user is not allowed to adjust it at will. No priority With Priority 诺力智能装备股份有限公司 地址: 浙江省长兴县太湖街道长州路 528 号 咨询热线: 4001-603611 售后热线：4008-836115 传真: 0572-6212851 邮箱: info@noblelift.com 物料搬运·系统集成 www.noblelift.cn... -
Page 14: Priority Valve
When the pressure is high, turn to the left, and when the pressure is low, turn to the right. d) Tighten after adjustment 诺力智能装备股份有限公司 地址: 浙江省长兴县太湖街道长州路 528 号 咨询热线: 4001-603611 售后热线：4008-836115 传真: 0572-6212851 邮箱: info@noblelift.com 物料搬运·系统集成 www.noblelift.cn... -
Page 15: Shutoff Valve
1) Govern valve connector 2) Spring 3) Seals 4) collar 5) Threshold 6) spool 7) Valve sleeve 8) Steel ball 9) One-way valve spring 10) valve body 诺力智能装备股份有限公司 地址: 浙江省长兴县太湖街道长州路 528 号 咨询热线: 4001-603611 售后热线：4008-836115 传真: 0572-6212851 邮箱: info@noblelift.com 物料搬运·系统集成 www.noblelift.cn... -
Page 16: Govern Valve
Tilting cylinder(TL)Φ63xΦ For 6.5m mask 30x45(3/3) Grease mouth Z1/8 Earring Bearing GE30ES Circlip 47 Nut M14 Washer 14 Bolt M14x55 Piston body assembly Yx seal ring D63x60x6 诺力智能装备股份有限公司 地址: 浙江省长兴县太湖街道长州路 528 号 咨询热线: 4001-603611 售后热线：4008-836115 传真: 0572-6212851 邮箱: info@noblelift.com 物料搬运·系统集成 www.noblelift.cn... - Page 17 Bearing GE30ES Circlip 47 Nut M14 Washer 14 Bolt M14x55 Piston body assembly Yx seal ring D63x60x6 Support ring D63x20x2.5 Dust cover 52x30x8/9 Circlip52 Circlip Catch 48x30x3 诺力智能装备股份有限公司 地址: 浙江省长兴县太湖街道长州路 528 号 咨询热线: 4001-603611 售后热线：4008-836115 传真: 0572-6212851 邮箱: info@noblelift.com 物料搬运·系统集成 www.noblelift.cn...
- Page 18 Support ring D80*75*20 Dust cover 35*47*7 Circlip52 Circlip Catch 48x30x3 U seal ring 35x45x10 Guide sleeve O seal ring 83x3.1 Bearing 3530 Cylinder barrel assembly Seal kits3038 诺力智能装备股份有限公司 地址: 浙江省长兴县太湖街道长州路 528 号 咨询热线: 4001-603611 售后热线：4008-836115 传真: 0572-6212851 邮箱: info@noblelift.com 物料搬运·系统集成 www.noblelift.cn...
- Page 19 Circlip 50*40*3 Seal ring 50*40*6 Piston Copper bushing Circlip Dust cover 40*52*7/10 Seal ring 40*50*6 Guide sleeve O ring 49.7*2.4 Bearing 4030 Cylinder Piston rod Dowel pin 诺力智能装备股份有限公司 地址: 浙江省长兴县太湖街道长州路 528 号 咨询热线: 4001-603611 售后热线：4008-836115 传真: 0572-6212851 邮箱: info@noblelift.com 物料搬运·系统集成 www.noblelift.cn...
- Page 20 Bearing 3230 Circlip GB93-12 Spacer 19 Circlip Φ22 Cylinder Bolt M12*1.25*25-8.8 Nut M5*5 20 Slide valve Dowel pin Bolt M16*1.5*40-8.8 10*26 Washer M16 Right piston assembly 诺力智能装备股份有限公司 地址: 浙江省长兴县太湖街道长州路 528 号 咨询热线: 4001-603611 售后热线：4008-836115 传真: 0572-6212851 邮箱: info@noblelift.com 物料搬运·系统集成 www.noblelift.cn...
- Page 21 18 O ring D15.8*2.4 Dowel pin Bolt 16*1.5*40 10*26 Cylinder 19 Circlip Φ12 Spacer12 Circlip 16 Spacer 20 Circlip Φ22 Circlip 12 Right cylinder assembly Nut M5*5 诺力智能装备股份有限公司 地址: 浙江省长兴县太湖街道长州路 528 号 咨询热线: 4001-603611 售后热线：4008-836115 传真: 0572-6212851 邮箱: info@noblelift.com 物料搬运·系统集成 www.noblelift.cn...
- Page 22 39 Piston rod 21 Spring 17 Circlip 40 Dowel pin 22 Cylinder 18 O ring D20*2.4 23 Spacer 19 Circlip Φ22 24 Nut M5*5 20 Slide valve 诺力智能装备股份有限公司 地址: 浙江省长兴县太湖街道长州路 528 号 咨询热线: 4001-603611 售后热线：4008-836115 传真: 0572-6212851 邮箱: info@noblelift.com 物料搬运·系统集成 www.noblelift.cn...
- Page 23 Noise The hose on the suction side is twisted, and Clear or replace filter the filter screen is clogged to cause cavitation 诺力智能装备股份有限公司 地址: 浙江省长兴县太湖街道长州路 528 号 咨询热线: 4001-603611 售后热线：4008-836115 传真: 0572-6212851 邮箱: info@noblelift.com 物料搬运·系统集成 www.noblelift.cn...
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Page 24: Lifting System
Multi-way valve control stem spring failure Replace Lifting and tilting is not The piston is stuck to the cylinder wall or Replace damaged parts flexible the piston rod is bent 诺力智能装备股份有限公司 地址: 浙江省长兴县太湖街道长州路 528 号 咨询热线: 4001-603611 售后热线：4008-836115 传真: 0572-6212851 邮箱: info@noblelift.com 物料搬运·系统集成 www.noblelift.cn... -
Page 25: Standards For Inspection And Replacement Of Forks
If cracks are found, remove the indicated tines safely. Locality test Use a ruler to check if the prongs are straight. If the tolerance level is exceeded, replace the tines 诺力智能装备股份有限公司 地址: 浙江省长兴县太湖街道长州路 528 号 咨询热线: 4001-603611 售后热线：4008-836115 传真: 0572-6212851 邮箱: info@noblelift.com 物料搬运·系统集成 www.noblelift.cn... - Page 26 200 hours a month. For safe operation, the truck should be maintained in accordance with the maintenance procedures. Daily maintenance and maintenance is carried out by the forklift driver, and other inspections and maintenance are carried out by professional maintenance personnel. 诺力智能装备股份有限公司 地址: 浙江省长兴县太湖街道长州路 528 号 咨询热线: 4001-603611 售后热线：4008-836115 传真: 0572-6212851 邮箱: info@noblelift.com 物料搬运·系统集成 www.noblelift.cn...
- Page 27 Detection and 14 Features When the key switch is turned on, 诺力智能装备股份有限公司 地址: 浙江省长兴县太湖街道长州路 528 号 咨询热线: 4001-603611 售后热线：4008-836115 传真: 0572-6212851 邮箱: info@noblelift.com 物料搬运·系统集成 www.noblelift.cn...
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Page 28: Checking Programmer
7°. If the above conditions are met, the steering wheel will rotate. normal. (5) Check the power steering function 诺力智能装备股份有限公司 地址: 浙江省长兴县太湖街道长州路 528 号 咨询热线: 4001-603611 售后热线：4008-836115 传真: 0572-6212851 邮箱: info@noblelift.com 物料搬运·系统集成 www.noblelift.cn... - Page 29 (13) Check headlights, turn signals and horns Check that the lights are on properly and that the speakers are ringing normally (the horn is ringing when the horn button is pressed). 诺力智能装备股份有限公司 地址: 浙江省长兴县太湖街道长州路 528 号 咨询热线: 4001-603611 售后热线：4008-836115 传真: 0572-6212851 邮箱: info@noblelift.com 物料搬运·系统集成 www.noblelift.cn...
- Page 30 Check for other abnormalities in other parts. ·In addition to checking the lamp and operating conditions, always turn off the key switch and unplug the battery before checking the electrical system. 诺力智能装备股份有限公司 地址: 浙江省长兴县太湖街道长州路 528 号 咨询热线: 4001-603611 售后热线：4008-836115 传真: 0572-6212851 邮箱: info@noblelift.com 物料搬运·系统集成 www.noblelift.cn...
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Page 31: Cleaning
• Dry the chain pin and the water stain on the surface of the chain immediately after cleaning. 3. Cleaning electrical system Do not wash the pump control and various connectors with water to avoid damage to the electrical 诺力智能装备股份有限公司 地址: 浙江省长兴县太湖街道长州路 528 号 咨询热线: 4001-603611 售后热线：4008-836115 传真: 0572-6212851 邮箱: info@noblelift.com 物料搬运·系统集成 www.noblelift.cn... -
Page 32: Regular Maintenance Schedule
· Forklifts need regular inspection and maintenance to keep them in good performance. · Use genuine spare parts from Noblelift Machinery. • Do not use different types of oil when replacing or refueling. · Replaced oil and battery, can not be dumped and discarded, should be disposed of in accordance with local environmental protection laws and regulations. - Page 33 Check if the mechanical movement of √ √ the contactor is good Contr Check if the pedal micro switch √ √ working properly. Check that √ √ connection 诺力智能装备股份有限公司 地址: 浙江省长兴县太湖街道长州路 528 号 咨询热线: 4001-603611 售后热线：4008-836115 传真: 0572-6212851 邮箱: info@noblelift.com 物料搬运·系统集成 www.noblelift.cn...
- Page 34 Is the wiring correct √ √ √ reliable? Clearing small groove commutator and the carbon √ √ powder on the surface of the commutator 诺力智能装备股份有限公司 地址: 浙江省长兴县太湖街道长州路 528 号 咨询热线: 4001-603611 售后热线：4008-836115 传真: 0572-6212851 邮箱: info@noblelift.com 物料搬运·系统集成 www.noblelift.cn...
- Page 35 √ √ √ Check axial √ √ √ √ √ looseness Check for radial √ √ √ √ √ looseness Check √ √ √ √ √ 诺力智能装备股份有限公司 地址: 浙江省长兴县太湖街道长州路 528 号 咨询热线: 4001-603611 售后热线：4008-836115 传真: 0572-6212851 邮箱: info@noblelift.com 物料搬运·系统集成 www.noblelift.cn...
- Page 36 √ √ steering wheel bearing Check steering cylinder √ √ √ √ √ operation Check steering √ √ √ √ √ cylinder leaks Check √ √ 诺力智能装备股份有限公司 地址: 浙江省长兴县太湖街道长州路 528 号 咨询热线: 4001-603611 售后热线：4008-836115 传真: 0572-6212851 邮箱: info@noblelift.com 物料搬运·系统集成 www.noblelift.cn...
- Page 37 √ √ √ √ √ performanc √ √ √ connection √ √ √ Rod, loose? cable, Wear etc. joint connection √ √ with gearbox 诺力智能装备股份有限公司 地址: 浙江省长兴县太湖街道长州路 528 号 咨询热线: 4001-603611 售后热线：4008-836115 传真: 0572-6212851 邮箱: info@noblelift.com 物料搬运·系统集成 www.noblelift.cn...
- Page 38 (600 hours) (1200hours) Oil level check, √ √ √ √ × change oil Hydr Clean up the aulic √ oil filter tank Exclude foreign √ matter 诺力智能装备股份有限公司 地址: 浙江省长兴县太湖街道长州路 528 号 咨询热线: 4001-603611 售后热线：4008-836115 传真: 0572-6212851 邮箱: info@noblelift.com 物料搬运·系统集成 www.noblelift.cn...
- Page 39 Loose bearing √ √ √ Attac hmen Check condition √ √ √ Lifting Whether the piston rod, piston rod thread and √ √ √ √ √ 诺力智能装备股份有限公司 地址: 浙江省长兴县太湖街道长州路 528 号 咨询热线: 4001-603611 售后热线：4008-836115 传真: 0572-6212851 邮箱: info@noblelift.com 物料搬运·系统集成 www.noblelift.cn...
- Page 40 Daily(8 Weekly Monthly 3 months 6 months Content Tool hours) (50hours) (200 hours) (600 hours) (1200hours) Roof Is it firm? Testing √ √ √ √ √ 诺力智能装备股份有限公司 地址: 浙江省长兴县太湖街道长州路 528 号 咨询热线: 4001-603611 售后热线：4008-836115 传真: 0572-6212851 邮箱: info@noblelift.com 物料搬运·系统集成 www.noblelift.cn...
- Page 41 If the parts are not normal before the replacement time, they should be replaced immediately. Critical safety parts Design life (years) 诺力智能装备股份有限公司 地址: 浙江省长兴县太湖街道长州路 528 号 咨询热线: 4001-603611 售后热线：4008-836115 传真: 0572-6212851 邮箱: info@noblelift.com 物料搬运·系统集成 www.noblelift.cn...
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Page 42: Lubrication Parts And Recommended Oil
Battery ◎ Mask base◎ Gearbox ○GO Braking pedal Braking oil cup ◎ Steering mechanical ◎ 2. Liquids list Name Type Volume Hydraulic oil L-HM32 Working 诺力智能装备股份有限公司 地址: 浙江省长兴县太湖街道长州路 528 号 咨询热线: 4001-603611 售后热线：4008-836115 传真: 0572-6212851 邮箱: info@noblelift.com 物料搬运·系统集成 www.noblelift.cn... - Page 43 AFT 220 0.35×2 Braking oil Caltex DOT4 Battery electrode Moder Vaseline column ate amount 3# Universal lithium Moder Grease grease ate amount Maintenance Record signat Date Content 诺力智能装备股份有限公司 地址: 浙江省长兴县太湖街道长州路 528 号 咨询热线: 4001-603611 售后热线：4008-836115 传真: 0572-6212851 邮箱: info@noblelift.com 物料搬运·系统集成 www.noblelift.cn...
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Page 44: Electrical System
Operation, including regenerative braking at full speed and high torque, zero speed and torque control, proprietary input/output ports and software, ensures the controller's economics and efficiency for electromagnetic braking and hydraulic system control. 诺力智能装备股份有限公司 地址: 浙江省长兴县太湖街道长州路 528 号 咨询热线: 4001-603611 售后热线：4008-836115 传真: 0572-6212851 邮箱: info@noblelift.com 物料搬运·系统集成 www.noblelift.cn... -
Page 45: Main Functions And Settings
The dashboard display allows for a variety of data displays, factory or user settings, and the ability to enter user commands and more. 4.1.1 Schematic diagram of the electrical system 4.1.2 Main functions and settings 诺力智能装备股份有限公司 地址: 浙江省长兴县太湖街道长州路 528 号 咨询热线: 4001-603611 售后热线：4008-836115 传真: 0572-6212851 邮箱: info@noblelift.com 物料搬运·系统集成 www.noblelift.cn... - Page 46 (2) Check the pedal or handle micro switch; measure the voltage drop across the micro switch, there should be no resistance when the micro-motion is opened and closed, and there should be a crisp sound when released. 诺力智能装备股份有限公司 地址: 浙江省长兴县太湖街道长州路 528 号 咨询热线: 4001-603611 售后热线：4008-836115 传真: 0572-6212851 邮箱: info@noblelift.com 物料搬运·系统集成 www.noblelift.cn...
- Page 47 The arrow represents the direction in which indication the steering wheel travels; ③ Working mode Display the current working mode, there are indication 3 working modes of "S (turtle speed)", "P", 诺力智能装备股份有限公司 地址: 浙江省长兴县太湖街道长州路 528 号 咨询热线: 4001-603611 售后热线：4008-836115 传真: 0572-6212851 邮箱: info@noblelift.com 物料搬运·系统集成 www.noblelift.cn...
- Page 48 “Down” at the same time to view the meter Up button information, including the meter number, SIM card number and software version number. Down button Fault code table Fault analysis Solution 诺力智能装备股份有限公司 地址: 浙江省长兴县太湖街道长州路 528 号 咨询热线: 4001-603611 售后热线：4008-836115 传真: 0572-6212851 邮箱: info@noblelift.com 物料搬运·系统集成 www.noblelift.cn...
- Page 49 85 °C alarm, above 110 °C cut) ERROR. Traction drive The controller temperature sensor is faulty and needs temperature sensor error to be replaced. 诺力智能装备股份有限公司 地址: 浙江省长兴县太湖街道长州路 528 号 咨询热线: 4001-603611 售后热线：4008-836115 传真: 0572-6212851 邮箱: info@noblelift.com 物料搬运·系统集成 www.noblelift.cn...
- Page 50 WARNING. Pump motor temperature 1. The oil pump motor temperature is too low. 2. The oil is low pump motor thermistor is faulty (the resistance at room 诺力智能装备股份有限公司 地址: 浙江省长兴县太湖街道长州路 528 号 咨询热线: 4001-603611 售后热线：4008-836115 传真: 0572-6212851 邮箱: info@noblelift.com 物料搬运·系统集成 www.noblelift.cn...
- Page 51 Lithium battery low voltage protection BMS Over current Lithium battery current is too large Charging protection Lithium battery charging protection Temperature protection Lithium battery temperature protection 诺力智能装备股份有限公司 地址: 浙江省长兴县太湖街道长州路 528 号 咨询热线: 4001-603611 售后热线：4008-836115 传真: 0572-6212851 邮箱: info@noblelift.com 物料搬运·系统集成 www.noblelift.cn...
- Page 52 4.2 Electronic control assembly(Curtis) The model consists of two US Curtis AC controllers 1232SE-5221 as the traction controller and 1232SE-5321 as the pump controller。 4.2.1Electrical system schematic 诺力智能装备股份有限公司 地址: 浙江省长兴县太湖街道长州路 528 号 咨询热线: 4001-603611 售后热线：4008-836115 传真: 0572-6212851 邮箱: info@noblelift.com 物料搬运·系统集成 www.noblelift.cn...
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Page 53: Main Functions And Settings
The energy of the vehicle braking can be converted into electric energy and fed back to the battery pack. Especially when the electric forklift slides down the slope, in order 诺力智能装备股份有限公司 地址: 浙江省长兴县太湖街道长州路 528 号 咨询热线: 4001-603611 售后热线：4008-836115 传真: 0572-6212851 邮箱: info@noblelift.com 物料搬运·系统集成 www.noblelift.cn... - Page 54 (5) Check the mechanical movement of the contactor; it should be freely movable and not adhered, and the mechanical action of the contactor should be checked every 3 months. 诺力智能装备股份有限公司 地址: 浙江省长兴县太湖街道长州路 528 号 咨询热线: 4001-603611 售后热线：4008-836115 传真: 0572-6212851 邮箱: info@noblelift.com 物料搬运·系统集成 www.noblelift.cn...
- Page 55 If it needs to be changed, contact the company's after-sales department for modification. 4.2.5 Failure analysis 1232SE/1234SE Controller Fault Table and Diagnostic Guide Meter Programmer display display Error Reason code code 诺力智能装备股份有限公司 地址: 浙江省长兴县太湖街道长州路 528 号 咨询热线: 4001-603611 售后热线：4008-836115 传真: 0572-6212851 邮箱: info@noblelift.com 物料搬运·系统集成 www.noblelift.cn...
- Page 56 Undervoltage Cutback performance 4, the battery impedance is too large reduction 5, the battery is disconnected 6, the fuse is disconnected or the main contactor is disconnected 诺力智能装备股份有限公司 地址: 浙江省长兴县太湖街道长州路 528 号 咨询热线: 4001-603611 售后热线：4008-836115 传真: 0572-6212851 邮箱: info@noblelift.com 物料搬运·系统集成 www.noblelift.cn...
- Page 57 3, wrong wiring Or short circuit Main 1, the connection load is open or shorted Main Open/Short contactor 2, the connection pin is defaced coil 3, wrong wiring 诺力智能装备股份有限公司 地址: 浙江省长兴县太湖街道长州路 528 号 咨询热线: 4001-603611 售后热线：4008-836115 传真: 0572-6212851 邮箱: info@noblelift.com 物料搬运·系统集成 www.noblelift.cn...
- Page 58 2, motor U or V phase disconnected or Main Contactor Welded contactor missing phase adhesion 3, there is a circuit connecting the B+ terminal to charge the capacitor 诺力智能装备股份有限公司 地址: 浙江省长兴县太湖街道长州路 528 号 咨询热线: 4001-603611 售后热线：4008-836115 传真: 0572-6212851 邮箱: info@noblelift.com 物料搬运·系统集成 www.noblelift.cn...
- Page 59 1, in order to ensure the safety of the Parameter Change change vehicle, some specific parameters must be Fault failed/erro changed after the key switch is restarted. 诺力智能装备股份有限公司 地址: 浙江省长兴县太湖街道长州路 528 号 咨询热线: 4001-603611 售后热线：4008-836115 传真: 0572-6212851 邮箱: info@noblelift.com 物料搬运·系统集成 www.noblelift.cn...
- Page 60 1, the motor type (Motor Type) parameter Motor Type Fault error value is out of range VCL/OS 1，The VCL program in the controller does VLC/OS Mismatch Mismatch not match the OS program 诺力智能装备股份有限公司 地址: 浙江省长兴县太湖街道长州路 528 号 咨询热线: 4001-603611 售后热线：4008-836115 传真: 0572-6212851 邮箱: info@noblelift.com 物料搬运·系统集成 www.noblelift.cn...
- Page 61 A common phenomenon is that the motor generates heat after a period of operation. Judgment method: access the monitor menu "monitor" of the handheld access controller 诺力智能装备股份有限公司 地址: 浙江省长兴县太湖街道长州路 528 号 咨询热线: 4001-603611 售后热线：4008-836115 传真: 0572-6212851 邮箱: info@noblelift.com 物料搬运·系统集成 www.noblelift.cn...
- Page 62 B. View by hand detection Turn on the key switch normally, and report 7.3 fault during operation, there is a problem with the motor or 诺力智能装备股份有限公司 地址: 浙江省长兴县太湖街道长州路 528 号 咨询热线: 4001-603611 售后热线：4008-836115 传真: 0572-6212851 邮箱: info@noblelift.com 物料搬运·系统集成 www.noblelift.cn...
- Page 63 Judgment method: Most of the faults are faults caused by missing switch signals or damage to the switch electrical components. View the switch quantities through the handheld programmer. 诺力智能装备股份有限公司 地址: 浙江省长兴县太湖街道长州路 528 号 咨询热线: 4001-603611 售后热线：4008-836115 传真: 0572-6212851 邮箱: info@noblelift.com 物料搬运·系统集成 www.noblelift.cn...
- Page 64 B. Check if the wiring at the contactor coil is loose, and the wiring is correct (#6 line and #13 line of the controller, according to the electrical schematic) C, through the handheld into the controller's monitoring menu 诺力智能装备股份有限公司 地址: 浙江省长兴县太湖街道长州路 528 号 咨询热线: 4001-603611 售后热线：4008-836115 传真: 0572-6212851 邮箱: info@noblelift.com 物料搬运·系统集成 www.noblelift.cn...
- Page 65 6) Accelerator output is high, the instrument reports 4.1 fault Judgment method: check the accelerator analog output, and enter the controller's monitoring menu by hand. 诺力智能装备股份有限公司 地址: 浙江省长兴县太湖街道长州路 528 号 咨询热线: 4001-603611 售后热线：4008-836115 传真: 0572-6212851 邮箱: info@noblelift.com 物料搬运·系统集成 www.noblelift.cn...
- Page 66 Install the fuel tank fixing bolts and tighten them to the Screw in the fixing bolt and tighten it to the torque. torque. Tightening torque 20±2N.m Tightening torque 50±5N.m 诺力智能装备股份有限公司 地址: 浙江省长兴县太湖街道长州路 528 号 咨询热线: 4001-603611 售后热线：4008-836115 传真: 0572-6212851 邮箱: info@noblelift.com 物料搬运·系统集成 www.noblelift.cn...
- Page 67 The tightening torque is 20± port, and the rubber pipe is inserted into the depth of 2N.m. 35mm. 诺力智能装备股份有限公司 地址: 浙江省长兴县太湖街道长州路 528 号 咨询热线: 4001-603611 售后热线：4008-836115 传真: 0572-6212851 邮箱: info@noblelift.com 物料搬运·系统集成 www.noblelift.cn...
- Page 68 The driving wheel is mounted on the hub and fixed controller firmly. The tightening torque is 190±19N.mN.m The steering wheel is mounted on the hub and fixed firmly. The tightening torque is 120±12N.mN.m 诺力智能装备股份有限公司 地址: 浙江省长兴县太湖街道长州路 528 号 咨询热线: 4001-603611 售后热线：4008-836115 传真: 0572-6212851 邮箱: info@noblelift.com 物料搬运·系统集成 www.noblelift.cn...