Noblelift RT16P Service Maintenance Manual
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Noblelift RT16P Service Maintenance Manual

Electric reach truck
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Service & Maintenance Manual
Electric Reach Truck
RT16P/RT20P
WARNING
Do not use the reach truck before reading and
understanding these operating instructions.
NOTE:
• Please check the designation of your
present type at the last page of this
document as well as on the ID-plate.
• Keep it for future reference.
Scan it,
For more information
Service Hotline: 4008-836115
Version 12/2019
RTXXP-SMS-001-EN

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Summary of Contents for Noblelift RT16P

  • Page 1 Scan it, For more information Service Hotline: 4008-836115 Service & Maintenance Manual Electric Reach Truck RT16P/RT20P WARNING Do not use the reach truck before reading and understanding these operating instructions. Version 12/2019 NOTE: • Please check the designation of your...
  • Page 2 FOREWORD Before operating the truck, read this ORIGINAL INSTRUCTION HANDBOOK carefully and understand the usage of the truck completely. Improper operation could create danger. This handbook describes the usage of different electric pallet trucks. When operating and servicing the truck, make sure, that it applies to your type. Keep this handbook for future reference.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS CORRECT APPLICATION ........................ 4 DESCRIPTION OF THE REACH TRUCK ..................5 a. Overview of the main components ....................5 b. Main technical data ......................... 7 c. Description of the safety devices and warning labels (Europe and other, excepting USA) ... 11 d.
  • Page 4 a. Hydraulic circuit ..........................30 11. DIAGNOSTICS AND TROUBLESHOOTING .................. 31 12. SPECIALIZED STIPULATION FOR THE US - AMERICAN MARKET ......... 47 [GB] CE Declaration of Conformity ......................47...

  • Page 5: Correct Application

    1. CORRECT APPLICATION To ensure the safety of personal and equipment, drivers shall observe the following precautions: Only drivers who have been trained and hold a forklift driving license can drive; The forklift is suitable for hard and flat indoors floor; Check the control and alarm devices before driving the forklift.

  • Page 6: Description Of The Reach Truck

    2. DESCRIPTION OF THE REACH TRUCK Overview of the main components Fig. 1: Overview main components Seat assembly 13. Mast moving control stick Accelerator pedal 14. Mast tilting control stick Brake pedal 15. Signal lamp switch Safety pedal switch 16. Horn button Control unit 17.

  • Page 7: Main Technical Data

    Main technical data β α Fig 2: Structure schematic drawing...
  • Page 8 Table 1: Main technical data for standard version Type sheet for industrial truck acc. to (VDI2198) Manufacturer`s type designation RT16P RT20P Power(battery,diesel, petrol gas,manual) Battery Operator type Sit-on Load Capacity / rated load Q (t) c (mm) Load centre distance...
  • Page 9 km/h 10.5/10.5 10.5/10.5 10.5/10.5 Travel speed, laden/ unladen Lift speed, laden/ unladen 0.35/0.50 0.35/0.50 0.35/0.50 0.45/0.45 0.45/0.45 0.45/0.45 Lower speed, laden / unladen Reach speed, laden / unladen 0.10/0.10 0.10/0.10 0.10/0.10 Maximum grade ability, laden/ unladen 10/15 10/15 10/15 5.10 Service brake Hydraulic brake Drive motor rating S2 60min...
  • Page 10 Mast Table RT 16P Lift height Free lift height Lowered mast Extended mast Designation height h height h 3000 2100 3910 3500 2350 4410 Two stage mast standard lift 4000 2600 4910 4500 2850 5410 4500 1563 2235 5410 5000 1730 2400 5910...

  • Page 11: Description Of The Safety Devices And Warning Labels (Europe And Other, Excepting Usa)

    Description of the safety devices and warning labels (Europe and other, excepting USA) Warning labels: 前 移 式 叉 车 特 种 设 备 制 造 许 可 证 编 号 ： TS 2 51 0 35 0 -2 0 21 T el : 40 0 8—...
  • Page 12 Seat belt sticker: Seat belt should be fastened when driving. Reading warning label: Read and follow service manual. Logo sticker Safety devices Fig 4: Safety devices Emergency button: Please press this button immediately to cut of the power supply when the truck is out of control, all lifting-, lowering-functions will be stopped.

  • Page 13: Identification Plate (Id-Plate)

    Device Code Manufacturer Art.No This truck is only used in factories, tourist attractions and tourist sites. Noblelift Intelligent equipment co. LTD No.528 Changzhou Road, Taihu Sub-district, Changxing County, Zhejiang Province，China Fig 5: Identification plate 3. WARNINGS, RESIDUAL RISK AND SAFETY INSTRUCTIONS ⚫...

  • Page 14: Commissioning, Transporting, Decommissioning

    • The truck is intended to be used on hard and flat ground indoors whose roughness should be within 1cm/m • The operator should hold driving license and have been trained; • When operating the truck, the operator has to wear safety shoes. •...

  • Page 15: Loading And Unloading/ Transporting

    Fig 6: Mast assembling diagram Table 2: Truck carriage weight and mast weight Type RT16P RT20P Truck carriage pack weight [kg] 2300 3000 Truck carriage pack size [mm] 1800x1300X2200 2000x1300X2200 Lift height H3 [mm] 5500 7500 9500 10500 11500 12500...
  • Page 16 Truck carriage lift Whole truck lift Whole truck lift fork position Fig 7: Loading and unloading guide diagram Loading and unloading USE DEDICATED CRANE AND LIFTING EQUIPMENT. DO NOT STAND UNDER THE SWAYING LOAD. DO NOT WALK INTO THE HAZARDOUS AREA DURING LIFTING. PLACE THE TRUCK ON A LEVEL GROUND.

  • Page 17: Decommisioning

    Fig 8: Fixing points C. Decommisioning Lower the fork to the lowest position, put the wood blocks under the driving cab to prevent damage to the driving wheel as it shown in Fig.8 for long time storage. Grease all greasing points mentioned in this handbook (regular inspection), and eventually protect the truck against corrosion and dust.

  • Page 18: Operational Instructions

    • Check the function of horn. • Check if all bolts and nuts are tightened firmly. • Check the function of key switch. • Check the function of speed limitation. • Visual check if there are any broken electric wires. •...

  • Page 19: Power-On Operation

    b. Power-on operation Before operating the truck, make sure that the load is stable and will not cause poor visibility. Pull the emergency button (1), insert the key switch (2), and turn it clockwise to the "ON" position, then step on the safety switch (6). Before start the truck, please press the horn button (11) to start the horn to warn others if necessary.

  • Page 20: Braking

    OPERATING A TRUCK WITH THIS KIND OF SYSTEM You steer the truck by turning the aiming circle clock wise and anti-clock wise. Turn the aiming circle to make the drive wheel move straight, and reach full speed. Turn the aiming circle a certain angle to turn the drive wheel. When turning, the angle is larger than ±10°, comparing with straight driving, the speed will be different when turning, the speed will is more smaller if the turning angle is much larger.

  • Page 21: Lowering

    LIFT LOADS ALLOWED IN LOAD CURVE DIAGRAM ONLY OR DAMAGE THE TRUCK. Push backwards the lifting control stick (7) until reach the desired lifting height. When the lifting height without load is more than 3m or the lifting height with load is more than 1m, please reduce the speed of truck.

  • Page 22: Emergency

    Emergency In emergencies, keep safe distance immediately. If possible push the emergency button (1). All electrical functions will stop. If the truck fails to lower the fork after the fork is lifted to the high altitude, please use a 6mm Allen-wrench to unscrew the screw (emergency descent) shown in the figure below to lower the fork.

  • Page 23: Battery Replacement

    RT20P 1 pc 48V 4PzS 560AH (standard) [1216x355x754 mm (LxWxH)] 1 pc 48V 5PzS 700AH (standard) [1216x428x754 mm (LxWxH)] (For lifting height above 10m) RT16P 1 pc 48V 3PzS 420L (standard) [1216x283x754 mm (LxWxH)] IT IS ONLY ALLOWED TO USE ACID TRACTION BATTERIES.

  • Page 24: Charging

    Battery power is displayed in the right side, if fully charged, the indicator shows 100% (10 segments), when the battery power only has 20%, the battery symbol will light on (the sixth one from left), indicating it needs charging. When the battery power only has 10%, the prohibition symbol will light on (the fourth one from left), and the truck can’t lift, but can drive slowly.

  • Page 25: Maintenance Checklist

    Maintenance checklist Interval (Month) Hydraulic system • Check the hydraulic cylinder(s), piston for damage noise and leakage • Check the hydraulic joints for damage and leakage • Inspect the hydraulic oil level, refill if necessary • Refill the hydraulic oil ( 12 month or 1500 working hours ) Mechanical system •...

  • Page 26: Lubricating Points

    Function • Check the horn function • Check the air gap of the electromagnetic brake • Test the emergency braking • Test the reverse and regenerative braking • Check the steering function • Check the lifting and lowering function • Check the tiller arm switch function •...

  • Page 27: Check And Refill Hydraulic Oil

    Fig 14: Lubricating point s Check and refill hydraulic oil It is recommended to use hydraulic oil: • Type: H-LP 46, DIN 51524 • Viscosity: 41.4 – 47 Waste material like oil, used batteries or other must be probably disposed and recycled according to the national regulations and if necessary brought to a recycling company.

  • Page 28: Checking Electrical Fuses

    Checking electrical fuses Remove the plastic cover, the location of fuses is shown in Fig 15 below. Size of the fuses is shown in Table 4 below. Table 4: Size of the fuses Rate FU 1 FU 2 FU 3 FU 01 500A Fig 15: Location of fuses diagram...
  • Page 29 Battery not connected Connect the battery correctly The fuse is faulty Check and eventually replace fuses Battery discharged Charge the battery De-activate the button by Emergency button is activated inserting and pulling the knob. Only travelling in one The accelerator and the connections are Check the accelerator and the direction damaged.

  • Page 30: Wiring/Circuit Diagram

    10. WIRING/CIRCUIT DIAGRAM Electrical circuit diagram Fig. 16: Electrical circuit diagram...
  • Page 31 Table 6: Symbol description Symbol Designation Symbol Designation Battery 48V Battery sliding monitor switch Emergency button Mast moving limit switch Towering motor Mast speed limit switch Pump motor Forward shifting limit switch Steering motor Backward shifting limit switch Forward and backward shifting speed Towering controller limit switch Pump controller...

  • Page 32: Hydraulic Circuit

    Hydraulic circuit Fig. 17: Hydraulic circuit...

  • Page 33: Diagnostics And Troubleshooting

    11. DIAGNOSTICS AND TROUBLESHOOTING These controllers detect a wide variety of faults or error conditions. Faults can be detected by the operating system or by the VCL code. This section describes the faults detected by the operating system. Diagnostics information can be obtained in either of two ways: (1) by reading the display on a hand-held or PC programmer or (2) by observing the fault codes issued by the Status LEDs.
  • Page 43 附加自定义故障代码 CODE POSSIBLE CAUSE EFFECT OR FULT NOTE 电转向总线通讯超时 Steering CAN Comm failure 严重转向故障 Severe Steering Fault 转向故障 Steering Fault 上电前加速踏板开关=on（正常应该为 Off） Pedal Switch Short 上电器加速信号超过死区 VCL HPD Fault 互锁开关没有按下，加速器有输出 VCL SRO Fault 电池没有上锁 Battery unlock 3501 仪表界面配置不成功 Display Config Fault 电转向...
  • Page 44 1222 Steering motor controller and pump motor controller fault code table...

  • Page 49: Specialized Stipulation For The Us - American Market

    CE-DD-002 12. SPECIALIZED STIPULATION FOR THE US - AMERICAN MARKET [GB] CE Declaration of Conformity The signatory hereby declares that the specified machine conforms to the EU Directive 2006/42/EC (Machine Directive) and 2014/30/EU (Electro-Magnetic Compatibility, EMC) including their amendments as translated into national legislation of the member countries. The signatory is individually authorized to compile the technical documents.
  • Page 50 [N] EU-KONFORMITETSERKLÆ RING Undertegnede bekrefter hermed at de enkelte betegnede maskin med kraftdrift tilsvarer de europeiske retningslinjene 2006/42/EC (maskinretningslinje) og 2014/30/EU (elektromagnetisk fordraglighet - EMV) inklusiv disses endringer og den tilsvarende rettsforordning til omsetning av nasjonal rett. Hver undertegnede er fullmektig til å sette sammen de tekniske dokumentene. [PL] DEKLARACJA ZGODNOŚCI WE Niżej podpisani deklarują, że poniżej opisana maszyna spełnia wymagania określone w dyrektywach Europejskich 2006/42/EC (Dyrektywa Maszynowa) i 2014/30/EU (Kompatybilności elektromagnetycznej - EMC) wraz z ich późniejszymi zmianami oraz odpowiednimi rozporządzeniami mającymi na celu...

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Rt20p

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