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INSTRUCTION MANUAL
Electric Pallet Truck
PTE15/20Q2-A
WARNING
Do not use the pallet truck before reading and
understanding these operating instructions.
NOTE:
Please check the designation of your
present type at the last page of this
document as well as on the ID-plate.
Keep for future reference.
Version 11/2023
PTE15/20Q2-A -SMS-003-EN
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Table of Contents
Related Manuals for Noblelift PTE15Q2-A
Summary of Contents for Noblelift PTE15Q2-A
- Page 1 INSTRUCTION MANUAL Electric Pallet Truck PTE15/20Q2-A WARNING Do not use the pallet truck before reading and understanding these operating instructions. NOTE: Please check the designation of your Version 11/2023 present type at the last page of this PTE15/20Q2-A -SMS-003-EN document as well as on the ID-plate.
- Page 2 FOREWORD Before operating the truck, read this ORIGINAL INSTRUCTION MANUAL carefully and understand the usage of the truck completely. Improper operation could create danger. This manual describes the usage of different electric pallet trucks. When operating and servicing the truck, make sure, that it applies to your type. Keep this manual for future reference.
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Page 3: Table Of Contents
TABLE OF CONTENTS 1. CORRECT APPLICATION........................2 2. DESCRIPTION OF THE TRUCK ......................3 a. Overview of the main components ....................3 b. Technical data ........................... 4 c. Description of the safety devices and warning labels (Europe and other, excepting USA) ....7 d. -
Page 4: Correct Application
1. CORRECT APPLICATION It is only allowed to use this electric pallet truck according to this instruction manual. The trucks described in this manual are self-propelled electric pallet trucks. The trucks are designed to lift, lower and transport palletized loads. Improper use can cause human injuries or can damage equipment. -
Page 5: Description Of The Truck
2. DESCRIPTION OF THE TRUCK Overview of the main components Fig. 1: Overview of the main components Safety (belly) button Fork Tiller Load roller 10. Battery Battery discharging indicator 11. Apron Charging plug 12. Drive unit Plastic cover 13. Side wheel (optional) Chassis 14. -
Page 6: Technical Data
Technical data Fig. 2: Technical data... - Page 7 Table 1: Main technical data for standard version Type sheet for industrial truck acc. to VDI 2198 PTE20Q2-A Manufacturer’s type designation PTE15Q2-A Drive: electric (battery type, mains, ...), Battery diesel, petrol, fuel gas Operator type: hand, pedestrian, standing, Pedestrian seated, order-picker...
- Page 8 Drive motor rating S2 60min 0.75 Lift motor rating at S3 10% 0.50 Battery acc. to DIN 43531/35/36 A, B, C, no Battery voltage/ nominal capacity K (V)/(Ah) 24/20 (24/30, 24/50) 48/20 Battery weight Energy consumption acc. to DIN EN 16796 kWh/h 0.25 0.17...
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Page 9: Description Of The Safety Devices And Warning Labels (Europe And Other, Excepting Usa)
c. Description of the safety devices and warning labels (Europe and other, excepting USA) Sticker (observe and follow the instructions) Decal (crane hook) Sticker (read and follow maintenance manual) H Label (capacity label) Sign oil filling point Label (ATOM+N) Decal (motor cover) Decal (front panel) Sticker (no passengers) Charger ID plate... -
Page 10: Identification Plate (Id Plate)
The truck is equipped with a safety (belly) button (1) which switches the driving function away from the operator, if the truck travels towards the operator and the tiller is activated in the tillers operating zone. Follow also the instructions given on the labels and decals. Replace the label and decals in time if they are damaged or missing. -
Page 11: Warnings, Residual Risk And Safety Instructions
3. WARNINGS, RESIDUAL RISK AND SAFETY INSTRUCTIONS DO NOT Put foot or hand under or into the lifting mechanism. Allow other person than the operator to stand in front of or behind the truck when it is moving, lifting or lowering. ... -
Page 12: Commissioning, Transporting, Decommissioning
4. COMMISSIONING, TRANSPORTING, DECOMMISSIONING Commissioning Table 2: Commissioning data PTE15Q2-A PTE15Q2-A PTE20Q2-A PTE20Q2-A Type (540X1150) (685X1150) (540X1150) (685X1150) Commissioning weight [kg] 136kg 139kg 141kg 144kg Dimensions [mm] 1554x540x1245 1554x685x1245 1554x540x1245 1554x685x1245 After receiving our new pallet truck or for re-commissioning, you have to do the following before (firstly) operating the truck: ... -
Page 13: Decommissioning
Transporting ALWAYS FASTEN THE TRUCK SECURELY WHEN TRANSPORTED ON A LORRY OR A TRAILER. Lower the forks and park the truck securely. Fasten the truck according to Fig. 6 by attaching dedicated lashing straps to the truck and the transport vehicle and tension sufficiently. -
Page 14: Operating Instructions
6. OPERATING INSTRUCTIONS BEFORE OPERATING THIS TRUCK, PLEASE FOLLOW THE WARNINGS AND SAFETY INSTRUCTIONS (CHAPTER 3). Make sure, that the load is palletized and stable and that the daily inspection is carried out. Start the truck by activating the key (3). Press the horn button (Fig.7, 15) to activate the audible warning signal. -
Page 15: Steering
After starting the truck by the magnetic lock, move the tiller to the working zone (‘F’, Fig.9). Fig. 9: Travel direction definition Turn the accelerator knob to the desired direction forward ‘Fw.’ or backwards Bw.’(Fig. 9). Control travelling speed by operating the accelerator (Fig.7,14) carefully until you reach desired speed. If you move the accelerator back to the neutral position, the controller will decelerates the truck until the truck stops. -
Page 16: Malfunctions
By moving the accelerator knob (14) to the initial ‘0’ position or by releasing the knob, the regenerative braking is activated. The truck brakes until it stops. By moving the accelerator (Fig.7, 14) from one driving direction directly to the opposite direction, the regenerative braking is activated until the truck starts traveling into the opposite direction. -
Page 17: Battery Safety, Charging And Replacement
7. BATTERY SAFETY, CHARGING AND REPLACEMENT The lithium-ion battery is a battery with rechargeable cells, the battery is designed for industrial trucks and can withstand related vibrations during operation. The battery is equipped with special connections for charging and discharging operations. Do not try to install or connect improper connectors to the battery. - Page 18 Table 3: Battery specification Model Battery Specification PTE15Q2-A 24V20Ah lithium battery, 6.3kg PTE20Q2-A 48V20Ah lithium battery, 8.1kg IT IS ONLY ALLOWED TO USE LITHIUM BATTERIES. PLEASE CONSIDER THE MAXIMUM OPERATING TEMPERATURE OF THE BATTERIES AND REFER TO SAFETY INSTRUCTIONS BELOW.
- Page 19 Do not charge a fully charged battery Note that in order to prevent the battery from continuing restart of charging under fully charged condition causing reduction of battery lifetime, the BMS has a protection function that prohibits recharging of fully charged battery. The charger will not work while battery is fully charged. Potential hazards If equipment is used according to its design purpose, following the correct operations procedures, there are no hazards anticipated.
- Page 20 Protect the lithium-ion battery from solar radiation or other forms of heat radiation. Do not expose the lithium-ion battery to heat sources. Explosion and fire hazard Physical damage, thermal impacts or incorrect storage in the event of a defect can result in explosions or fire.
- Page 21 eyes. If the contact happened: Rinse the affected parts with big amount of water and request for medical assistance immediately. In case of skin irritation or if any substances are breathed in request the medical assistance immediately. Precautionary measures for personnel ...
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Page 22: Replacement
Pre-shift checks before the system is put into operation Check that the battery is in its normal condition, has no evidence of damages, leakages, abnormal findings, e.g. high temperature, smell, smoke etc. The surface of the battery should be clean and dry, without evidence of water damages, marks of rust on terminals and housing (if applicable). -
Page 23: Charging
Fault Code When a fault code is generated, firstly all four battery indicator lights are on, then the first (most left) battery indicator flashes and counts, then multiply this number by ten for the first number; when the fourth (most right) battery indicator flashes, counts the times for the second number; Plus these two numbers you will get the fault code. -
Page 24: Security Of Property
Model Specification Input Output DZL300SS03-B 24V8A (AS) 180Vac -240Vac～3.0A MAX 29.2V 8.0A SSLC300V29 24V8A (EU) 120Vac～3.0A MAX 29.2V 8.0A PTE15Q2-A SSLC300V29 24V8A (US) 180Vac -240Vac～3.0A MAX 29.2V 8.0A WTL2412PMF 24V12A 100Vac -240Vac～5.0A MAX 29.2V 12.0A 48V5A（AS） 180Vac -240Vac～3.0A MAX DZL300SS01 54.6V5.0A... -
Page 25: Regular Maintenance
Inspect the hydraulic oil level, refill if necessary Replace the hydraulic oil ( 12 month or 1500 working hours ) Check and adjust the pressure valve (1500kg (PTE15Q2-A)+0/+10% Check and adjust the pressure valve (2000kg (PTE20Q2-A)+0/+10% Mechanical system ... - Page 26 Lubricate the grease nipples Electrical system Inspect the electric wiring for damage Check the electric connections and terminals Test the Charging plug function Check the electric drive motor for noise and damages Test the display ...
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Page 27: Lubricating Points
Lubricating points Lubricate the marked points according to the maintenance checklist. The required grease specification is: DIN 51825, standard grease. Lubricating points Fig. 14: Lubricating point s Check and refill hydraulic oil It is recommended to use hydraulic oil in accordance with average temperature: –5℃~25℃... -
Page 28: Checking Electrical Fuses
Checking electrical fuses Fig. 14 Location of fuses Table 8: Fuse specification Specification FU 1 FU 01... -
Page 29: Trouble Shooting
TROUBLE SHOOTING IF TRUCK HAS MALFUNCTIONS, FOLLOW THE INSTRUCTIONS IN CHAPTER Table 9: Trouble shooting TROUBLE CAUSE REPAIR Load weight too high Lift only the max. capacity, mentioned on the ID-plate Battery low power Charge the battery Load can’t be Check and contact with service support for replacement if Lifting contactor failure lifted... -
Page 30: Wiring/ Circuit Diagram
WIRING/ CIRCUIT DIAGRAM a. Electrical circuit diagram PTE15Q2-A Fig.15: Electric diagram of PTE15Q2-A... - Page 31 PTE20Q2-A...
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Page 32: Hydraulic Circuit Diagram
Table 10: Description of electrical diagram Code Item Code Item Battery CAN tiller Controller Proximity switch Pump motor Traction motor Pump contactor Electromagnetic brake Electromagnetic valve 10A fuse Micro switch FU01 70A fuse b. Hydraulic circuit diagram Lifting cylinder Lowering valve Throttle valve Pressure control valve Hydraulic power unit... -
Page 33: Specialized Stipulations For Us Market
11. SPECIALIZED STIPULATIONS FOR US MARKET The content in this chapter is specialized for the US-American market. Foreword/ Compliance Operating this truck requires knowledge which can be acquired from this instruction handbook. This handbook must be kept available throughout the entire period of use of the industrial truck. IT IS LAW;... -
Page 34: Identification Plate
Identification plate Truck Model Option Serial Number Maximum Battery Capacity (Ah) Supply Voltage (Volts) Battery Weight Min/Max lbs. (kg) Truck Weight with Max. Battery, lbs (Kg) Battery Manufacturer Information Truck Weight without Battery, lbs. (Kg) Battery Model Number Manufacturing Date (MM/YYYY) Battery Amp Hour Rate Load Center Distance (mm) Maximum Capacity (Uniformly Distributed load) -
Page 35: Description Warning Labels (Only For Us Market)
Description warning labels (only for US market) Fig. 18: Warning labels and safety devices (only USA) Sticker (observe and follow the instructions) Label (capacity label) Sticker (read and follow maintenance manual) I Label (ATOM+N) Sign oil filling point Decal (front panel) Decal (motor cover) Charger ID plate Sticker (no passengers)-US... - Page 36 Sign read and follow this instruction (A) Sign warning electrical devices (K) Sign oil filling decal (B) Sign no collision(S) Sign warning stay clear stop truck (Y) Warning sticker (P)
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Page 37: Technical Data For Us Market
Technical data for US market Table 14: Main technical data for standard version (US market) Type sheet for industrial truck acc. to VDI 2198 Manufacturer’s type designation PTE33Q2-A PTE45Q2-A Drive: electric (battery type, mains, ...), Battery diesel, petrol, fuel gas Operator type: hand, pedestrian, standing, Pedestrian seated, order-picker... -
Page 38: Declaration Of Conformity (Valid, If Sold Within Eu)
Service weight Axle loading, laden front/ rear 1369/2204 1345/2237 1455/3240 1433/3269 Axle loading, unladen front/ rear 198/68 209/66 218/68 220/73 Tires Polyurethane (PU) x w (in) 8.66×2.76 Tire size, front x w (in) 2.91×3.66 Tire size, rear /... - Page 39 The signatory hereby declares that the specified machine conforms to the EC Directive 2006/42/EC (Machine Directive), and 2014/30/EU (Electro-Magnetic Compatibility, EMC) including their amendments as translated into national legislation of the member countries. The signatory is individually authorized to compile the technical documents and declares that the following standards, including the normative procedures contained therein, have been applied: [D] Original EG- Konformitätserklärung Der Unterzeichner erklärt hiermit, dass die angegebene Maschine den EG-Richtlinien 2006/42/EG (Maschinenrichtlinie) und 2014/30/EU (Elektromagnetische...
- Page 40 [RUS] Оригинал Декларация соответствия стандартам ЕС Настоящим подписывающая сторона заявляет, что указанная машина соответствует Директиве ЕС 2006/42/ЕС (Директива по машинам) и 2014/30/ЕС (Электромагнитная совместимость, ЭМС), включая их поправки, переведенные в национальное законодательство стран-членов. Подписавшаяся сторона имеет индивидуальное право на составление технических документов и заявляет, что были применены следующие стандарты, включая содержащиеся...
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