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Noblelift EDGE PSE12N User Manual

Electrical lithium stacker
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USER GUIDE
Electrical lithium stacker
PSE12N "EDGE"
NOTE : All information contained in this document is based on the data available at the time of printing.
The manufacturer reserves the right to modify its products at any time without notice, obligation, or
constraint. Please check our website for any updates.
01.2021

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Summary of Contents for Noblelift EDGE PSE12N

  • Page 1 USER GUIDE Electrical lithium stacker PSE12N “EDGE” NOTE : All information contained in this document is based on the data available at the time of printing. The manufacturer reserves the right to modify its products at any time without notice, obligation, or constraint.
  • Page 2 FOREWARD Before operating the electric stacker, read this ORIGINAL INSTRUCTION HANDBOOK carefully and understand the usage of the truck completely. Improper operation of the truck may create a danger situation. This handbook describes the usage of different electric stackers. When operating and servicing the truck, make sure, that it applies to your type.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS CORRECT APPLICATION..........................4 DESCRIPTION OF THE PALLET TRUCK....................5 Overview of the main components......................5 Main technical data............................5 Description of the safety devices and warning labels (Europe and other, except USA)....9 Identification plate............................10 WARNINGS, RESIDUAL RISK AND SAFETY INSTRUCTIONS............10 COMMISSIONING, TRANSPORTING, DECOMMISSIONING...............11 Commissioning............................
  • Page 4 Charging............................... 21 REGULAR MAINTENANCE..........................22 Maintenance checklist..........................22 Lubricating points............................23 Check and refill hydraulic oil........................23 Checking electrical fuses...........................24 Removing, reattaching guarding......................24 10. TROUBLE SHOOTING..........................25 11. WIRING/ CIRCUIT DIAGRAM........................27 Electrical circuit diagram..........................27 Hydraulic circuit............................29...

  • Page 5: Correct Application

    1. CORRECT APPLICATION It is only allowed to use this electric stacker according to this instruction handbook. The trucks described in this handbook are self-propelled pedestrian controlled electric power stackers, with electrically powered lifting function. The trucks are designed for stacking operations in dedicated racking by lifting and lowering the palletized loads up to the desired lifting heights.

  • Page 6: Description Of The Pallet Truck

    2. DESCRIPTION OF THE PALLET TRUCK a. Overview of the main components Fig. 1: Overview main components Mast 10. Main cover 19. LCD Fork carriage 11. Cover 20. Emergency button Load roller assembly 12. Cover 21. Spring cord Chassis 13. Protective board 22.

  • Page 7: Main Technical Data

    b. Main technical data Fig. 2: Technical data...
  • Page 8 Type sheet for industrial truck acc. to VDI 2198 PSE12N1600 PSE12N2900 Item ◆ Type Power (battery, diesel, petrol, gas, manual) battery battery Operator type pedestrian pedestrian Characteristics Rated load capacity Q (t) Load centre distance c (mm) Load distance, centre of drive axle to fork x (mm) Wheelbase y (mm)
  • Page 9 Type sheet for industrial truck acc. to VDI 2198 PSE12N3200 PSE12N3600 Item ◆ Type Power (battery, diesel, petrol, gas, manual) battery battery Operator type pedestrian pedestrian Characteristics Rated Load capacity Q (t) Load centre distance c (mm) Load distance, centre of drive axle to fork x (mm) Wheelbase y (mm)

  • Page 10: Description Of The Safety Devices And Warning Labels (Europe And Other, Except Usa)

    Reference Mast Collapsed mast Free Standard Extended mast Weight height h1 lift h2 lift h3 height h4 PSE12N PSE12N1600 Single 1930 1514 1514 1930 PSE12N2900 1930 2814 3337 PSE12N3200 Duplex 2080 3114 3637 PSE12N3600 2280 3514 4037 c. Description of the safety devices and warning labels (Europe and other, except USA) Crane hook label Warning decal: Do not step under or on the forks...

  • Page 11: Identification Plate

    d.Identification plate Designation, type Battery weight minimum/ maximum Serial number Nominal power in kW Rated capacity in kg Load center distance Supply voltage in V 10 Manufacturing date Own mass (self weight) in kg without battery 11 Option Name and address of manufacturer) If sold to the EU, here the place of the CE marking Fig.

  • Page 12: Warnings, Residual Risk And Safety Instructions

    3. WARNINGS, RESIDUAL RISK AND SAFETY INSTRUCTIONS DO NOT  Put foot or hand under or into the lifting mechanism.  Allow other person than the operator to stand in front of or behind the truck when it is moving or lifting/lowering. ...

  • Page 13: Commissioning, Transporting, Decommissioning

    4. COMMISSIONING, TRANSPORTING, DECOMMISSIONING a. Commissioning Table 2: Commissioning data Type PS E12N/ 3600 Commissioning weight [kg] Dimensions 3600 [mm] After receiving our new pallet truck or for re-commissioning you have to do following before (firstly) operating the truck:  Check if are all parts included and not damaged ...

  • Page 14: Decommissioning

    Transportation DURING TRANSPORTATION ON A LORRY OR TRUCK ALWAYS FASTEN THE TRUCK SECURELY Lower the forks and park the truck securely. Fasten the truck according to Fig. 6 by fixing dedicated lashing belts to chassis, Fork carriage and mast, and fasten the other side at the transporting truck. c.

  • Page 15: Daily Inspection

    5. DAILY INSPECTION This chapter describes pre-shift checks before putting the truck into operation. Daily inspection is effective to find the malfunction or fault on this truck. Check the truck on the following points before operation. Remove load from truck and lower the forks. DO NOT USE THE TRUCK IF ANY MALFUNCTION IS FOUND.

  • Page 16: Operation Instructions

    6. OPERATION INSTRUCTIONS BEFORE OPERATING THIS TRUCK, PLEASE FOLLOW THE WARNINGS AND SAFETY INSTRUCTIONS (CHAPTER 3). Make sure, that the load is palletized and stable and that the daily inspection is carried out. PS E12B Pull out the emergency button (Fig.1, 20), type the password on pin-code panel and press √ button to start the truck.

  • Page 17: Lifting

    The white markings on the mast indicate if the specific lifting limits reached. For instance with a load centre of gravity distance c of 600 mm and a maximum lift height H of 3600 mm, the max. Capacity Q is 700 kg.

  • Page 18: Steering

    After starting the truck by activation from Pin-code panel carefully move the tiller to the operating zone (‘F’, fig.11). Turn the accelerator button to the desired direction forward ‘Fw.’ Or backwards ‘Bw.’(fig. 11). Control the travelling speed by moving the accelerator button (26) carefully until you reached the desired speed.

  • Page 19: Malfunctions

    h. Malfunctions If there are any malfunctions or the truck is inoperative, please stop using the truck and activate the emergency button (20) by pushing it. If possible, park the truck on a safe area and press the X button of pin-code panel.

  • Page 20: Pin-Code Panel

    7. PIN-CODE PANEL PS E12B is equipped optional with a pin-code panel. PS E12N is equipped standard with a pin-code panel and three ID cards. Introduction in-code panel is an electronic system which is similar with an electronic alarm system. Truck will not able to operate before typing a correct password, the main function is to prevent unauthorized operation.

  • Page 21: Battery Charging And Replacement

    8. BATTERY CHARGING AND REPLACEMENT  Only qualified personnel are allowed to service or charge the batteries. The instructions of this handbook must be observed.  PS E12B is lead acid battery, PS E12N is lithium battery  Recycling of batteries undergoes national regulations. Please follow these regulations.

  • Page 22: Battery Indicator

    b. Battery Indicator Battery discharged Battery charged Fig. 13: Battery discharge indicator Display An alpha-numeric liquid crystal display is fitted in the centre of the unit that shows the hours worked. The display is backlight (the backlight is normally lighted). Alarms The same display can also indicate the alarm state, showing a code corresponding to the type of alarm.

  • Page 23: Charging

    Hourglass Symbol: It blinks when the hour meter is working. c. Charging  Before using the charger, please fully understand the instructions of the charger instructions.  Always follow these instructions.  The room, where you are charging must be ventilated. ...

  • Page 24: Regular Maintenance

    9. REGULAR MAINTENANCE  Only qualified and trained personnel are allowed to do maintenance on this truck.  Before maintaining, remove the load and lower the forks to the lowest position.  If you need to lift the truck, follow chapter 4 b by using designated lashing or jacking equipment.

  • Page 25: Lubricating Points

     Check if correct fuses are used, if necessary replace.  Test the audio warning signal  Check the contactors  Check the frame leakage (insulation test)  Check function and wear of the accelerator  Check the electrical system of the drive motor b.Lubricating points Lubricate the marked points according to the maintenance checklist.

This manual is also suitable for:

Edge pse12n1600Edge pse12n2900Edge pse12n3200Edge pse12n3600

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