Rockwell Automation PowerFlex 40 Quick Start Manual

Rockwell Automation PowerFlex 40 Quick Start Manual

Adjustable frequency ac drive
Hide thumbs Also See for PowerFlex 40:

Advertisement

PowerFlex 40 Adjustable
Frequency AC Drive
FRN 3.xx
This Quick Start guide summarizes the basic steps needed to install,
start-up and program the PowerFlex 40 Adjustable Frequency AC Drive.
The information provided Does Not replace the User Manual and is
intended for qualified drive service personnel only.
For detailed PowerFlex 40 information including EMC instructions,
application considerations and related precautions refer to the
PowerFlex 40 User Manual, Publication 22B-UM001... on the CD
supplied with the drive or at
General Precautions
ATTENTION: The drive contains high voltage capacitors which take
time to discharge after removal of mains supply. Before working on
!
drive, ensure isolation of mains supply from line inputs [R, S, T (L1,
L2, L3)]. Wait three minutes for capacitors to discharge to safe voltage
levels. Failure to do so may result in personal injury or death.
Darkened display LEDs is not an indication that capacitors have
discharged to safe voltage levels.
ATTENTION: Equipment damage and/or personal injury may result
if parameter A092 [Auto Rstrt Tries] or A094 [Start At PowerUp] is
!
used in an inappropriate application. Do not use this function without
considering applicable local, national and international codes,
standards, regulations or industry guidelines.
ATTENTION: Only qualified personnel familiar with adjustable
frequency AC drives and associated machinery should plan or
!
implement the installation, start-up and subsequent maintenance of the
system. Failure to comply may result in personal injury and/or
equipment damage.
ATTENTION: This drive contains ESD (Electrostatic Discharge)
sensitive parts and assemblies. Static control precautions are required
!
when installing, testing, servicing or repairing this assembly.
Component damage may result if ESD control procedures are not
followed. If you are not familiar with static control procedures,
reference A-B publication 8000-4.5.2, "Guarding Against Electrostatic
Damage" or any other applicable ESD protection handbook.
ATTENTION: An incorrectly applied or installed drive can result in
component damage or a reduction in product life. Wiring or application
!
errors, such as, undersizing the motor, incorrect or inadequate AC
supply, or excessive ambient temperatures may result in malfunction of
the system.
www.rockwellautomation.com/literature.
Quick Start

Advertisement

Table of Contents
loading

Summary of Contents for Rockwell Automation PowerFlex 40

  • Page 1 FRN 3.xx This Quick Start guide summarizes the basic steps needed to install, start-up and program the PowerFlex 40 Adjustable Frequency AC Drive. The information provided Does Not replace the User Manual and is intended for qualified drive service personnel only.
  • Page 2: Mounting Considerations

    Use Mounting Option B 50°C (122°F) IP 20/Open Type Use Mounting Option B Rating requires installation of the PowerFlex 40 IP 30/NEMA 1/UL Type 1 option kit. General Grounding Requirements Important: The MOV to ground jumper must be removed if the drive is installed on an ungrounded or resistive grounded distribution system.
  • Page 3 English-3 Specifications, Fuses and Circuit Breakers Drive Ratings Power Output Ratings Input Ratings Branch Circuit Protection Dissipation Catalog Number 140M Motor Voltage IP20 Open kW (HP) Amps Range kVA Amps Fuses Protectors Contactors Watts 100 - 120V AC (±10%) – 1-Phase Input, 0 - 230V 3-Phase Output 22B-V2P3N104 0.4 (0.5) 90-132 1.15 9.0...
  • Page 4 Control Ride Through: Minimum ride through is 0.5 Secs - typical value 2 Secs Faultless Power Ride Through: 100 milliseconds Dynamic Braking Internal brake IGBT included with all ratings except No Brake versions. Refer to Appendix B of the PowerFlex 40 User Manual on CD for DB resistor ordering information.
  • Page 5: Power Wiring

    English-5 Power Wiring Power Wire Rating Recommended Copper Wire Unshielded 600V, 75°C (167°F) THHN/THWN 15 Mils insulated, dry location Anixter OLF-7xxxxx, Shielded 600V, 75°C or 90°C (167°F or 194°F) RHH/ Belden 29501-29507 or RHW-2 equivalent Anixter 7V-7xxxx-3G Shielded Tray rated 600V, 75°C or 90°C (167°F or 194°F) Shawflex 2ACD/3ACD or RHH/RHW-2 equivalent...
  • Page 6: I/O Wiring Recommendations

    Ungrounded distribution system necessary. • Install Line Reactor 240V open delta configuration (stinger leg) Refer to Appendix B of the PowerFlex 40 User Manual on CD for accessory ordering information. I/O Wiring Recommendations Wire Type(s) Description...
  • Page 7: Control Terminal Block

    When the ENBL jumper is removed, I/O Terminal 01 will always act as a hardware enable, causing a coast to stop. Refer to the PowerFlex 40 User Manual on CD for more information.
  • Page 8 English-8 Control I/O Terminal Designations No. Signal Default Description Param. Relay N.O. Fault Normally open contact for output relay. A055 Relay Common – Common for output relay. Relay N.C. Fault Normally closed contact for output relay. A055 Analog Output Select 0-10V Sets analog output to either voltage or current.
  • Page 9: Prepare For Drive Start-Up

    Important: To disable reverse operation, see A095 [Reverse Disable]. If a fault appears on power up, refer to page 17 for an explanation of the fault code. For complete troubleshooting information, refer to the PowerFlex 40 User Manual on the CD supplied with the drive.
  • Page 10: Integral Keypad

    English-10 Integral Keypad ➋ ➊ ➌ Menu Description VOLTS Display Group (View Only) AMPS HERTZ Consists of commonly viewed drive operating conditions. PROGRAM FAULT ➎ ➍ Basic Program Group Consists of most commonly used programmable functions. ➑ ➏ ➐ Advanced Program Group Consists of remaining programmable functions.
  • Page 11: Viewing And Editing Parameters

    English-11 Viewing and Editing Parameters The last user-selected Display Group parameter is saved when power is removed and is displayed by default when power is reapplied. The following is an example of basic integral keypad and display functions. This example provides basic navigation instructions and illustrates how to program the first Program Group parameter.
  • Page 12: Display Group Parameters

    [Torque Current] 0.01 Amps Smart Start-Up with Basic Program Group Parameters The PowerFlex 40 is designed so that start up is simple and efficient. The Program Group contains the most commonly used parameters. = Stop drive before changing this parameter.
  • Page 13 English-13 See the PowerFlex 40 User Manual on CD for more information on parameters. = Stop drive before changing this parameter. Parameter Min/Max Display/Options Default P037 [Stop Mode] 0 = “Ramp, CF” 1 = “Coast, CF” Active stop mode for all stop sources [e.g. keypad, 2 = “DC Brake, CF”...
  • Page 14 English-14 See the PowerFlex 40 User Manual on CD for more information on parameters. Parameter Min/Max Display/Options Default A059 [Opto Out1 Level] 0.0/9999 A062 [Opto Out2 Level] A055, A058 & A061 Setting A056, A059 & A062 Min/Max 0/400 Hz 0/180%...
  • Page 15 English-15 See the PowerFlex 40 User Manual on CD for more information on parameters. Parameter Min/Max Display/Options Default A079 [Jog Accel/Decel] 0.1/600.0 Secs 0.1 Secs 10.0 Secs A080 [DC Brake Time] 0.0/99.9 Secs 0.1 Secs 0.0 Secs A setting of 99.9 Secs = Continuous 0.0/(Drive Amps ×...
  • Page 16 English-16 See the PowerFlex 40 User Manual on CD for more information on parameters. Parameter Min/Max Display/Options Default A111 [Anlg In 0-10V Hi] 0.0/100.0% 0.1% 100.0% A112 [Anlg In4-20mA Lo] 0.0/100.0% 0.1% 0.0% A113 [Anlg In4-20mA Hi] 0.0/100.0% 0.1% 100.0% A114 [Slip Hertz @ FLA] 0.0/10.0 Hz...
  • Page 17: Fault Codes

    English-17 Fault Codes To clear a fault, press the Stop key, cycle power or set A100 [Fault Clear] to 1 or Fault Description Auxiliary Input Check remote wiring. Power Loss Monitor the incoming AC line for low voltage or line power interruption. UnderVoltage Monitor the incoming AC line for low voltage or line power interruption.
  • Page 18: Drive Dimensions

    (used with Comm Cover) (used with Comm Cover) U.S. Allen-Bradley Drives Technical Support Tel: (1) 262.512.8176, Fax: (1) 262.512.2222, Email: support@drives.ra.rockwell.com, Online: www.ab.com/support/abdrives Publication 22B-QS001C-EN-P – October 2005 Supersedes January 2004 Copyright © 2005 Rockwell Automation, Inc. All rights reserved. Printed in Taiwan.

Table of Contents