Related Manuals for Rockwell Automation Allen-Bradley PowerFlex 400P Series
Summary of Contents for Rockwell Automation Allen-Bradley PowerFlex 400P Series
- Page 1 400P 400P Adjustable Frequency AC Drive for General Industrial Applications FRN 1.xx - 4.xx Quick Start www.abpowerflex.com...
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Page 2: Important User Information
In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment. -
Page 3: General Precautions
Quick Start PowerFlex 400P Adjustable Frequency AC Drive FRN 4.xx This Quick Start guide summarizes the basic steps needed to install, start-up and program the PowerFlex 400P Adjustable Frequency AC Drive. The information provided Does Not replace the User Manual and is intended for qualified drive service personnel only. -
Page 4: Mounting Considerations
English-2 PowerFlex 400P Adjustable Frequency AC Drive Quick Start ATTENTION: The bus regulator function is extremely useful for preventing nuisance overvoltage faults resulting from aggressive decelerations, overhauling loads, and eccentric loads. However, it can also cause either of the following two conditions to occur. 1. -
Page 5: Minimum Mounting Clearances
PowerFlex 400P Adjustable Frequency AC Drive Quick Start English-3 Minimum Mounting Clearances Figure 1: Frame C Mounting Clearances 25 mm (1.0 in.) 120 mm 120 mm (4.7 in.) (4.7 in.) 120 mm 120 mm (4.7 in.) (4.7 in.) Closest object that may restrict air flow through the drive heat sink and chassis. -
Page 6: General Grounding Requirements
English-4 PowerFlex 400P Adjustable Frequency AC Drive Quick Start General Grounding Requirements Required Input Fusing Required Branch Circuit Disconnect Ungrounded Distribution Systems ATTENTION: PowerFlex 400P drives contain protective MOVs that are referenced to ground. These devices must be disconnected if the drive is installed on an ungrounded or resistive grounded distribution system. - Page 7 PowerFlex 400P Adjustable Frequency AC Drive Quick Start English-5 CE Conformity Refer to the PowerFlex 400P User Manual, publication 22P-UM001 for details on how to comply with the Low Voltage (LV) and Electromagnetic Compatibility (EMC) Directives. EMC Line Filters 480V 50/60 Hz 3-Phase 480V 50/60 Hz 3-Phase Catalog Number Catalog Number...
- Page 8 English-6 PowerFlex 400P Adjustable Frequency AC Drive Quick Start Specifications, Fuses and Circuit Breakers Category Specification Agency Marked for all applicable European Directives Certification EMC Directive (2014/30/EU) EN 61800-3 Low Voltage Directive (2014/35/EU) EN 61800-5-1 Protection Bus Overvoltage Trip: 380-460V AC Input: 810V DC bus voltage (equivalent to 575V AC incoming line) Bus Undervoltage Trip: 380-480V AC Input: 390V DC bus voltage (equivalent to 275V AC...
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Page 9: Power Wiring
PowerFlex 400P Adjustable Frequency AC Drive Quick Start English-7 Power Wiring Figure 3: Power Terminal Blocks R/L1 S/L2 T/L3 U/T1 V/T2 W/T3 P2 Frame C DC– BR– Frame D R/L1 S/L2 T/L3 DC– U/T1 V/T2 W/T3 Frame E: 480V 37-45kW (50-60HP) R/L1 S/L2 T/L3 P1 P2 DC–... - Page 10 English-8 PowerFlex 400P Adjustable Frequency AC Drive Quick Start Important: For Frame E, 480V 55-75 kW (75-100 HP) drives, take care to place the wire beneath the jumper and not above it when connecting to terminals P1 and P2. Bottom view of terminal block and wire Jumper Wire Wire...
- Page 11 PowerFlex 400P Adjustable Frequency AC Drive Quick Start English-9 Power Terminal Block Specifications Frame Maximum Wire Size Minimum Wire Size Recommended Torque 8.4 mm (8 AWG) 1.3 mm (16 AWG) 2.9 N-m (26 lb.-in.) 33.6 mm (2 AWG) 8.4 mm (8 AWG) 5.1 N-m (45 lb.-in.) 480V...
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Page 12: I/O Wiring Recommendations
English-10 PowerFlex 400P Adjustable Frequency AC Drive Quick Start I/O Wiring Recommendations Wire Type(s) Description Minimum Insulation Rating Belden 8760/9460 0.8 mm (18AWG), twisted pair, 100% 300V (or equiv.) shield with drain. 60 degrees C (140 degrees F) Belden 8770 0.8 mm (18AWG), 3 conductor, shielded for (or equiv.) -
Page 13: Control Terminal Block
PowerFlex 400P Adjustable Frequency AC Drive Quick Start English-11 Control Terminal Block Typical Typical Stop/ (1)(4) SRC Wiring SNK Wiring Function Loss 1 of 7 Digital Input Circuits Start/Run FWD Direction/Run REV Enable Jumper Digital Common Digital Input 1 ENBL Digital Input 2 Digital Input 3 Digital Input 4... - Page 14 English-12 PowerFlex 400P Adjustable Frequency AC Drive Quick Start Control I/O Terminal Designations No. Signal Default Description Param. Stop Coast Factory installed jumper or a normally closed input must P036 Function Loss be present for the drive to start. Program with P036 [Start Source]. Start/Run FWD –...
- Page 15 PowerFlex 400P Adjustable Frequency AC Drive Quick Start English-13 Relay Terminal Designations and DIP Switches No. Signal Default Description Param. #1 Relay N.O. Ready/Fault Normally open contact for No. 1 output relay. T055 #1 Relay Common – Common for output relay. #1 Relay N.C.
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Page 16: Prepare For Drive Start-Up
English-14 PowerFlex 400P Adjustable Frequency AC Drive Quick Start Prepare For Drive Start-Up ATTENTION: Power must be applied to the drive to perform the following start-up procedures. Some of the voltages present are at incoming line potential. To avoid electric shock hazard or damage to equipment, only qualified service personnel should perform the following procedure. -
Page 17: Integral Keypad
PowerFlex 400P Adjustable Frequency AC Drive Quick Start English-15 Integral Keypad Operator Keys Name Description Escape Back one step in programming menu. Cancel a change to a parameter value and exit Program Mode. Select Advance one step in programming menu. Select a digit when viewing parameter value. -
Page 18: Led Status Indicators
English-16 PowerFlex 400P Adjustable Frequency AC Drive Quick Start LED Status Indicators LED State Description Program Status Steady Red Indicates parameter value can be changed. Selected digit will flash. Fault Status Flashing Red Indicates that the drive is faulted. Speed Status Steady Green Indicates that the digital speed control keys are enabled. -
Page 19: Viewing And Editing Parameters
PowerFlex 400P Adjustable Frequency AC Drive Quick Start English-17 Viewing and Editing Parameters The following is an example of basic integral keypad and display functions. This example provides basic navigation instructions and illustrates how to program the first Basic Program Group parameter. Step Key(s) Example Displays... - Page 20 English-18 PowerFlex 400P Adjustable Frequency AC Drive Quick Start Basic Display Group Parameters The Basic Program Group contains the most commonly changed parameters. Parameter Min/Max Display/Options b001 [Output Freq] 0.00/[Maximum Freq] 0.01 Hz b002 [Commanded Freq] 0.00/[Maximum Freq] 0.01 Hz 0.0/(Drive Amps ×...
- Page 21 PowerFlex 400P Adjustable Frequency AC Drive Quick Start English-19 = Stop drive before changing this parameter. Parameter Min/Max Display/Options Default P038 [Speed Reference] 0 = “Drive Keypad” 1 = “InternalFreq” Sets the source of the speed reference to the 2 = “Analog In 1” drive.
- Page 22 English-20 PowerFlex 400P Adjustable Frequency AC Drive Quick Start Parameter Min/Max Display/Options Default T056 [Relay Out1 Level] 0.0/9999 T061 [Relay Out2 Level] T055 and T060 Setting T056 and T061 Min/Max 0/320 Hz 0/180% 0/815 Volts 0/100% 1/180 degs 1/9999 counts 0.1/9999 seconds T058 [Relay 1 On Time] 0.0/600.0 Secs...
- Page 23 PowerFlex 400P Adjustable Frequency AC Drive Quick Start English-21 Parameter Min/Max Display/Options Default T073 [Analog In 2 Sel] T073 Option Setting Input Range DIP Switch AI2 Setting Current Mode 0-20 mA 20 mA Current Mode 4-20 mA 20 mA Voltage Mode - Unipolar 0-10V Voltage Mode - Bipolar -10 to +10V...
- Page 24 English-22 PowerFlex 400P Adjustable Frequency AC Drive Quick Start Parameter Min/Max Display/Options Default T091 [Wake Sel] 0/13 0 = “AI1 > WakLvl” 8 = “AI1 > WakDev” 1 = “AI1 < WakLvl” 9 = “AI1 < WakDev” 2 = “AI2 > WakLvl” 10 = “AI2 >...
- Page 25 PowerFlex 400P Adjustable Frequency AC Drive Quick Start English-23 Parameter Min/Max Display/Options Default A153 [PID Feedback Sel] 0 = “Analog In 1” 4 = “ACT1 + ACT2” 1 = “Analog In 2” 5 = “ACT1 * ACT2” 2 = “Comm Port” 6 = “ACT1 / ACT2”...
- Page 26 English-24 PowerFlex 400P Adjustable Frequency AC Drive Quick Start Parameter Min/Max Display/Options Default A188 [Skip Frequency 1] 0/320 Hz 1 Hz 0 Hz A189 [Skip Freq Band 1] 0.0/30.0 Hz 0.1 Hz 0.0 Hz A190 [Skip Frequency 2] 0/320 Hz 1 Hz 0 Hz A191 [Skip Freq Band 2]...
- Page 27 [Testpoint Data] 0/FFFF 1 Hex Read Only d320 [Control SW Ver] 1.00/99.99 0.01 Read Only d321 [Drive Type] Used by Rockwell Automation field service personnel. d322 [Output Speed] 0.0/100.0% 0.1% Read Only d323 [Output RPM] 0/24000 RPM 1 RPM Read Only d324 [Fault Frequency] 0.00/320.00 Hz...
- Page 28 English-26 PowerFlex 400P Adjustable Frequency AC Drive Quick Start Parameter Min/Max Display/Options Default 0.0/(Drive Amps × 2) d325 [Fault Current] 0.1 Amps Read Only d326 [Fault Bus Volts] 0/820 VDC 1 VDC Read Only d327 [Status @ Fault] Read Only d328 [PID Feedbk Displ] -200.0/200.0% 0.1%...
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Page 29: Fault Codes
PowerFlex 400P Adjustable Frequency AC Drive Quick Start English-27 Fault Codes To clear a fault, press the Stop key, cycle power or set A100 [Fault Clear] to 1 or 2. Fault Description Auxiliary Input Check remote wiring. Verify communications programming for intentional fault. Power Loss Monitor the incoming AC line for low voltage or line power interruption. - Page 30 English-28 PowerFlex 400P Adjustable Frequency AC Drive Quick Start Dimensions PowerFlex 400P Frames Output Power Frame Size 400-480V AC Input 2.2-7.5 3-10 11-15 15-20 18.5-22 25-30 30-37 40-50 45-75 60-100 90-110 125-150 132-160 200-250 200-250 300-350 Figure 5: PowerFlex 400P Frames C-F IP20/66 Dimensions are in millimeters and (inches).
- Page 31 PowerFlex 400P Adjustable Frequency AC Drive Quick Start English-29 EMC Line Filters Figure 6: Catalog Numbers: 22-RF018-CS, Figure 7: Catalog Numbers: 22-RFD036, 22-RF018-CL, 22-RF026-CS, 22-RF026-CL, 22-RFD050, 22-RFD070, 22-RFD100, 22-RF026-CL, 22-RF034-CS 22-RFD150, 22-RFD180 (5.12) (2.36) (3.54) (1.26) (12.17) (11.69) (11.69) 5.5 (0.22) (0.67) (1.18) Catalog...
- Page 32 English-30 PowerFlex 400P Adjustable Frequency AC Drive Quick Start Figure 8: Catalog Numbers: 22-RFD208 1000 (39.37) (36.93) (35.43) (35.94) (0.26) (3.15) (4.33) (11.81)
- Page 33 PowerFlex 400P Adjustable Frequency AC Drive Quick Start English-31 Figure 9: Catalog Numbers: 22-RFD323 and 22-RFD480 (0.24) ø 9 (0.35) 12.5 45° (0.49) (0.39) (1.97) (2.36) (2.36) (0.12) (2.52) Ø 10.8 (0.71) (0.43) (11.81) (0.98) Catalog Number 22-RFD323 300 (11.81) 735 (28.94) 145 (5.71) 275 (10.83) 689 (27.13) 64 (2.52) 180 (7.09) 22-RFD480 300 (11.81) 882 (34.72) 145 (5.71) 275 (10.83) 836 (32.91) 64 (2.52) 240 (9.45)
- Page 34 Americas: Rockwell Automation, 1201 South Second Street, Milwaukee, WI 53204-2496 USA, Tel: (1) 414.382.2000, Fax: (1) 414.382.4444 Europe/Middle East/Africa: Rockwell Automation NV, Pegasus Park, De Kleetlaan 12a, 1831 Diegem, Belgium, Tel: (32) 2 663 0600, Fax: (32) 2 663 0640 Asia Pacific: Rockwell Automation, Level 14, Core F, Cyberport 3, 100 Cyberport Road, Hong Kong, Tel: (852) 2887 4788, Fax: (852) 2508 1846 Publication 22P-QS001C-EN-P –...