Rockwell Automation Allen-Bradley PowerFlex 400 Installation Instructions Manual
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Rockwell Automation Allen-Bradley PowerFlex 400 Installation Instructions Manual

Rockwell Automation Allen-Bradley PowerFlex 400 Installation Instructions Manual

Ac drive packages for fan and pump
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Installation Instructions
Original Instructions
PowerFlex 400 AC Drive Packages for Fan and Pump
Catalog Number 23C

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Summary of Contents for Rockwell Automation Allen-Bradley PowerFlex 400

  • Page 1: Nema/Ul Type

    Installation Instructions Original Instructions PowerFlex 400 AC Drive Packages for Fan and Pump Catalog Number 23C...
  • Page 2 If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired. In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.

  • Page 3: Table Of Contents

    Control and Signal Wiring ........94 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 4 Installing the Required External/Separate Input Disconnect ..189 Installing Input/Output Power Wiring......189 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 5 History of Changes 23C-IN001C-EN-P, November 2015 ......205 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 6 Table of Contents Notes: Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...

  • Page 7: Summary Of Changes

    12, 3R, 4. Added part numbers for Style M/N Circuit Breaker Packages Operator Handle (NEMA/UL Type 1/12) for Enclosure Options A and H and Operator Handle (NEMA/UL Type 3R/4) for Enclosure Options X and E. Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 8 Summary of Changes Notes: Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...

  • Page 9: Preface

    For this reason, the following topics have not been included: • Specifications • Troubleshooting • Startup • Programming and Parameters Refer to the PowerFlex 400 User Manual, publication 22C-UM001 for detailed drive information. Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...

  • Page 10: Manual Conventions

    22C-UM001for test point locations). The voltage must be zero. ATTENTION: When provided with a circuit breaker, the circuit breaker serves as a disconnect only. Suitable branch circuit protection, such as fuses, need to be provided upstream of the circuit breaker. Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...

  • Page 11: Catalog Number Explanation

    55 (75) 75 (100) 90 (125) 110 (150) 132 (200) 160 (250) 200 (300) 250 (350) (1) Configured amp ratings may differ from standalone drive ratings. Configured drives sized per NEC motor amps. Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...

  • Page 12: Additional Resources

    Provides declarations of conformity, certificates, and other certification details. You can view or download publications at http://www.rockwellautomation.com/literature/. To order paper copies of technical documentation, contact your local Allen-Bradley distributor or Rockwell Automation sales representative. Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...

  • Page 13: Main Input Disconnect Package (Style A/M)

    Suitable branch circuit protection, such as fuses, need to be provided upstream of the circuit breaker. The door-mounted handle accepts up to three padlocks. Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...

  • Page 14: Main Fuses (Fu1-Fu3)

    The recommended fuse type for all PowerFlex 400 Drive Packages for Fan and Pump Applications is UL Class J. Table 1 - Fuse Recommendations Drive Rating Fuse Rating Input Voltage Amps 208V AC – 3 Phase 18.5 460V AC – 3 Phase 18.5 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...

  • Page 15: Electrical Installation

    (3/0 AWG) 31.1 N•m (275 lb•in) (1) Maximum/minimum sizes that the terminal block will accept - these are not recommendations. If national or local codes require sizes outside the range, lugs may be used. Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...

  • Page 16: Output Power Wiring

    300 MCM 40.0 N•m (354 lb•in) (1) Maximum/minimum sizes that the terminal block will accept - these are not recommendations. If national or local codes require sizes outside the range, lugs may be used. Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...

  • Page 17: Control And Signal Wiring

    Maximum Wire Size Minimum Wire Size Torque 208…460V AC 1.3 mm (16 AWG) 0.13 mm (26 AWG) 0.5…0.8 N•m (4.4…7 lb•in) (1) Maximum/minimum sizes that the terminal block will accept - these are not recommendations. Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...

  • Page 18: Parameter Defaults (Style A/M)

    Relay Out7 Sel R233 0 “Ready/Fault” codes, standards, regulations Comm Loss Action C105 0 “Fault” Relay Out7 Level R234 or industry guidelines. Comm Loss Time C106 5.0 Secs Relay Out8 Sel R236 0 “Ready/Fault” Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...

  • Page 19: Drawing Index

    95D01552 Without 95D02451 95D02497 95D01563 With or NEMA/UL Type 4 98D01537 97D01548 95D01565 95D01551 A & M Without 95D02455 95D02495 95D01553 With or NEMA/UL Type 3R 98D01535 97D01548 95D01554 95D01550 Without 95D02453 95D02493 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...

  • Page 20: Ac - Main Input Disconnect

    95D01864 95D01868 95D00791 95D00690 95D00792 95D00753 460V AC 98D00756 97D00754 95D01367 95D01359 95D01369 95D01361 95D01370 95D01362 95D01575 With or NEMA/UL Type 12 98D01535 97D01548 95D01576 95D01552 A & M Without 95D02470 95D02476 95D01579 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 21 98D01537 With or NEMA/UL Type 4 97D01548 95D01565 95D01551 Without 95D02469 95D02475 98D01538 95D01568 460V AC A & M 95D01553 With or 95D01554 NEMA/UL Type 3R 98D01535 97D01548 95D01550 Without 95D02468 95D02474 95D01557 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...

  • Page 22: Schematic Drawings

    Chapter 1 Main Input Disconnect Package (Style A/M) Schematic Drawings Figure 1 - 3.0…50 Hp, 208V AC and 3.0…150 Hp, 460V AC Drives - NEMA/UL Type 1 98D00697 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 23 Main Input Disconnect Package (Style A/M) Chapter 1 Figure 2 - 3.0…50 Hp, 208V AC and 3.0…150 Hp, 460V AC Drives with Line Reactor - NEMA/UL Type 1 98D00756 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 24 Chapter 1 Main Input Disconnect Package (Style A/M) Figure 3 - 200 Hp, 460V AC Drives - NEMA/UL Type 1 98D01888 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 25 Main Input Disconnect Package (Style A/M) Chapter 1 Figure 4 - 250…350 Hp, 460V AC Drives - NEMA/UL Type 1 98D01887 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 26 Chapter 1 Main Input Disconnect Package (Style A/M) Figure 5 - 3.0…50 Hp, 208V AC and 3.0…150 Hp, 460V AC Drives - NEMA/UL Type 12 and 3R 98D01535 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 27 Main Input Disconnect Package (Style A/M) Chapter 1 Figure 6 - 3.0…50 Hp, 208V AC and 3.0…100 Hp, 460V AC Drives - NEMA/UL Type 4 98D01537 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 28 Chapter 1 Main Input Disconnect Package (Style A/M) Figure 7 - 125…150 Hp, 460V AC Drives - NEMA/UL Type 4 98D01538 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...

  • Page 29: Interconnect Drawings

    Main Input Disconnect Package (Style A/M) Chapter 1 Interconnect Drawings Figure 8 - 3.0…50 Hp, 208V AC and 3.0…150 Hp, 460V AC Drives - NEMA/UL Type 1 97D00696 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...

  • Page 30: Nema/Ul Type 12

    Chapter 1 Main Input Disconnect Package (Style A/M) Figure 9 - 3.0…50 Hp, 208V AC and 3.0…150 Hp, 460V AC Drives with Line Reactor - NEMA/UL Type 1 97D00754 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 31 Main Input Disconnect Package (Style A/M) Chapter 1 Figure 10 - 200 Hp, 460V AC Drives - NEMA/UL Type 1 97D01890 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 32 Chapter 1 Main Input Disconnect Package (Style A/M) Figure 11 - 250…350 Hp, 460V AC Drives - NEMA/UL Type 1 97D01889 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 33 Main Input Disconnect Package (Style A/M) Chapter 1 Figure 12 - 3.0…50 Hp, 208V AC and 3.0…150 Hp, 460V AC Drives - NEMA/UL Type 12, 4, and 3R 97D01548 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...

  • Page 34: Layout Drawings

    Chapter 1 Main Input Disconnect Package (Style A/M) Layout Drawings Figure 13 - 3.0…10 Hp, 208V AC and 3.0…20 Hp, 460V AC Drives - NEMA/UL Type 1 95D00758 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 35 Main Input Disconnect Package (Style A/M) Chapter 1 Figure 14 - 15…20 Hp, 208V AC and 25…40 Hp, 460V AC Drives - NEMA/UL Type 1 95D00759 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 36 Chapter 1 Main Input Disconnect Package (Style A/M) Figure 15 - 25…30 Hp, 208V AC Drives - NEMA/UL Type 1 95D00775 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 37 Main Input Disconnect Package (Style A/M) Chapter 1 Figure 16 - 40 Hp, 208V AC and 50…100 Hp, 460V AC Drives - NEMA/UL Type 1 95D00760 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 38 Chapter 1 Main Input Disconnect Package (Style A/M) Figure 17 - 50 Hp, 208V AC Drives - NEMA/UL Type 1 95D00776 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 39 Main Input Disconnect Package (Style A/M) Chapter 1 Figure 18 - 125…150 Hp, 460V AC Drives - NEMA/UL Type 1 95D01262 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 40 Chapter 1 Main Input Disconnect Package (Style A/M) Figure 19 - 200…250 Hp, 460V AC Drives - NEMA/UL Type 1 95D01862 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 41 Main Input Disconnect Package (Style A/M) Chapter 1 Figure 20 - 300…350 Hp, 460V AC Drives - NEMA/UL Type 1 95D01864 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 42 Chapter 1 Main Input Disconnect Package (Style A/M) Figure 21 - 3.0…5.0 Hp, 208V AC and 3.0…10 Hp, 460V AC Drives with Line Reactor - NEMA/UL Type 1 95D00791 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 43 Main Input Disconnect Package (Style A/M) Chapter 1 Figure 22 - 7.5…10 Hp, 208V AC and 15…20 Hp, 460V AC Drives with Line Reactor - NEMA/UL Type 1 95D00792 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 44 Chapter 1 Main Input Disconnect Package (Style A/M) Figure 23 - 15…20 Hp, 208V AC and 25…40 Hp, 460V AC Drives with Line Reactor - NEMA/UL Type 1 95D01367 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 45 Main Input Disconnect Package (Style A/M) Chapter 1 Figure 24 - 25…30 Hp, 208V AC Drives with Line Reactor - NEMA/UL Type 1 95D01368 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 46 Chapter 1 Main Input Disconnect Package (Style A/M) Figure 25 - 40…50 Hp, 208V AC and 50…100 Hp, 460V AC Drives with Line Reactor - NEMA/UL Type 1 95D01369 LABEL Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 47 Main Input Disconnect Package (Style A/M) Chapter 1 Figure 26 - 125…150 Hp, 460V AC Drives with Line Reactor - NEMA/UL Type 1 95D01370 LABEL Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 48 Chapter 1 Main Input Disconnect Package (Style A/M) Figure 27 - 3.0…10 Hp, 208V and 3.0…20 Hp, 460V AC Drives - NEMA/UL Type 12 95D01575 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 49 Main Input Disconnect Package (Style A/M) Chapter 1 Figure 28 - 15…20 Hp, 208V AC and 25…40 Hp 460V AC Drives - NEMA/UL Type 12 95D01576 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 50 Chapter 1 Main Input Disconnect Package (Style A/M) Figure 29 - 25…30 Hp, 208V AC Drives - NEMA/UL Type 12 95D02451 7 1/2 [190.5] Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 51 Main Input Disconnect Package (Style A/M) Chapter 1 Figure 30 - 40…50 Hp, 208V AC Drives - NEMA/UL Type 12 95D02497 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 52 Chapter 1 Main Input Disconnect Package (Style A/M) Figure 31 - 50…60 Hp, 460V AC Drives - NEMA/UL Type 12 95D02470 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 53 Main Input Disconnect Package (Style A/M) Chapter 1 Figure 32 - 75…100 Hp, 460V AC Drives - NEMA/UL Type 12 95D02476 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 54 Chapter 1 Main Input Disconnect Package (Style A/M) Figure 33 - 125…150 Hp, 460V AC Drives - NEMA/UL Type 12 95D01579 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 55 Main Input Disconnect Package (Style A/M) Chapter 1 Figure 34 - 3.0…5.0 Hp, 460V AC Drives - NEMA/UL Type 4 95D02442 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 56 Chapter 1 Main Input Disconnect Package (Style A/M) Figure 35 - 3.0…10 Hp, 208V AC and 7.5…20 Hp, 460V AC Drives - NEMA/UL Type 4 95D01563 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 57 Main Input Disconnect Package (Style A/M) Chapter 1 Figure 36 - 15…20 Hp, 208V AC and 25…40 Hp, 460V AC Drives - NEMA/UL Type 4 95D01565 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 58 Chapter 1 Main Input Disconnect Package (Style A/M) Figure 37 - 25…30 Hp, 208V AC Drives - NEMA/UL Type 4 95D02455 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 59 Main Input Disconnect Package (Style A/M) Chapter 1 Figure 38 - 40…50 Hp, 208V AC Drives - NEMA/UL Type 4 95D02495 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 60 Chapter 1 Main Input Disconnect Package (Style A/M) Figure 39 - 50…60 Hp, 460V AC Drives - NEMA/UL Type 4 95D02469 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 61 Main Input Disconnect Package (Style A/M) Chapter 1 Figure 40 - 75…100 Hp, 460V AC Drives - NEMA/UL Type 4 95D02475 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 62 Chapter 1 Main Input Disconnect Package (Style A/M) Figure 41 - 125…150 Hp, 460V AC Drives - NEMA/UL Type 4 95D01568 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 63 Main Input Disconnect Package (Style A/M) Chapter 1 Figure 42 - 3.0…10 Hp, 208V AC and 3.0…20 Hp, 460V AC Drives - NEMA/UL Type 3R 95D01553 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 64 Chapter 1 Main Input Disconnect Package (Style A/M) Figure 43 - 15…20 Hp, 208V AC and 25…40 Hp, 460V AC Drives - NEMA/UL Type 3R 95D01554 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 65 Main Input Disconnect Package (Style A/M) Chapter 1 Figure 44 - 25…30 Hp, 208V AC Drives - NEMA/UL Type 3R 95D02453 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 66 Chapter 1 Main Input Disconnect Package (Style A/M) Figure 45 - 40…50 Hp, 208V AC Drives - NEMA/UL Type 3R 95D02493 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 67 Main Input Disconnect Package (Style A/M) Chapter 1 Figure 46 - 50…60 Hp, 460V AC Drives - NEMA/UL Type 3R 95D02468 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 68 Chapter 1 Main Input Disconnect Package (Style A/M) Figure 47 - 75…100 Hp, 460V AC Drives - NEMA/UL Type 3R 95D02474 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 69 Main Input Disconnect Package (Style A/M) Chapter 1 Figure 48 - 125…150 Hp, 460V AC Drives - NEMA/UL Type 3R 95D01557 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...

  • Page 70: Outline Drawings

    Chapter 1 Main Input Disconnect Package (Style A/M) Outline Drawings Figure 49 - 3.0…10 Hp, 208V AC and 3.0…20 Hp, 460V AC Drives - NEMA/UL Type 1 95D00689 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 71 Main Input Disconnect Package (Style A/M) Chapter 1 Figure 50 - 15…20 Hp, 208V AC and 25…40 Hp, 460V AC Drives - NEMA/UL Type 1 95D00691 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 72 Chapter 1 Main Input Disconnect Package (Style A/M) Figure 51 - 25…30 Hp, 208V AC Drives - NEMA/UL Type 1 95D00692 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 73 Main Input Disconnect Package (Style A/M) Chapter 1 Figure 52 - 40 Hp, 208V AC and 50…100 Hp, 460V AC Drives - NEMA/UL Type 1 95D00693 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 74 Chapter 1 Main Input Disconnect Package (Style A/M) Figure 53 - 50 Hp, 208V AC Drives - NEMA/UL Type 1 95D00694 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 75 Main Input Disconnect Package (Style A/M) Chapter 1 Figure 54 - 125…150 Hp, 460V AC Drives - NEMA/UL Type 1 95D01264 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 76 Chapter 1 Main Input Disconnect Package (Style A/M) Figure 55 - 200…250 Hp, 460V AC Drives - NEMA/UL Type 1 95D01866 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 77 Main Input Disconnect Package (Style A/M) Chapter 1 Figure 56 - 300…350 Hp, 460V AC Drives - NEMA/UL Type 1 95D01868 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 78 Chapter 1 Main Input Disconnect Package (Style A/M) Figure 57 - 3.0…5.0 Hp, 208V AC and 3.0…10 Hp, 460V AC Drives with Line Reactor - NEMA/UL Type 1 95D00690 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 79 Main Input Disconnect Package (Style A/M) Chapter 1 Figure 58 - 7.5…10 Hp, 208V AC and 15…20 Hp, 460V AC Drives with Line Reactor - NEMA/UL Type 1 95D00753 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 80 Chapter 1 Main Input Disconnect Package (Style A/M) Figure 59 - 15…20 Hp, 208V AC and 25…40 Hp, 460V AC Drives with Line Reactor - NEMA/UL Type 1 95D01359 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 81 Main Input Disconnect Package (Style A/M) Chapter 1 Figure 60 - 25…30 Hp, 208V AC Drives with Line Reactor - NEMA/UL Type 1 95D01360 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 82 Chapter 1 Main Input Disconnect Package (Style A/M) Figure 61 - 40…50 Hp, 208V AC and 50…100 Hp, 460V AC Drives with Line Reactor - NEMA/UL Type 1 95D01361 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 83 Main Input Disconnect Package (Style A/M) Chapter 1 Figure 62 - 125…150 Hp, 460V AC Drives with Line Reactor - NEMA/UL Type 1 95D01362 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 84 Chapter 1 Main Input Disconnect Package (Style A/M) Figure 63 - 3.0…50 Hp, 208V AC and 3.0…150 Hp, 460V AC Drives - NEMA/UL Type 12 95D01552 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 85 Main Input Disconnect Package (Style A/M) Chapter 1 Figure 64 - 3.0…50 Hp, 208V AC and 3.0…150 Hp, 460V AC Drives - NEMA/UL Type 4 95D01551 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 86 Chapter 1 Main Input Disconnect Package (Style A/M) Figure 65 - 3.0…50 Hp, 208V AC and 3.0…150 Hp, 460V AC Drives - NEMA/UL Type 3R 95D01550 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...

  • Page 87: Contactor Full Feature Bypass With

    Suitable branch circuit protection, such as fuses, need to be provided upstream of the circuit breaker. The door-mounted handle accepts up to three padlocks. Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...

  • Page 88: Main Fuses (Fu1-Fu3)

    The recommended fuse type for all PowerFlex® Drives for Fan and Pump Applications is UL Class J, 600V. Table 5 - Fuse Recommendations Drive Rating Fuse Rating Input Voltage Amps 208V AC – 3 Phase 18.5 460V AC – 3 Phase 18.5 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...

  • Page 89: Contactors (Dic, Doc, Bc)

    • For motors with a service factor equal to, or greater than 1.15, set the motor overload relay to the motor FLA. Figure 66 - Setting Motor Overload Adjustment Dial Motor Overload Relay Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 90 9...45 18...90 18...90 18.5 18...90 40...200 40...200 40...200 460V AC – 3 Phase 3.2...16 3.2...16 3.2...16 5.4...27 9...45 9...45 18.5 9...45 9...45 18...90 18...90 18...90 40...200 40...200 40...200 40...200 100...500 100...500 100...500 100...500 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...

  • Page 91: Control Transformer (T1)

    Selector Switch 2 (SS2) determines the source of control logic. Figure 67 - Bypass Control Interface READY INTERLOCK OPEN FOR DRIVE STATUS SEE DRIVE DISPLAY DRIVE BYPASS PURGE TRIP DRIVE BYPASS OUTPUT ENABLE MOTOR MOTOR DRIVE TEST HAND AUTO DRIVE BYPASS Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...

  • Page 92: Electrical Installation

    (3/0 AWG) 31.1 N•m (275 lb•in) (1) Maximum/minimum sizes that the terminal block will accept - these are not recommendations. If national or local codes require sizes outside the range, lugs may be used. Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...

  • Page 93: Output Power Wiring

    300 MCM 40.0 N•m (354 lb•in) (1) Maximum/minimum sizes that the terminal block will accept - these are not recommendations. If national or local codes require sizes outside the range, lugs may be used. Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...

  • Page 94: Control And Signal Wiring

    (16 AWG) (26 AWG) 31…40 Option Cabinet 4.0 mm 0.5 mm 0.6 N•m (10 AWG) (22 AWG) (5.0 lb•in) (1) Maximum/minimum sizes that the terminal block will accept - these are not recommendations. Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...

  • Page 95: Customer Connections

    SS1 is in the BYPASS position and SS2 is in the AUTO position. A closed input to terminals 34-36 will start the motor. Figure 67 on page for details on selector switch location. Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...

  • Page 96: Purge

    (3) When “Auto” is selected, the Speed Reference is defined by P038 [Speed Reference]. Analog In1 has control by factory default. See the PowerFlex 400 User Manual, publication 22C-UM001 for other control schemes. Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...

  • Page 97: Parameter Defaults (Style B/N)

    C104 regulations or industry Relay Out7 Sel R233 0 “Ready/Fault” Comm Loss Action C105 0 “Fault” guidelines. Relay Out7 Level R234 Comm Loss Time C106 5.0 Secs Relay Out8 Sel R236 0 “Ready/Fault” Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...

  • Page 98: Drawing Index

    95D01552 Without 95D01582 95D01583 95D01569 With or NEMA/UL Type 4 98D01539 97D01549 95D01571 95D01551 B & N Without 95D02456 95D02496 95D01558 With or NEMA/UL Type 3R 98D01536 97D01549 95D01559 95D01550 Without 95D01560 95D02494 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...

  • Page 99: Ac - 3 Contactor Full Feature Bypass With Disconnect Package (Style B/N)

    95D01865 95D01869 95D00793 95D00720 460V AC 95D00794 95D00699 98D00757 97D00755 95D01371 95D01363 95D01373 95D01365 95D01374 95D01366 95D01580 With or NEMA/UL Type 12 98D01541 97D01549 95D01581 95D01552 B & N Without 95D01582 95D01583 95D01584 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 100 98D01539 With or NEMA/UL Type 4 97D01549 95D01571 95D01551 Without 95D02472 95D02478 98D01540 95D01574 460V AC B & N 95D01558 With or NEMA/UL Type 3R 98D01536 97D01549 95D01559 95D01550 Without 95D02471 95D02477 95D01562 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...

  • Page 101: Schematic Drawings

    3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Chapter 2 Schematic Drawings Figure 68 - 3.0…50 Hp, 208V AC and 3.0…150 Hp, 460V AC Drives (Sheet 1 of 2) - NEMA/UL Type 1 98D00705 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 102 Chapter 2 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Figure 69 - 3.0…50 Hp, 208V AC and 3.0…150 Hp, 460V AC Drives (Sheet 2 of 2) - NEMA/UL Type 1 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 103 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Chapter 2 Figure 70 - 200 Hp, 460V AC Drives (Sheet 1 of 2) - NEMA/UL Type 1 98D01861 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 104 Chapter 2 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Figure 71 - 200 Hp, 460V AC Drives (Sheet 2 of 2) - NEMA/UL Type 1 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 105 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Chapter 2 Figure 72 - 250…350 Hp, 460V AC Drives (Sheet 1 of 2) - NEMA/UL Type 1 98D01860 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 106 Chapter 2 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Figure 73 - 250…350 Hp, 460V AC Drives (Sheet 2 of 2) - NEMA/UL Type 1 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 107 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Chapter 2 Figure 74 - 3.0…50 Hp, 208V AC and 3.0…100 Hp, 460V AC Drives with Line Reactor (Sheet 1 of 2) - NEMA/UL Type 1 98D00757 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 108 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Figure 75 - 3.0…50 Hp, 208V AC and 3.0…100 Hp, 460V AC Drives with Line Reactor (Sheet 2 of 2) - NEMA/UL Type 1 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 109 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Chapter 2 Figure 76 - 3.0…50 Hp, 208V AC and 3.0…150 Hp, 460V AC Drives (Sheet 1 of 2) - NEMA/UL Type 12 98D01541 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 110 Chapter 2 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Figure 77 - 3.0…50 Hp, 208V AC and 3.0…150 Hp, 460V AC Drives (Sheet 2 of 2) - NEMA/UL Type 12 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 111 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Chapter 2 Figure 78 - 3.0…50 Hp, 208V AC and 3.0…100 Hp, 460V AC Drives (Sheet 1 of 2) - NEMA/UL Type 4 98D01539 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 112 Chapter 2 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Figure 79 - 3.0…30 Hp, 208V AC and 3.0…40 Hp, 460V AC Drives (Sheet 2 of 2) - NEMA/UL Type 4 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 113 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Chapter 2 Figure 80 - 125…150 Hp, 460V AC Drives (Sheet 1 of 2) - NEMA/UL Type 4 98D01540 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 114 Chapter 2 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Figure 81 - 125…150 Hp, 460V AC Drives (Sheet 2 of 2) - NEMA/UL Type 4 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 115 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Chapter 2 Figure 82 - 3.0…50 Hp, 208V AC and 3.0…150 Hp, 460V AC Drives (Sheet 1 of 2) - NEMA/UL Type 3R 98D01536 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 116 Chapter 2 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Figure 83 - 3.0…50 Hp, 208V AC and 3.0…150 Hp, 460V AC Drives (Sheet 2 of 2) - NEMA/UL Type 3R Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...

  • Page 117: Interconnect Drawings

    3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Chapter 2 Interconnect Drawings Figure 84 - 3.0…50 Hp, 208V AC and 3.0…150 Hp, 460V AC Drives - NEMA/UL Type 1 97D00704 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...

  • Page 118: 98D01861 103 97D01892

    Chapter 2 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Figure 85 - 200 Hp, 460V AC Drives - NEMA/UL Type 1 97D01892 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...

  • Page 119: 98D01860 105 97D01891

    3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Chapter 2 Figure 86 - 250…350 Hp, 460V AC Drives - NEMA/UL Type 1 97D01891 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...

  • Page 120: 98D00757 107 97D00755

    Chapter 2 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Figure 87 - 3.0…50 Hp, 208V AC and 3.0…100 Hp, 460V AC Drives with Line Reactor - NEMA/UL Type 1 97D00755 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...

  • Page 121: 98D01541 109 97D01549

    3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Chapter 2 Figure 88 - 3.0…50 Hp, 208V and 3.0…150 Hp, 460V AC Drives - NEMA/UL Type 12, 4, 3R 97D01549 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...

  • Page 122: Layout Drawings

    3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Layout Drawings Figure 89 - 3.0…5.0 Hp, 208V AC and 3.0…10 Hp, 460V AC Drives - NEMA/UL Type 1 95D00761 L2 5 T2 6 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 123 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Chapter 2 Figure 90 - 7.5…10 Hp, 208V AC and 15…20 Hp, 460V AC Drives - NEMA/UL Type 1 95D00762 13 NO 14 NO Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 124 Chapter 2 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Figure 91 - 15…20 Hp, 208V AC and 25…40 Hp, 460V AC Drives - NEMA/UL Type 1 95D00763 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 125 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Chapter 2 Figure 92 - 25…30 Hp, 208V AC Drives - NEMA/UL Type 1 95D00777 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...

  • Page 126: 95D00764

    Chapter 2 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Figure 93 - 50…75 Hp, 460V AC Drives - NEMA/UL Type 1 95D00764 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...

  • Page 127: 95D00765

    3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Chapter 2 Figure 94 - 40 Hp, 208V AC and 100 Hp, 460V AC Drives - NEMA/UL Type 1 95D00765 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 128 Chapter 2 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Figure 95 - 50 Hp, 208V AC Drives - NEMA/UL Type 1 95D00778 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 129 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Chapter 2 Figure 96 - 125…150 Hp, 460V AC Drives - NEMA/UL Type 1 95D01263 AC_VND_LABEL AC_PART_NO AC_DESCRIPTION DEVICE_ID AC_CPART_NO AC_NOTE FASTENER AC_SCALE_UNIT AC_VIEW_CODE Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 130 Chapter 2 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Figure 97 - 200…250 Hp, 460V AC Drives - NEMA/UL Type 1 95D01863 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 131 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Chapter 2 Figure 98 - 300…350 Hp, 460V AC Drives - NEMA/UL Type 1 95D01865 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 132 Figure 99 - 3.0…5.0 Hp, 208V AC and 3.0…10 Hp, 460V AC Drives with Line Reactor - NEMA/UL Type 1 95D00793 L2 5 L3 13 L1 3 13 NO T2 6 T3 14 T1 4 T2 6 14 NO RESET 6 T3 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 133 Figure 100 - 7.5…10 Hp, 208V AC and 15…20 Hp, 460V AC Drives with Line Reactor - NEMA/UL Type 1 95D00794 L1 3 L1 3 13 NO L1 3 T3 14 NO T1 4 T2 6 ALLEN-BRADLEY 193-EA2HC IEC OVERLOAD T1 4 T2 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 134 Chapter 2 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Figure 101 - 15…20 Hp, 208V AC and 25…40 Hp, 460V AC Drives with Line Reactor - NEMA/UL Type 1 95D01371 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 135 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Chapter 2 Figure 102 - 25 Hp, 208V AC Drives with Line Reactor - NEMA/UL Type 1 95D01372 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 136 Chapter 2 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Figure 103 - 30 Hp, 208V AC Drives with Line Reactor - NEMA/UL Type 1 95D01377 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 137 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Chapter 2 Figure 104 - 50…60 Hp, 460V AC Drives with Line Reactor - NEMA/UL Type 1 95D01373 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 138 Chapter 2 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Figure 105 - 40…50 Hp, 208V AC and 75…100 Hp, 460V AC Drives with Line Reactor - NEMA/UL Type 1 95D01374 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...

  • Page 139: 95D01580

    3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Chapter 2 Figure 106 - 3.0…10 Hp, 208V AC and 3.0…20 Hp, 460V AC Drives - NEMA/UL Type 12 95D01580 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 140 Chapter 2 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Figure 107 - 15…20 Hp, 208V AC and 25…40 Hp, 460V AC Drives - NEMA/UL Type 12 95D01581 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...

  • Page 141: 95D01582

    3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Chapter 2 Figure 108 - 25…30 Hp, 208V AC and 50…60 Hp, 460V AC Drives - NEMA/UL Type 12 95D01582 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...

  • Page 142: 95D01583

    Chapter 2 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Figure 109 - 40…50 Hp, 208V AC and 75…100 Hp, 460V AC Drives - NEMA/UL Type 12 95D01583 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...

  • Page 143: 95D01584

    3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Chapter 2 Figure 110 - 125…150 Hp, 460V AC Drives - NEMA/UL Type 12 95D01584 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 144 Chapter 2 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Figure 111 - 3.0…5.0 Hp, 460V AC Drives - NEMA/UL Type 4 95D02443 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 145 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Chapter 2 Figure 112 - 3.0…10 Hp, 208V AC and 7.5…20 Hp, 460V AC Drives - NEMA/UL Type 4 95D01569 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 146 Chapter 2 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Figure 113 - 15…20 Hp, 208V AC and 25…40 Hp, 460V AC Drives - NEMA/UL Type 4 95D01571 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 147 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Chapter 2 Figure 114 - 25…30 Hp, 208V AC Drives - NEMA/UL Type 4 95D02456 100-DS2-11 100-DS2-20 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 148 Chapter 2 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Figure 115 - 40…50 Hp, 208V AC Drives - NEMA/UL Type 4 95D02496 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 149 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Chapter 2 Figure 116 - 50…60 Hp, 460V AC Drives - NEMA/UL Type 4 95D02472 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 150 Chapter 2 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Figure 117 - 75…100 Hp, 460V AC Drives - NEMA/UL Type 4 95D02478 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 151 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Chapter 2 Figure 118 - 125…150 Hp, 460V AC Drives - NEMA/UL Type 4 95D01574 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 152 Chapter 2 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Figure 119 - 3.0…10 Hp, 208V AC and 3.0…20 Hp, 460V AC Drives - NEMA/UL Type 3R 95D01558 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 153 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Chapter 2 Figure 120 - 15…20 Hp, 208V AC and 25…40 Hp, 460V AC Drives - NEMA/UL Type 3R 95D01559 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 154 Chapter 2 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Figure 121 - 25…30 Hp, 208V AC Drives - NEMA/UL Type 3R 95D01560 100-DS2-11 100-DS2-20 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 155 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Chapter 2 Figure 122 - 40…50 Hp, 208V AC Drives - NEMA/UL Type 3R 95D02494 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 156 Chapter 2 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Figure 123 - 50…60 Hp, 460V AC Drives - NEMA/UL Type 3R 95D02471 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 157 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Chapter 2 Figure 124 - 75…100 Hp, 460V AC Drives - NEMA/UL Type 3R 95D02477 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 158 Chapter 2 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Figure 125 - 125…150 Hp, 460V AC Drives - NEMA/UL Type 3R 95D01562 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...

  • Page 159: Outline Drawings

    3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Chapter 2 Outline Drawings Figure 126 - 3.0…5.0 Hp, 208V AC and 3.0…10 Hp, 460V AC Drives - NEMA/UL Type 1 95D00719 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 160 Chapter 2 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Figure 127 - 7.5…10 Hp, 208V AC and 15…20 Hp, 460V AC Drives - NEMA/UL Type 1 95D00698 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 161 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Chapter 2 Figure 128 - 15…20 Hp, 208V AC and 25…40 Hp, 460V AC Drives - NEMA/UL Type 1 95D00700 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 162 Chapter 2 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Figure 129 - 25…30 Hp, 208V AC Drives - NEMA/UL Type 1 95D00701 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 163 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Chapter 2 Figure 130 - 40 Hp, 208V AC and 50…100 Hp, 460V AC Drives - NEMA/UL Type 1 95D00702 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 164 Chapter 2 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Figure 131 - 50 Hp, 208V AC Drives - NEMA/UL Type 1 95D00703 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 165 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Chapter 2 Figure 132 - 125…150 Hp, 460V AC Drives - NEMA/UL Type 1 95D01265 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 166 Chapter 2 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Figure 133 - 200…250 Hp, 460V AC Drives - NEMA/UL Type 1 95D01867 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 167 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Chapter 2 Figure 134 - 300…350 Hp, 460V AC Drives - NEMA/UL Type 1 95D01869 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 168 Chapter 2 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Figure 135 - 3.0…5.0 Hp, 208V AC and 3.0…10 Hp, 460V AC Drives with Line Reactor - NEMA/UL Type 1 95D00720 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 169 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Chapter 2 Figure 136 - 7.5…10 Hp, 208V AC and 15…20 Hp, 460V AC Drives with Line Reactor - NEMA/UL Type 1 95D00699 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 170 Chapter 2 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Figure 137 - 15…20 Hp, 208V AC and 25…40 Hp, 460V AC Drives with Line Reactor - NEMA/UL Type 1 95D01363 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 171 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Chapter 2 Figure 138 - 25…30 Hp, 208V AC Drives with Line Reactor - NEMA/UL Type 1 95D01364 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 172 Chapter 2 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Figure 139 - 50…60 Hp, 460V AC Drives with Line Reactor - NEMAA/UL Type 1 95D01365 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 173 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Chapter 2 Figure 140 - 40…50 Hp, 208V AC and 75…100 Hp, 460V AC Drives with Line Reactor - NEMA/UL Type 1 95D01366 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 174 Chapter 2 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Figure 141 - 3.0…50 Hp, 208V AC and 3.0…150 Hp, 460V AC Drives - NEMA/UL Type 12 95D01552 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 175 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Chapter 2 Figure 142 - 3.0…50 Hp, 208V AC and 3.0…150 Hp, 460V AC Drives - NEMA/UL Type 4 95D01551 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 176 Chapter 2 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Figure 143 - 3.0…50 Hp, 208V AC and 3.0…150 Hp, 460V AC Drives - NEMA/UL Type 3R 95D01550 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...

  • Page 177: Mechanical Installation

    Be sure that there is adequate clearance for air circulation around the drive. For best air movement, do not mount drives directly above each other. No devices are to be mounted behind the drive. This area must be kept clear of all control and power wiring. Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 178 Figure 144 - NEMA/UL Type 1 Minimum Mounting Clearances 6.0" Drive or other device 2.0" 2.0" 6.0" Figure 145 - NEMA/UL Type 12 Minimum Mounting Clearances 12.0" Drive or other device 12.0" 12.0" 12.0" Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 179 Figure 146 - NEMA/UL Type 4 Minimum Mounting Clearances 6.0" 12.0" 12.0" Drive or other device 6.0" Figure 147 - NEMA/UL Type 3R Minimum Mounting Clearances 2.0" 2.0" Drive or other device 2.0" 2.0" Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...

  • Page 180: Lifting And Mounting The Drive

    3. Using the hoist, lift the drive from the horizontal shipping pallet. 4. Position the drive. 5. Attach the drive to a vertical surface using the mounting holes provided. Use washers under the bolt heads. Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...

  • Page 181: Watts Loss

    4 kHz. Table 11 - Watts Loss at Full Load/Speed, 4 kHz Voltage Total Watts 208V AC 18.5 1065 1210 460V AC 18.5 1132 1288 1560 1910 2310 3711 4208 4916 6167 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...

  • Page 182: Weights

    26.3 (58) 61.7 (136) 61.7 (136) 61.7 (136) 61.7 (136) Consult Factory Consult Factory 184.6 (407) 186.9 (412) 362.0 (798) 362.0 (798) 18.6 (41) 18.6 (41) 18.6 (41) 18.6 (41) 25.9 (57) 25.9 (57) Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 183 34.9 (77) 131.5 (290) 131.5 (290) 131.5 (290) 131.5 (290) Consult Factory Consult Factory 322.1 (710) 324.3 (715) 392.4 (865) 408.7 (901) 23.6 (52) 23.6 (52) 23.6 (52) 23.6 (52) 34.0 (75) 34.0 (75) Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 184 Chapter 3 Mechanical Installation Notes: Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...

  • Page 185: Electrical Installation

    15…25 14 AWG 4 AWG 15…20 30…50 14 AWG 2 AWG 25…40 60…100 6 AWG 250 MCM 125…200 (2) 1/0 350 MCM – 250…300 (2) 2/0 350 MCM – (3) 3/0 350 MCM Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...

  • Page 186: Control And Signal Wiring

    R/L1, S/L2, T/L3 on the power terminal block. Step 3. Tighten the AC input power terminals to the proper torque according to drive type as shown in Table 14 on page 185. Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...

  • Page 187: Installing Output Power Wiring

    • Damaging AC line voltage transients from reaching the drive. • Line noise from the drive back to the incoming power source. • Damaging currents that could develop if a point inside the drive becomes grounded. Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...

  • Page 188: Installing Fuses For Branch Circuit Protection

    ATTENTION: Most codes require that upstream branch protection be provided to protect input power wiring. Failure to observe this precaution could result in severe bodily injury or loss of life. Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...

  • Page 189: Installing The Required External/Separate Input Disconnect

    15…20 30…50 35 lb•in 25…50 60…350 275 lb•in Output Power 3…7.5 3…7.5 13 lb•in 10…20 10…30 19 lb•in 25…30 40…75 40 lb•in – 100…150 275 lb•in 40…50 200…300 500 lb•in – 375 lb•in Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 190 Chapter 4 Electrical Installation Notes: Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...

  • Page 191: Specifications

    5% to 95% noncondensing Shock: 15 G peak for 11 ms duration (+/- 1.0 ms) Vibration: 0.152 mm (0.006 in.) displacement, 1 G peak, 5.5 Hz All Others See the PowerFlex® 400 User Manual, publication 22C-UM001 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 192 Appendix A Supplemental Information Notes: Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...

  • Page 193: Common Parts

    208V AC 22C-B012N103 22C-B017N103 22C-B024N103 22C-B033N103 22C-B049A103 22C-B065A103 22C-B075A103 22C-B090A103 22C-B120A103 22C-B145A103 460V AC 22C-D6P0N103 22C-D010N103 22C-D012N103 22C-D017N103 22C-D022N103 22C-D030N103 22C-D038A103 22C-D045A103 22C-D060A103 22C-D072A103 22C-D088A103 22C-D105A103 22C-D142A103 22C-D170A103 22C-D208A103 22C-D260A103 22C-D310A103 22C-D370A103 22C-D460A103 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...

  • Page 194: Disconnect Parts

    3.0…10 194R-J30-1753 15…25 194R-J60-1753 30…50 194R-NJ100P3 60…100 194R-NJ200P3 125…200 194R-NJ400P3 HLD3500 HLD3600 HMDL3700 Operator Handle 208V AC 3.0…10 194R-PB (NEMA/UL Type 1, 12, 3R, 4) 15…50 194R-HM4 460V AC 3.0…25 194R-PB 30…200 194R-HM4 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 195 AJT-80 AJT-100 AJT-125 AJT-150 AJT-200 AJT-250 460V AC AJT-10 AJT-15 7.5…10 AJT-20 15…20 AJT-35 AJT-60 AJT-70 AJT-80 AJT-100 AJT-150 AJT-175 AJT-200 AJT-250 AJT-350 AJT-400 (1) Manufactured by Cutler Hammer. (2) Manufactured by Gould-Shawmut. Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 196 Enclosure Options X and E 460V AC 3.0…60 EGHMVD24BX 75…125 JGHMVD24BX 150…200 HM3R24X 250…350 HM4R24X Terminal Lugs 208V AC 3.0…25 30…50 TA250FJ 460V AC 3.0…60 75…125 TA250FJ 150…200 TA350K 250…300 TA602LDM TA800MA2 (1) Manufactured by Cutler Hammer. Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...

  • Page 197: Bypass Parts

    100-D300ED11 300…350 100-D420ED11 Output Contactor 208V AC 3.0…7.5 100-C16D10 100-C23D10 100-C37D00 100-C43D00 25…30 100-C72D00 40…50 100-D115ED11 460V AC 3.0…20 100-C16D10 25…30 100-C37D00 100-C43D00 50…60 100-C72D00 100-C85D00 100…125 100-D115ED11 100-D140ED11 100-D210ED11 100-D300ED11 300…350 100-D420ED11 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 198 1492-W16S 25…50 1492-J35 460V AC 3.0…15 1492-W10 20…30 1492-W16S 40…100 1492-J35 125…350 1492-J70 Control Terminal Blocks T31…T40 208V AC 3.0…50 1492-W4 460V AC 3.0…350 1492-W4 (1) Manufactured by Gould-Shawmut. (2) Manufactured by Ilsco. Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...

  • Page 199: Enclosure Parts

    3.0…10 ATQR-1.5 Fuses 15…30 ATQR-2 40…50 ATQR-2 (Style A) 40…50 ATQR-3 (Style B) 460V AC 3.0…60 ATQR-1 75…125 ATQR-1.5 ATQR-3.5 Control Circuit Fan Fuse Holder 208V AC 3.0…50 BM6031PQ 460V AC 3.0…150 BM6031PQ Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 200 ATQR-1 50…150 ATQR-1.5 Control Circuit Fan Fuse Holder 208V AC 3.0…50 BM6031PQ 460V AC 3.0…5.0 No Fan 7.5…150 BM6031PQ Control Circuit Fan Fuse 208V AC 3.0…50 FNM-1 460V AC 3.0…100 FNM-1 125…150 FNM-2 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 201 50…150 FNM-3.2 Heater 208V AC 3.0…20 D-AH1001A 25…50 D-AH2001A 460V AC 3.0…40 D-AH1001A 50…150 D-AH2001A (1) Manufactured by Acme Electric. (2) Manufactured by Saginaw Control and Engineering (3) Manufactured by Hoffman Enclosures Inc. Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 202 No Air Conditioner 7.5…100 BM6031PQ 125…150 BC6033P Control Circuit Air Conditioner 208V AC 3.0…20 FNM-10 Fuse 25…30 FNM-12 40…50 FNM-20 460V AC 3.0...5.0 No Fuse 7.5…40 FNM-10 50…60 FNM-12 75…100 FNM-20 125…150 ATQR-10 Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 203 208V AC 3.0…30 D-AH1001A 40…50 D-AH2001A 460V AC 3.0…60 D-AH1001A 75…150 D-AH2001A (1) Manufactured by Acme Electric. (2) Manufactured by Ice Qube Inc. (3) Manufactured by Pfannenberg Inc. (4) Manufactured by Hoffman Enclosures Inc. Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 204 Appendix B Replacement Parts Notes: Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...

  • Page 205: 23C-In001B-En-P, June 2013

    Added new operator handle kit part numbers to the Disconnect Parts table for the Style M/N Circuit Breaker Packages. Added new terminal lug part numbers to the Disconnect Parts table for the Style M/N Circuit Breaker Packages. Add new Appendix C - History of Changes Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...
  • Page 206 Appendix C History of Changes Notes: Rockwell Automation Publication 23C-IN001D-EN-P - November 2019...

  • Page 208: In001C-En-P, November 2015

    How Are We Doing? form at http://literature.rockwellautomation.com/idc/groups/literature/documents/du/ra-du002_-en-e.pdf. Rockwell Automation maintains current product environmental information on its website at http://www.rockwellautomation.com/rockwellautomation/about-us/sustainability-ethics/product-environmental-compliance.page. Allen-Bradley, PowerFlex, Rockwell Automation, and Rockwell Software are trademarks of Rockwell Automation, Inc. ControlNet, DeviceNet, and EtherNet/IP are trademarks of ODVA, Inc.

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