Rockwell Automation Allen-Bradley PowerFlex 40P Product Information

Product Information
Original Instructions
PowerFlex 40P Adjustable Frequency AC
Drive
Catalog Number 22D
ATTENTION:
• Before installing, configuring, operating, or maintaining this product, read
this document and the documents that are listed in the Additional Resources
section for installing, configuring, or operating equipment. Users should
familiarize themselves with installation and wiring instructions in addition to
requirements of all applicable codes, laws, and standards.
• Installation, adjustments, putting into service, use, assembly, disassembly, and
maintenance shall be carried out by suitably trained personnel in accordance with
applicable code of practice.
• If this equipment is used in a manner that is not specified by the manufacturer,
the protection that is provided by the equipment may be impaired.
• Solid-state equipment has operational characteristics that differ from those of
electromechanical equipment. Safety Guidelines for the Application, Installation,
and Maintenance of Solid-state Control, publication SGI-1.1, available from your
local Rockwell Automation sales office or online at
some important differences between solid-state equipment and hard-wired
electromechanical devices.
ATTENTION: Do not install, configure, operate or maintain this product until you
have read the product documentation and the documents in the Additional
Resources section for installing, configuring, operating or maintaining equipment.
To get the product documentation go to rok.auto/literature
sales office or Rockwell Automation representative.
ATTENTION : Ne pas installer, configurer, exploiter ou maintenir ce produit tant que
vous n'avez pas lu sa documentation et les documents de la rubrique Documents
connexes pour l'installation, la configuration, l'exploitation et la maintenance de
l'équipement. Pour obtenir de la documentation, rendez-vous sur le site
rok.auto/literature ou contactez votre agence commerciale Rockwell Automation
locale ou son représentant.
ACHTUNG: Für die Installation, Konfiguration, den Betrieb und die Wartung dieses
Produkt lesen Sie sich bitte zunächst die Produktdokumentation sowie die
Dokumente im Abschnitt "Weitere Informationen" durch. Die entsprechende
Produktdokumentation finden Sie unter rok.auto/literature
lokales Vertriebsbüro bzw. einen Rockwell Automation-Mitarbeiter.
ATENCIÓN: No instale, configure, opere ni mantenga este producto hasta que haya
leído la documentación del producto y los documentos en la sección Recursos
adicionales para la instalación, configuración, operación o mantenimiento de
equipo. Para conseguir la documentación, diríjase a
contacto con su oficina regional de ventas o representante de Rockwell Automation.
ATENÇÃO: Não instale, configure, opere ou mantenha este produto até que você leia
a documentação do produto e os documentos na seção Recursos adicionais para a
instalação, configuração, operação ou manutenção do equipamento. Para conseguir
a documentação, visite rok.auto/literature ou entre em contato con seu escritório
de vendas regional ou representante da Rockwell Automation.
ATTENZIONE: Non installare, configurare, attivare o riparare questo prodotto senza
avere prima letto la relativa documentazione nonchè i documenti indicati nella
sezione Ulteriori Risore riguardanti l'installazione, la configurazione, l'attivazione o la
riparazione dell'apparecchiatura. Per la documentazione sul prodotto visitare il sito
rok.auto/literature o contattare l'ufficio vendite o il rappresentate Rockwell
Automation di zona.
rok.auto/literature
Web
: , ,
rok.auto/literature
rok.auto/literature
ВНИМАНИЕ: Не устанавливайте, не конфигурируйте, не запускайте в эксплуатацию и
не поддерживайте работу продукта до прочтения технической документации по
продукту и документации в разделе Дополнительные материалы для инсталлирования,
конфигурирования, запуска в эксплуатацию и поддержки работы продукта. Чтобы
ознакомиться с документацией по продукту, перейдите по ссылке
или свяжитесь с локальным офисом продаж или представителем Rockwell Automation.
UWAGA: Nie instaluj i nie uruchamiaj tego urządzenia dopóki nie zapoznasz się z
instrukcją użytkownika produktu. Aby uzyskać dokumentację produktu przejdź do
strony internetowej rok.auto/literature lub skontaktuj się z lokalnym biurem
sprzedaży lub przedstawicielstwem firmy Rockwell Automation.
UPOZORŇENÍ: Neprovádějte instalaci, konfiguraci, provoz ani údržbu, pokud jste
dosud nepřečetli dokumentaci k produktu a dokumenty obsažené v sekci Doplňující
informace pro instalaci, konfiguraci, provoz a údržbu. Tuto dokumentaci můžete
získat na rok.auto/literature nebo od obchodního zástupce společnosti Rockwell
Automation.
Summary of Changes
This publication contains new or updated information. Changes throughout this revision are marked by
change bars, as shown to the left of this paragraph.
Mounting Considerations
• Mount the drive upright on a flat, vertical, and level surface.
Frame Screw Size Screw Torque
B M4 (#8...32) 1.56...1.96 N•m (14...17 lb•in)
C M5 (#10...24) 2.45...2.94 N•m (22...26 lb•in)
• Protect the cooling fan by avoiding dust or metallic particles.
• Do not expose to a corrosive atmosphere.
• Protect from moisture and direct sunlight.
Minimum Mounting Clearances
Vertical mounting is shown. If mounting horizontally, apply the same clearances plus 50 mm (2.0 in.)
clearance from the top and bottom of the enclosure to allow for proper airflow.
120 mm
(4.7 in.)
RUN RUN
REV REV
FAULT FAULT Closest object that
may restrict air flow
through the drive
heat sink and chassis
120 mm
(4.7 in.)
Mounting Option A
Mounting Option B
No clearance required between drives.
Ambient Operating Temperatures
Ambient Temperature
Enclosure Rating
Minimum Maximum
-10 °C (14 °F) 40 °C (104 °F) IP20/Open Type
(1)
IP30/NEMA 1/UL Type 1
50 °C (122 °F) IP20/Open Type
(1) Rating requires installation of the PowerFlex® 40P IP30/NEMA 1/UL Type 1 option kit.
Drive Dimensions
PowerFlex 40P Frames
Ratings are in kW and (HP).
Frame 3-Phase 240V AC
B 0.4 (0.5)
0.75 (1.0)
1.5 (2.0)
C 5.5 (7.5)
7.5 (10.0)
PowerFlex 40P AC Drive
Dimensions are in mm and (in.). Weights are in kg and (lb).
FAULT FAULT
rok.auto/literature describes
or contact your local
5.5 (0.22)
Frame A
B 100 (3.94)
C 130 (5.1)
Communication, RFI Filter, IP30/NEMA 1/UL Type 1 Option Kits
oder kontaktieren Sie Ihr
A
rok.auto/literature o póngase en
A Comm
Cover
B EMC Line
Filter
, C EMC Line
Filter
.
rok.auto/literature
D IP30/
NEMA1/UL
.
Type 1
IP30/
NEMA1/UL
Type 1 for
Comm
Cover
Fuses and Circuit Breakers
See the PowerFlex 40P Adjustable Frequency AC Drive User Manual for fuses and circuit breakers for
non-UL applications.
Fuses and Circuit Breakers – UL 61800-5-1 Applications
rok.auto/literature
(1)
Catalog No.
kW
200...240V AC (±10%) — 3-Phase Input, 0...230V 3-Phase Output
22D-B2P3 0.4
22D-B5P0 0.75 1.0
22D-B8P0 1.5
22D-B012 2.2
22D-B017 3.7
22D-B024 5.5
DIN Rail
22D-B033 7.5
35 mm
380...480V AC (±10%) — 3-Phase Input, 0...460V 3-Phase Output
—
22D-D1P4 0.4
22D-D2P3 0.75 1.0
22D-D4P0 1.5
22D-D6P0 2.2
22D-D010 4.0
22D-D012 5.5
22D-D017 7.5
120 mm
(4.7 in.)
22D-D024 11.0
25 mm
460...600V AC (±10%) — 3-Phase Input, 0...575V 3-Phase Output
(1.0 in.)
22D-E1P7 0.75 1.0
RUN RUN 22D-E3P0 1.5
REV REV
FAULT FAULT
22D-E4P2 2.2
22D-E6P6 4.0
22D-E9P9 5.5
22D-E012 7.5
120 mm
(4.7 in.)
22D-E019 11.0
(1)
Ratings apply to all drive types; Panel Mount (N104), Flange Mount (F104), and Plate Drive (H204).
(2)
The AIC ratings of the Bulletin 140M/MT devices can vary. See publication
(3)
Bulletin 140M/MT devices with adjustable current range must have the current trip set to the minimum range that the device
does not trip.
(4)
Manual Self-Protected (Type E) Combination Motor Controller, UL Listed for 208V Wye or Delta, 240V Wye or Delta, 480V
Y/277 or 600V Y/347. Not UL Listed for use on 480V or 600V Delta/Delta, corner ground, or high-resistance ground systems.
(5)
When using a Manual Self-Protected (Type E) Combination Motor Controller, the drive must be installed in a ventilated or
non-ventilated enclosure with the minimum volume specified in this column. Application specific thermal considerations
Minimum Mounting
may require a larger enclosure.
Clearances
Use Mounting Option A
Use Mounting Option B
3-Phase 480V AC 3-Phase 600V AC
2.2 (3.0) 0.4 (0.5) 2.2 (3.0) 0.75 (1.0)
3.7 (5.0) 0.75 (1.0) 4.0 (5.0) 1.5 (2.0)
1.5 (2.0) 2.2 (3.0)
– 5.5 (7.5) 11.0 (15.0) 5.5 (7.5)
7.5 (10.0) 7.5 (10.0)
C
A
D F
RUN RUN
REV REV
E
B
B C D E F G
180 (7.09) 148 (5.83) 87 (3.43) 168 (6.61) 136 (5.35) 87.4 (3.44)
260 (10.2) 192 (7.56) 116 (4.57) 246 (9.7) 180 (7.1) —
B 79.1 (3.11) 107.0 (4.21)
64.1 (2.52) 66.0 (2.60)
40.6 (1.60) 24.0 (0.94)
25.6 (1.01) ø
22.2
(0.87)
C
109.9
(4.33)
74.3
(2.93)
B Frame – 22-JBAB C Frame – 22-JBAC
108.7 (4.28)
D
92.2 (3.63)
77.5 (3.05) 69.2 (2.72)
45.7 (1.80)
50.0 (1.97)
22.5 (0.89) 22.2 (0.87)
ø
22.2
(0.87)
25 (0.98) 25 (0.98)
134.3
(5.29)
50 (1.97) 60 (2.36)
105.3
(4.15)
229 (9.02) 309 (12.17)
76.3
(3.00)
33 (1.30) 60 (2.36)
B Frame – 22-JBCB C Frame – 22-JBCC
(used with Comm Cover) (used with Comm Cover)
64 (2.52) 60 (2.36)
Output Input Ratings Branch Circuit Protection
Ratings
HP Voltage 140M/MT Min.
Range Motor Enclosure
Protectors
Volume
(2) (3) (4)
(in.
0.5 2.3 180...264 1.15 2.5 6 140M-C2E-B40 1655
140MT-C3E-B40
5.0 180...264 2.45 5.7 10 140M-C2E-C10 1655
140MT-C3E-C10
2.0 8.0 180...264 4.0 9.5 15 140M-C2E-C16 1655
140MT-C3E-C16
3.0 12.0 180...264 5.5 15.5 25 140M-C2E-C16 1655
140MT-C3E-C16
5.0 17.5 180...264 8.6 21.0 30 140M-F8E-C25 1655
7.5 24.0 180...264 11.8 26.1 40 140M-F8E-C32 2069
10.0 33.0 180...264 16.3 34.6 60 140M-F8E-C45 2069
0.5 1.4 342...528 1.4 1.8 3 140M-C2E-B25 1655
140MT-C3E-B25
2.3 342...528 2.3 3.2 6 140M-C2E-B40 1655
140MT-C3E-B40
2.0 4.0 342...528 4.0 5.7 10 140M-C2E-B63 1655
140MT-C3E-B63
3.0 6.0 342...528 5.9 7.5 15 140M-C2E-C10 1655
140MT-C3E-C10
5.0 10.5 342...528 10.3 13.0 20 140M-C2E-C16 1655
140MT-C3E-C16
7.5 12.0 342...528 11.8 14.2 25 140M-D8E-C20 2069
140MT-D9E-C20
10.0 17.0 342...528 16.8 18.4 30 140M-D8E-C20 2069
140MT-D9E-C20
15.0 24.0 342...528 23.4 26.0 50 140M-F8E-C32 2069
1.7 414...660 2.1 2.3 6 140M-C2E-B25 1655
140MT-C3E-B25
2.0 3.0 414...660 3.65 3.8 6 140M-C2E-B40 1655
140MT-C3E-B40
3.0 4.2 414...660 5.2 5.3 10 140M-D8E-B63 1655
140MT-D9E-B63
5.0 6.6 414...660 8.1 8.3 15 140M-D8E-C10 1655
140MT-D9E-C10
7.5 9.9 414...660 12.1 11.2 20 140M-D8E-C16 2069
140MT-D9E-C16
10.0 12.2 414...660 14.9 13.7 25 140M-D8E-C16 2069
140MT-D9E-C16
15.0 19.0 414...660 23.1 24.1 40 140M-F8E-C25 2069
140-TD005 or 140M-TD002.
Wiring
See the PowerFlex 40P Adjustable Frequency AC Drive User Manual for instructions on how to wire the
power terminals and control terminals.
Power Wiring
4.0 (5.0)
Power Wire Rating
11.0 (15.0) Unshielded 600V
75 °C (167 °F) THHN/THWN
Shielded 600V
75 °C or 90 °C (167 °F or 194 °F) RHH/RHW-2
Shielded Tray rated 600V
75 °C or 90 °C (167 °F or 194 °F) RHH/RHW-2
Power Terminal Block
Frame B
R/L1 S/L2 T/L3 U/T1 V/T2 W/T3
G
DC- DC+ BR+ BR-
Terminal Description
R/L1, S/L2
(1)
1-Phase Input
R/L1, S/L2, T/L3 3-Phase Input
U/T1 To Motor U/T1
V/T2 To Motor V/T2
W/T3 To Motor W/T3
P2, P1 DC Bus Inductor Connection (C Frame drives only.)
The C Frame drive is shipped with a jumper between Terminals P2 and P1.
Ship
Remove this jumper only when a DC Bus Inductor will be connected. Drive
Weight will not power up without a jumper or inductor connected.
DC+, DC- DC Bus Connection
2.2 (4.9)
BR+, BR- Dynamic Brake Resistor Connection
4.3 (9.5)
Safety Ground – PE
(1)
Single-phase operation requires a 65% derate of drive rated current.
ø
28.5
(1.12)
Terminal screws may become loose during shipment. Verify that all
ø
22.2 IMPORTANT
(0.87)
terminal screws are tightened to the recommended torque before you
apply power to the drive.
152.2
(5.99)
Power Terminal Block Specifications
111.2
(4.38)
Frame (1)
Maximum Wire Size
B 2
5.3 mm (10 AWG)
C
2
8.4 mm (8 AWG)
ø (1)
Maximum/minimum sizes that the terminal block accepts. These are not recommendations.
28.5
(1.12)
ø
Control Terminal Block
22.2
(0.87)
Control I/O Wiring Block Diagram
(6)
179.8
Enable Jumper
(7.08)
144.8
(5.70)
109.8
(4.32)
SNK
Power
Relay N.O.
R1
Dissipation
Relay Common
R2
IP20 Open
Relay N.C.
R3
Watts
(5)
3
)
0-10V
40
0-20mA
60
R1 R2 R3
SNK
85
SRC
125
180
235
30V DC 125V AC 240V AC
305
Resistive 3.0 A 3.0 A 3.0 A
Inductive 0.5 A 0.5 A 0.5 A
35
50
70
(1)
100
• I/O Terminal 01 is always a coast to stop input except when P036 [Start
IMPORTANT
160
Source] is set to "3-Wire", "2-W Lvl Sens" or "Momt FWD/REV" control. In
three wire control, I/O Terminal 01 is controlled by P037 [Stop Mode]. All
175
other stop sources are controlled by P037 [Stop Mode].
• The drive is shipped with a jumper installed between I/O Terminals 01
210
and 11. Remove this jumper when using I/O Terminal 01 as a stop or
enable input.
300
(2) Two wire control shown. For three wire control, use a momentary input
50
Use a maintained input for I/O Terminal 03 to change direction.
(3) The function of I/O Terminal 03 is fully programmable. Program with E202 [Digital Term 3].
70 (4) Match the Voltage Range Select DIP switch setting with the control scheme for proper Uni-Polar or Bipolar operation.
(5) When using an opto output with an inductive load such as a relay, install a recovery diode parallel to the relay as shown, to
prevent damage to the output.
100
(6) When the ENBL jumper is removed, I/O Terminal 01 will always act as a hardware enable, causing a coast to stop without
software interpretation.
160
175
210
300
Recommended Copper Wire
15 Mils insulated, dry location
Anixter OLF-7xxxxx
Belden 29501-29507 or equivalent
Anixter 7V-7xxxx-3G
Shawflex 2ACD/3ACD or equivalent
Frame C
R/L1 S/L2 T/L3 U/T1 V/T2 W/T3 P2 P1
DC- DC+ BR+ BR-
Switch any two motor leads to change
=
forward direction.
(1) Torque
Minimum Wire Size
2 1.7...2.2 N•m (16...19 lb•in)
1.3 mm (16 AWG)
2.9...3.7 N•m (26...33 lb•in)
2
1.3 mm (16 AWG)
Typical Typical
(1)(6) SRC Wiring SNK Wiring
Stop
01
(2)
Start/Run FWD
02
(3)
Direction/Run REV
03
Digital Common
SRC
04
Digital Input 1
05
Digital Input 2
06
Digital Input 3
07
Digital Input 4
08
Opto Common
09
+24V
+24V DC
11
+10V +10V DC
12
(4)
0-10V (or ±10V) Input
13
Analog Common
14
Pot must be
4-20mA Input
1-10k ohm
15
2 Watt Min.
0-10V
Analog Output
16
(5)
0/4-20mA
Common
Opto Output 1
24V
17
Opto Output 2
18
30V DC
50mA
RS485 Shield
Non-inductive
19
Analog Output Select
(4)
+ / - 10V
10V
Voltage Range Select
(6)
Enable
ENBL
Jumper
01 02 03 04 05 06 07 08 09
RS485
(DSI)
11 12 13 14 15 16 17 18 19
1
(1)
P036 [Start Source] Stop I/O Terminal 01 Stop
3-Wire Per P037 Per P037
(6)
2-Wire Per P037 Coast
2-W Lvl Sens Per P037 Per P037 (6)
2-W Hi Speed Per P037 Coast
RS485 Port Per P037 Coast
Momt FWD/REV Per P037 Per P037 (6)
on I/O Terminal 02 to command a start.