Related Manuals for Harken 1130
Summary of Contents for Harken 1130
- Page 1 Winch 1130 Self-Tailing, Top-Cleat USER AND MAINTENANCE MANUAL User and maintenance manual Winch 1130 – Mod.0 MOD.0...
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Page 2: Table Of Contents
12. Installation ..........................25 12.1 Winch positioning ........................27 12.2 Winch lifting and handling ......................28 12.3 Slings – characteristics ......................29 12.3 Installation procedure ....................... 30 13. Installation with first speed sensor ................... 33 User and maintenance manual Winch 1130 – Mod.0... - Page 3 15. Cleaning and maintenance ......................36 15.1 Internal maintenance procedure ....................37 15.1.1 Maintenance products ......................37 14.2 Tools ............................39 14.3 Disassemble procedure – Winch 1130 ST ................. 39 16. Assembling ..........................52 15.1 Marking ............................. 52 17. Troubleshooting ........................53 18.
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Page 4: Glossary
Symbols WARNING! This denotes the existence of the potential danger, which could cause injury or damage if the information or instructions are not followed NOTE! This denotes important information concerning the device User and maintenance manual Winch 1130 – Mod.0... -
Page 5: Safety Information
® Do not let the oil in the system come into contact with your eyes or skin. Harken cannot be responsible for damage or injury resulting from unsafe product use, lack of maintenance or incorrect product and /or system installation or operation. -
Page 6: General Advice
Improper use - The Harken winch must not be used for purposes different from those outlined in ‘Intended use’ chapter, or for purposes not mentioned in this manual or different from those mentioned. - The Harken winch must not be used if unauthorized modifications or interventions have been carried out. -
Page 7: Product Information
Product information Winch 1130 is designed with a special care to the regatta’s needs, but it may be effectively employed on cruiser yachts and used to trim and hoist sails. It’s produced in the Self-Tailing version (ST) and Top-Cleat version (TC). -
Page 8: Product Identification
EL = Electric 7.1 Speed Each speed of Winch 1130 is used for different load performances. First speed is used to recover a lot of line with very low loads. Second speed recovers a fair amount of line with medium loads. -
Page 9: Maximum Working Load (Mwl)
7.2 Maximum Working Load (MWL) Winch 1130 is designed to put a maximum working load (MWL) of 9000Kg. WARNING! Subjecting the winch to loads above the Maximum Working Load can cause the winch to fail or pull off the deck suddenly and unexpectedly during high loads causing severe injury or death. -
Page 10: Materials
7.4 Materials Top versions Grey aluminum Carbon Aluminum Drum versions Ceramic Grey aluminum Aluminum Skirt versions Carbon Aluminum Grey aluminum User and maintenance manual Winch 1130 – Mod.0... -
Page 11: Available Finishing Versions
Weights above refer to the Winch without the motorization and without riser or base sheave. For the complete weights, refer to the ‘Winch 1130 Outline’ document available on request from the Harken Italy Tech Service at techservice@harken.it. User and maintenance manual Winch 1130 – Mod.0... -
Page 12: Handling Rotation
7.7 Handling rotation NOTE! Winch 1130 is available in the right-hand version and in the left-hand version. In the right-hand winch, drum rotates clockwise; in the left-hand winch, drum rotates counterclockwise. Right-hand Left-hand (LH) 7.8 Rope diameter WARNING! For safety and correct performances, use ropes of the diameters indicated below. -
Page 13: Product Composition
Product composition Winch 1130 ST is composed by the following groups: User and maintenance manual Winch 1130 – Mod.0... - Page 14 Winch 1130 TC is composed by the following groups: User and maintenance manual Winch 1130 – Mod.0...
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Page 15: Winch Outline
Winch Outline NOTE! The following dimensions refer to EL/HY Winch (all material versions). All dimensions are in [mm] ST version TC version User and maintenance manual Winch 1130 – Mod.0... -
Page 16: Technical Characteristics
NOTE! For dimensions of Motors, Base Sheaves versions and Riser Ring versions, please refer to the ‘Winch 1130 Outline’ document. Technical characteristics Gear ratios and Power ratios – 1 direct gear Gear Gear ratio Power ratio 10.8 16.9 55.2 86.5 Gear ratios and Power ratios –... -
Page 17: Motorization
Motorization Motorized use If the Winch 1130 is powered by a motor, it needs two commands. 11.1 Operating first speed on a motor driven winch To operate first speed: • Press manually the central button of the winch (the black button placed at the centre of the stripper arm). -
Page 18: Operating Second Speed On A Motor Driven Winch
• The winch will operate at third speed (slow but very powerful). This speed is particularly suitable when the load is very high and little line needs to be recovered, as when trimming. User and maintenance manual Winch 1130 – Mod.0... -
Page 19: Hydraulic Equipment (Hy)
Hydraulically operated winches have a load capacity proportional to the working pressure of the system, while the recovery speed of the winch is proportional to the oil flow. The displacement values of the hydraulic vertical versions of the Winch 1130 are: 80cc, 100cc, 116cc, 160cc, 200cc and 211cc. -
Page 20: Hydraulic System Diagram
11.5 Hydraulic system diagram The main motor can use both a closed centre valve, which is generally preferable, or an open centre one. User and maintenance manual Winch 1130 – Mod.0... - Page 21 NOTE! For motor weights and hydraulic connections, see the ‘Winch 1130 Outline’ document. For dimensioning of any components please refer to graphic performance attached. The maximum flow and pressure must be in accordance to graphic performance. Wrong dimensioning of components can void warranty.
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Page 22: Electric Equipment (El)
11.6 Electric equipment (EL) The electric version of Winch 1130 is equipped by: electric motor powered at 24V, DC, horizontal mounting. electric motor powered at 48V, DC, horizontal mounting. WARNING! Subjecting the winch to loads above the Maximum Working Load can cause the winch to fail or pull off the deck suddenly and unexpectedly during high loads causing severe injury or death. - Page 23 Electrical box detail and connections scheme: Electrical scheme: User and maintenance manual Winch 1130 – Mod.0...
- Page 24 Circuit Breaker size HCP1717 NOTE! For motor weights and the electric connections, see the ‘’Winch 1130 Outline’’ document available on demand by contacting Harken Tech Service at techservice@harken.it For dimensioning of any components please refer to the maximum current of motor on graphic performance attached.
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Page 25: Installation
This dangerous fouling can be avoided by ensuring an entry angle for the rope of 8°. NOTE! The correct entry line angle is: 8° CORRECT! User and maintenance manual Winch 1130 – Mod.0... - Page 26 Beware of the rope chafing on the base of the winch. INCORRECT! WARNING! Situation to avoid: incorrect entry angle with the rope parallel to the base of the winch. Beware of turns of the rope fouling on the drum. INCORRECT! User and maintenance manual Winch 1130 – Mod.0...
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Page 27: Winch Positioning
Once you have decided on the correct placing of the winch on the deck and checked the space available below deck, proceed with the installation procedure steps, making reference to the mounting template. User and maintenance manual Winch 1130 – Mod.0... -
Page 28: Winch Lifting And Handling
12.2 Winch lifting and handling To move and lift Winch 1130 consider the position of the centre of mass: NOTE! Weights are available in chapter 7.6 of this manual User and maintenance manual Winch 1130 – Mod.0... -
Page 29: Slings - Characteristics
For Self-Tailing version, do not use the line lifter to lift the product In any case, to handle the product, tie two slings around the drum in a 180° position, far from the line lifter, collecting two loops at the centre of the top: User and maintenance manual Winch 1130 – Mod.0... -
Page 30: Installation Procedure
12.3 Installation procedure Place the drilling cut-out template over the point chosen for installation. The template in DWG format for Winch 1130 is available on request from the Harken Italy Tech Service at techservice@harken.it. Small-scaled mounting template for Winch 1130 versions is shown below. - Page 31 After sealing the riser, proceed with the sealing of the winch base as shown above. For the mounting template of the riser, contact Harken at techservice@harken.it User and maintenance manual Winch 1130 – Mod.0...
- Page 32 NOTE! Harken does not supply the screws needed to install the winch since these may vary depending on the deck on which it is to be installed. It is the installer's responsibility to choose the correct screws taking account of the loads they will have to bear.
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Page 33: Installation With First Speed Sensor
Installation with first speed sensor Optionally, Winch 1130 can be equipped with 1st gear recognition sensor. The inductive gear sensor is useful to give to the user of the 3 speeds winch an information about the gear engaged during the operating conditions, to understand if the 1st gear is engaged or not. -
Page 34: Rope Positioning
Take turns of the rope around the drum: the more turns are taken, the lower the load the user has to handle. The more turns around the drum are taken, the more the winch can reach the Maximum Working Load (MWL). User and maintenance manual Winch 1130 – Mod.0... - Page 35 2. For TC versions, put rope into the free side of the top, wrapping the rope around the cleat (Fig.2) Fig.2 Fig.1 NOTE! For right-hand winches, rope must be wrapped around the drum clockwise User and maintenance manual Winch 1130 – Mod.0...
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Page 36: Cleaning And Maintenance
Lightly lubricate the pawls and springs with oil. Do not use grease on the pawls! WARNING! Use a soft cloth for all cleaning and polishing operations. Do not use abrasive cloths on any component. User and maintenance manual Winch 1130 – Mod.0... -
Page 37: Internal Maintenance Procedure
Rotate or slide the oiled parts to distribute the product in a uniform way. Remember to oil the pawls and not to use grease on them. User and maintenance manual Winch 1130 – Mod.0... - Page 38 NOTE! Apply the anti-seize with a brush. ® Light oil (McLube One drop This product is used to lubricate balls and plastic roller bearings. WARNING! Do not use Vaseline oil on the pawls User and maintenance manual Winch 1130 – Mod.0...
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Page 39: Tools
Make sure having the correct tools needed to disassemble the winch: N°1 flat-bladed screwdriver (head width: 6-8mm) Set of allen wrenches: n°5; 6; 8 Hammer with rubber head Rags 14.3 Disassemble procedure – Winch 1130 ST Step #1 Step #2 User and maintenance manual Winch 1130 – Mod.0... - Page 40 Step #4 Step #3 Allen wrench size: 5 Screwing torque: 10Nm Step #5 Step #6 User and maintenance manual Winch 1130 – Mod.0...
- Page 41 Step #8 Step #7 Allen wrench size: 6 Screwing torque: 20Nm Step #9 User and maintenance manual Winch 1130 – Mod.0...
- Page 42 Step #10 Allen wrench size: 5 Screwing torque: 10Nm Step #12 Step #11 User and maintenance manual Winch 1130 – Mod.0...
- Page 43 Step #14 Step #13 Step #15 Step #16 Allen wrench size: 5 Screwing torque: 10Nm User and maintenance manual Winch 1130 – Mod.0...
- Page 44 Step #17 Step #18 User and maintenance manual Winch 1130 – Mod.0...
- Page 45 Step #19 Step #20 Allen wrench size: 8 Screwing torque: 60Nm User and maintenance manual Winch 1130 – Mod.0...
- Page 46 Step #22 Step #21 Step #23 User and maintenance manual Winch 1130 – Mod.0...
- Page 47 Step #24 Step #25 Allen wrench size: 5 Screwing torque: 8Nm User and maintenance manual Winch 1130 – Mod.0...
- Page 48 Step #26 Step #27 Step #28 User and maintenance manual Winch 1130 – Mod.0...
- Page 49 Step #29 Step #30 User and maintenance manual Winch 1130 – Mod.0...
- Page 50 Disassemble procedure – Winch 1130 TC Step #1TC Step #2TC Step #4TC Step #3TC Allen wrench size: 5 Screwing torque: 10Nm User and maintenance manual Winch 1130 – Mod.0...
- Page 51 ST version from step #14. NOTE! After disassembling, inspect gearings, bearings, shafts and pawls for any traces of wear or corrosion. Replace worn or damaged components. Perform maintenance on the parts using the products listed below. User and maintenance manual Winch 1130 – Mod.0...
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Page 52: Assembling
CORRECT 15.1 Marking NOTE! For the bolts of steps #7 and #20 ST, after screwing pay special attention to mark the screwed bolts with a coloured sign, similar to the following one: User and maintenance manual Winch 1130 – Mod.0... -
Page 53: Troubleshooting
- once the first speed button is disengaged, check that the teeth of the upper dog clutch do not touch the lower dog clutch User and maintenance manual Winch 1130 – Mod.0... -
Page 54: Ordering Spare Parts
Manufacturer ® Harken Italy S.p.A. Via Marco Biagi, 14 22070 Limido Comasco (CO) Italy Tel.: (+39) 031.3523511 Email: info@harken.it Web: http://www.harken.com/ Tech Service Email: techservice@harken.it Customer Service Tel.: (+39) 031.3523511 Email: highprofileyachtservice@harken.it User and maintenance manual Winch 1130 – Mod.0...