Harken Performa Winch 80.2 STP Installation And Maintenance Manual

Harken Performa Winch 80.2 STP Installation And Maintenance Manual

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Installation and Maintenance Manual
MRPW-A
Performa
Winch 80.2 STP

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Summary of Contents for Harken Performa Winch 80.2 STP

  • Page 1 Installation and Maintenance Manual MRPW-A Performa Winch 80.2 STP ™...
  • Page 2 Installation Installation Procedure Disassembly Procedure Positioning the self-tailing arm Maintenance Washing Maintenance table Exploded view with maintenance products Assembly Harken limited worldwide warranty ® Ordering spare parts Exploded view Parts list 80.2 STP Installation and Maintenance Manual - Mod.A Performa Winch ™...
  • Page 3: Technical Characteristics

    ® In case of doubt the Harken Tech Service is at your disposal at techservice@harken.it ® This Manual is available only in English. If you do not fully understand the English language, do not carry out the operations described in this Manual.
  • Page 4: Installation Procedure

    It is the installer's responsibility to carry out all structural tests needed to ensure that the deck can bear the load. Harken does not supply the screws needed to install the winch since these may vary depending ®...
  • Page 5: Disassembly Procedure

    Disassembly Procedure To install the winch, remove the drum and use Socket Head (SH) bolts. Tools needed: One medium flat-bladed screwdriver A number six hex key Rags To identify the various parts, refer to the exploded view at the end of this Manual. Torque to apply when assembling 1.
  • Page 6 5. Lift off the drum n°15 6. Completely unscrew the six screws n°25 ( 20Nm/177 in-lb) 7 . Lift off the assy housing n°18 8. Slide out the washer n°24 9. Slide out the inner spacer n°33 and the 10. Slide out the assembly pinion n°31 and the roller bearing n°23 spacer n°30 80.2 STP...
  • Page 7 11. Disassemble the assembly pinion n°31 and 12. Slide out the shaft n°27 the hub n°32 13. Remove washers n°28 and n°29 14. Slide out the roller bearing n°6 and the washer n°5 Important: The plastic washer must be posi- tioned in contact with the winch base.
  • Page 8 17 . Slide out the gear n°10 18. Slide out roller bearings n°6 and washer n°8 19. Remove the shaft n°7 20. Remove the pinion n°13 21. Remove the gear n°14 22. Remove the roller bearing n°6 and the washer n°11 80.2 STP Installation and Maintenance Manual - Mod.A Performa...
  • Page 9 37° 60° Ø10.2 n°8 Ø233 The drilling cut out template is available on the Harken website, www.harken.com ® B. Remove the winch and drill the eight 10.2 mm diameter holes. C. Bolt the base of the winch to the deck using eight M10 Socket Head (SH) bolts (not supplied by Harken ), correctly chosen for the thickness and type of the boat deck.
  • Page 10: Maintenance Table

    Installation and maintenance of winches must be carried out exclusively by specialized personnel. In the case of doubt contact Harken Tech Service at techservice@harken.it ®...
  • Page 11 If it is necessary to replace any jaws of the winch, proceed as follows: I. Unscrew the 3 screws n°17 II. Remove the jaws ( 20 Nm/177 lb-in) Inspect balls inside the drum and carefully check the correct position; if it is necessary to put back any balls, push balls in the race (as shown below): Once the winch is completely disassembled, clean the parts with a degreasing that does not leave residues, proper to clean metal components;...
  • Page 12 Apply Harken grease: 1. on assy socket screw - 2. on drum gear ® NOTICE On every gear and every component that must be greased, apply Harken grease with a brush in a proper ® quantity as shown below: NOTICE...
  • Page 13 Hold the spring closed and slide the pawl into its housing. Once in position, check that the pawls can be easily opened and closed with a finger. In case of doubt concerning the assembly procedure contact Harken Tech Service: ® techservice@harken.it 80.2 STP...
  • Page 14: Ordering Spare Parts

    Harken® limited worldwide warranty - Ordering spare parts Harken limited worldwide warranty ® Refer to the Harken Limited Worldwide Warranty in the Harken Catalogue and on the website ® ® www.harken.com Ordering spare parts Spare parts can be requested from Harken ®...
  • Page 15: Exploded View

    Exploded view 1/2 80.2 STP Installation and Maintenance Manual - Mod.A Performa Winch ™...
  • Page 16 Exploded view 2/2 80.2 STP Installation and Maintenance Manual - Mod.A Performa Winch ™...
  • Page 17: Parts Lists

    Screw M8x50 UNI5931 A94158700 Assembly Housing W80 Housing W80-1000 Bushing Ø39xØ32x22 A74059500 Roller Bearing lower A74158900 Roller bearing Ø148x160x30 *Available with service kit; see website www.harken.com **Winch product sticker 80.2 STP Installation and Maintenance Manual - Mod.A Performa Winch ™...

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