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PRODUCT DETAILS:
Part Number:
ECU Number:
Tail Harness Length Required:
TBM/Lug Part Number:
Wiring Part Number:
FITTING DETAILS:
Towbar Installation Time:
Wiring Installation Time:
Total Installation Time:
Bumper Cut Required:
49-75 Pacific Drive Keysborough, VIC 3173
Phone: 1800 812 017
Email: info@haymanreese.com.au
Rev:
A
03257RW
Maximum Towing Braked:
04826
Maximum Towing Unbraked:
1200 mm
Maximum Static Ball Load:
21360
101469-WL
60 Mins.
Vehicle Coding Required:
30 Mins.
RPA Disable/Other:
90 Mins.
Note:
Yes
Page
INSTALLATION INSTRUCTIONS
PART NUMBER
KIA SPORTAGE QL MY19 CL4
•
RPA Disable via switch on centre console.
1
TOWBAR
03257RW
1900
750
100
NO
YES
Issue Date:
kg
kg
kg
03-05-19
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Summary of Contents for Hayman Reese 03257RW
- Page 1 TOWBAR INSTALLATION INSTRUCTIONS PART NUMBER 03257RW KIA SPORTAGE QL MY19 CL4 PRODUCT DETAILS: Part Number: 03257RW Maximum Towing Braked: 1900 04826 ECU Number: Maximum Towing Unbraked: Tail Harness Length Required: 1200 mm Maximum Static Ball Load: TBM/Lug Part Number: 21360...
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Page 2: Before You Start
WARNING: Do not, drill, cut, weld or otherwise modify the towbar. FOR TOWING PURPOSES ONLY - This towbar is designed and tested by Hayman Reese to adhere to ADR 62/02 which provides only for the expected load demands of towing. - Page 3 TOWBAR INSTALLATION INSTRUCTIONS PART NUMBER 03257RW KIA SPORTAGE QL MY19 CL4 TOWBAR ASSEMBLY DIAGRAM ITEM DESCRIPTION ITEM DESCRIPTION KIA SPORTAGE WELDED ASSY PLUG BRACKET SIDE ARM ASSY RH TEK SCREW 14-20 HEX HD 22mm SIDE ARM ASSY LH SET SCREW HEX HD M5x20x0.8P CHASSIS NUT PLATE ASSY NUT NYLON INS LOCKHEX HD M5X0.8P...
- Page 4 TOWBAR INSTALLATION INSTRUCTIONS PART NUMBER 03257RW KIA SPORTAGE QL MY19 CL4 1. Open tailgate and remove exposed plastic taillight trim cover. Repeat for other side 2. Remove exposed 2 x Screws securing the taillight to the body. 3. Remove taillight by pulling rearwards and disconnect from wiring harness.
- Page 5 TOWBAR INSTALLATION INSTRUCTIONS PART NUMBER 03257RW KIA SPORTAGE QL MY19 CL4 5. In wheel arch remove 4 x Screws along the outer edge and 1 x Scrivet located on the inside of the wheel arch. Repeat for other side. 6. Under vehicle, remove the mudflap and underbody trim secured with 3 x scrivets.
- Page 6 TOWBAR INSTALLATION INSTRUCTIONS PART NUMBER 03257RW KIA SPORTAGE QL MY19 CL4 9. Peel away bumper from the ends and remove from vehicle along with the impact beam. Ensure to disconnect any electrical connectors. 10. Feed 1x Nut plate on wire and 1 x Nutplate into the chassis rail.
- Page 7 TOWBAR INSTALLATION INSTRUCTIONS PART NUMBER 03257RW KIA SPORTAGE QL MY19 CL4 12. Remove 3 x Scrivets securing impact beam bumper tabs to bumper. 13. Remove 2 x clips securing top of impact beam to bumper. 14. Where applicable, release smart key antenna from impact beam.
- Page 8 TOWBAR INSTALLATION INSTRUCTIONS PART NUMBER 03257RW KIA SPORTAGE QL MY19 CL4 18. Where required, fit the smart key antenna brackets to the crosstube with 2 x Tek screws and secure the sensor to the mounting plates with 2 x M5 bolts complete with 2 x washes and 1 x nut per bolt.
- Page 9 TOWBAR INSTALLATION INSTRUCTIONS PART NUMBER 03257RW KIA SPORTAGE QL MY19 CL4 21. From inside of the vent cavity, route the trailer patch (P/No: 101469-WL) (1) out through the grommet (2) located under the vent. Note: TheECU connector, ground ring terminal and tail harness connector stay inside the vent cavity.
- Page 10 TOWBAR INSTALLATION INSTRUCTIONS PART NUMBER 03257RW KIA SPORTAGE QL MY19 CL4 24. Connect the trailer patch connectors (1) in between the vehicle LHS 4-way connectors (2). 25. Connect the trailer patch 12-way connector (3) to the vehicle harness mating 12-way connector (4).
- Page 11 TOWBAR INSTALLATION INSTRUCTIONS PART NUMBER 03257RW KIA SPORTAGE QL MY19 CL4 30. In the engine bay, route the power harness (P/No: 04825) (1) from the battery area and down the engine bay to the underside of the vehicle. Do not connect the power harness ring terminal to the battery at this point.
- Page 12 TOWBAR INSTALLATION INSTRUCTIONS PART NUMBER 03257RW KIA SPORTAGE QL MY19 CL4 36. Refit rear bumper by following steps 1 to 6 and 9 in reverse order. 37. Where applicable, secure smart key antenna to smart key antenna brackets. 38. Secure loose wiring to towbar using cable ties.
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Page 13: Customer Information
TOWBAR MAINTENANCE AND CARE: 1. Hayman Reese recommend that the towbar LUG or TBM (tow ball Mount) Pull Pin and R-clip are removed and stored when not in use. Removal of LUG or TBM (tow ball mount) is advisable when not in use to assist with any of the following. - Page 14 VEHICLE’S GLOVEBOX AFTER INSTALLATION HAYMAN REESE SMART PIN Your Hayman Reese towbar is equipped with Smart Pin technology to help reduce towbar tongue rattle in most driving conditions. Please ensure below instructions are understood and routine maintenance is carried out to ensure best towing experience.
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