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PRODUCT DETAILS:
Part Number:
ECU Number:
Tail Harness Length Required:
TBM/Lug Part Number:
Wiring Part Number:
FITTING DETAILS:
Towbar Installation Time:
Wiring Installation Time:
Total Installation Time:
Bumper Cut Required:
49-75 Pacific Drive Keysborough, VIC 3173
Phone: 1800 812 017
Email: info@haymanreese.com.au
Rev:
B
03274RW
WLE70004
1200 mm
21161
WLL9004
30 Mins.
30 Mins.
60 Mins.
No
Page
INSTALLATION INSTRUCTIONS
VOLKSWAGEN AMAROK 2H CL4 UTE
Maximum Towing Braked:
Maximum Towing Unbraked:
Maximum Static Ball Load:
Hayman Reese SmartCODE Solution Required:
RPA Disable/Other
Notes:
Electric Brake = Brack Prep Connector
RPA Automatically disable when vehicle is
coded
*See Appendix for added information
1
TOWBAR
PART NUMBER
03274RW
3500
750
300
Issue Date:
kg
kg
kg
YES
YES
14-01-20
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Summary of Contents for Hayman Reese 03274RW
- Page 1 Maximum Static Ball Load: TBM/Lug Part Number: 21161 Wiring Part Number: WLL9004 FITTING DETAILS: Towbar Installation Time: 30 Mins. Hayman Reese SmartCODE Solution Required: Wiring Installation Time: 30 Mins. RPA Disable/Other Total Installation Time: 60 Mins. Notes: Electric Brake = Brack Prep Connector Bumper Cut Required: ...
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Page 2: Installation Instructions
1. 2. Do not, drill, cut, weld or otherwise modify the towbar. FOR TOWING PURPOSES ONLY - This towbar is designed and tested by Hayman Reese to adhere to ADR 62/02 which provides only for the expected load demands of towing. - Page 3 TOWBAR INSTALLATION INSTRUCTIONS PART NUMBER 03274RW VOLKSWAGEN AMAROK 2H CL4 UTE TOWBAR ASSEMBLY DIAGRAM ITEM DESCRIPTION ITEM DESCRIPTION AMAROK WELDED ASSEMBLY HITCH BOX COLLAR COVER TRAILER BALL MOUNT H.R STICKER T PLATE M10 1.5P & WIRE W300 HR TOWBALL M10 - 1.5 x 35mm SET SCREW "D"...
- Page 4 TOWBAR INSTALLATION INSTRUCTIONS PART NUMBER 03274RW VOLKSWAGEN AMAROK 2H CL4 UTE WIRING ASSEMBLY DIAGRAM 49-75 Pacific Drive Keysborough, VIC 3173 Phone: 1800 812 017 Email: info@haymanreese.com.au Rev: Page Issue Date: 14-01-20...
- Page 5 TOWBAR INSTALLATION INSTRUCTIONS PART NUMBER 03274RW VOLKSWAGEN AMAROK 2H CL4 UTE ITEM DESCRIPTION Rear outside harness Front inside harness Trailer module –> WLE70004 Tie Straps – 300mm long Brake controller plug pin - small Brake controller plug pin - large...
- Page 6 TOWBAR INSTALLATION INSTRUCTIONS PART NUMBER 03274RW VOLKSWAGEN AMAROK 2H CL4 UTE TOOLS 49-75 Pacific Drive Keysborough, VIC 3173 Phone: 1800 812 017 Email: info@haymanreese.com.au Rev: Page Issue Date: 14-01-20...
- Page 7 TOWBAR INSTALLATION INSTRUCTIONS PART NUMBER 03274RW VOLKSWAGEN AMAROK 2H CL4 UTE 1. Fit Towbar under bumper, aligning holes in mount plate with chassis. Insert 4 off M12 x 40-1.5p Bolts, with spring Washer and flat Washer through mount plate into chassis Captive Nuts.
- Page 8 TOWBAR INSTALLATION INSTRUCTIONS PART NUMBER 03274RW VOLKSWAGEN AMAROK 2H CL4 UTE 4. Using the step support Bracket as a drilling template drill out the 2 holes in the bottom of the step cross, using a 11mm drill bit. Using the existing hole in the step cross tube...
- Page 9 TOWBAR INSTALLATION INSTRUCTIONS PART NUMBER 03274RW VOLKSWAGEN AMAROK 2H CL4 UTE 6. Connect tail harness with 8-way connector to outside trailer harness connector (A). Waterproof the trailer harness 8-way connector (A) and the tail harness 8-way male connector, using silicone or grease.
- Page 10 TOWBAR INSTALLATION INSTRUCTIONS PART NUMBER 03274RW VOLKSWAGEN AMAROK 2H CL4 UTE 9. Locate the 2 prepared connectors and remove the foam tape. 10. Connect internal harness (2) as shown. Make sure that the connectors are fully home by hearing the connector lock.
- Page 11 TOWBAR INSTALLATION INSTRUCTIONS PART NUMBER 03274RW VOLKSWAGEN AMAROK 2H CL4 UTE 12. Identify vehicle variant by VIN & action step 10 and 11 accordingly. 13. All other production times are not affected. Option 1 14. If empty, place enclosed fuses 10A into fuse slot F60 and F61.
- Page 12 TOWBAR INSTALLATION INSTRUCTIONS PART NUMBER 03274RW VOLKSWAGEN AMAROK 2H CL4 UTE Option 2 15. Enclosed fuses are not needed. 16. Re-connect the battery. 17. Next step is coding of vehicle. Pay attention to the “SmartCODE” instruction (Appendix). 18. Check all light functions.
- Page 13 TOWBAR INSTALLATION INSTRUCTIONS PART NUMBER 03274RW VOLKSWAGEN AMAROK 2H CL4 UTE 19. A trailer bulb out condition is indicated with an increased indicator frequency as well as a display on the dash. 20. Place the instructions in the glove box after fitment.
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Page 14: Customer Information
TOWBAR MAINTENANCE AND CARE: 1. Hayman Reese recommend that the towbar LUG or TBM (tow ball Mount) Pull Pin and R-clip are removed and stored when not in use. Removal of LUG or TBM (tow ball mount) is advisable when not in use to assist with any of the following. - Page 15 VEHICLE’S GLOVEBOX AFTER INSTALLATION HAYMAN REESE SMART PIN Your Hayman Reese towbar is equipped with Smart Pin technology to help reduce towbar tongue rattle in most driving conditions. Please ensure below instructions are understood and routine maintenance is carried out to ensure best towing experience.
- Page 16 OE functionality as set by OE manufacturer. Please read the vehicles owner’s manual for proper operation and understanding. Coding can be carried out using the Hayman Reese SmartCODE (HRSC) using the following steps. Note, if HRSC is unavailable, vehicle coding can be carried out by OE manufacturer as needed.
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