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Related Manuals for EUCHNER CES-I-BR-FLX-C07 Series
Summary of Contents for EUCHNER CES-I-BR-FLX-C07 Series
- Page 1 Operating Instructions Non-Contact Safety Switch CES-I-BR-..-FLX-C07-…...
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Page 2: Table Of Contents
Operating Instructions Non-Contact Safety Switch CES-I-BR-..-FLX-C07-… Contents About this document ..................... 4 1.1. Scope ............................4 1.2. Target group ..........................4 1.3. Key to symbols ..........................4 1.4. Supplementary documents ......................4 Correct use ......................5 Description of the safety function ................6 Exclusion of liability and warranty ................. 6 General safety precautions ................... - Page 3 Operating Instructions Non-Contact Safety Switch CES-I-BR-..-FLX-C07-… Using communication data .................. 23 11.1. Connection to a BR/IO-Link Gateway GWY-CB ..................23 11.2. Connection to a safety relay ESM-CB ....................23 11.3. Overview of the communication data ....................23 11.3.1. Cyclical data (process data) ....................23 11.3.2.
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Page 4: About This Document
Always read all documents to gain a complete overview of safe installation, setup and use of the device. The documents can be downloaded from www.euchner.com. For this purpose enter the doc. no. or the order number for the device in the search box. -
Page 5: Correct Use
EN 60204-1 Ì The safety switch is only allowed to be operated in conjunction with the intended EUCHNER CES actuators and the related connection components from EUCHNER. On the use of different actuators or other connection components, EUCHNER provides no warranty for safe function. -
Page 6: Description Of The Safety Function
Operating Instructions Non-Contact Safety Switch CES-I-BR-..-FLX-C07-… 3. Description of the safety function Devices from series CES-I-BR-..-FLX-C07-... feature the following safety function: Safe position monitoring for moving machine components Safety function: Ì - When the moving machine components are in the safe position, the safety outputs are switched on (see chapter 6.4. Switching states on page 9). -
Page 7: General Safety Precautions
Prior to use, read the operating instructions and keep these in a safe place. Ensure the operating instructions are always available during mounting, setup and servicing. You can download the operating instructions from www.euchner.com. MAN20001604-01-12/22 (translation of the original operating instructions) -
Page 8: Function
Operating Instructions Non-Contact Safety Switch CES-I-BR-..-FLX-C07-… 6. Function The safety switch monitors one or more positions of moving machine components. The safety outputs are switched on/off when the actuator is moved into/out of the actuating range. The system consists of the following components: coded actuator (transponder) and switch. The moving machine component with the actuator is moved to the safety switch in the safe position. -
Page 9: Switching States
Operating Instructions Non-Contact Safety Switch CES-I-BR-..-FLX-C07-… 6.4. Switching states The detailed switching states for your switch can be found in the chapter 14. Status and error messages on page 27. All safety outputs, signals and display LEDs are described there. Safe position reached Safe position left (actuator in the actuating range and permissible... -
Page 10: Mounting
Operating Instructions Non-Contact Safety Switch CES-I-BR-..-FLX-C07-… 7. Mounting CAUTION Safety switches must not be bypassed (bridging of contacts), turned away, removed or otherwise rendered ineffective. Observe EN ISO 14119:2013, section 7, for information about reducing the possibilities for bypassing Ì an interlocking device. NOTICE Risk of damage to equipment and malfunctions as a result of incorrect installation. -
Page 11: Electrical Connection
Operating Instructions Non-Contact Safety Switch CES-I-BR-..-FLX-C07-… 8. Electrical connection The following connection options are available: Separate operation Ì Series connection with wiring in the control cabinet Ì Series connection with Y-distributors Ì Connection without IO-Link communication Ì Connection with IO-Link communication Ì... -
Page 12: Notes About
Operating Instructions Non-Contact Safety Switch CES-I-BR-..-FLX-C07-… 8.1. Notes about Important! This device is intended to be used with a Class 2 power source in accordance with UL1310. Ì As an alternative an LV/C (Limited Voltage/Current) power source with the following properties can be used: - This device shall be used with a suitable isolating source in conjunction with a fuse in accordance with UL248. -
Page 13: Requirements For Connecting Cables
Always connect inputs FI1A and FI1B directly to a power supply unit or to outputs FO1A and FO1B of another EUCHNER Ì... -
Page 14: Connection Without And With Io-Link Communication
Operating Instructions Non-Contact Safety Switch CES-I-BR-..-FLX-C07-… 8.7. Connection without and with IO-Link communication 8.7.1. Connection without IO-Link communication Only the safety and monitoring outputs are switched with this connection method. With a series connection, the safety signals are looped through from device to device. 8.7.2. -
Page 15: Connection Of A Single Ces-I-Br
The user is responsible for safe integration into the overall system. Detailed application examples can be found at www.euchner.com. Simply enter the order number of your switch in the search box. You will find all available connection examples for the device in Downloads. -
Page 16: Connection Of Several Devices In A Chain (Series Connection)
CES system. They do not represent complete system planning. The user is responsible for safe in- tegration into the overall system. Detailed application examples can be found at www.euchner.com. Simply enter the order number of your switch in the search box. You will find all available connection examples for the device in Downloads. -
Page 17: Series Connection With Y-Distributors
The maximum number of devices in a BR switch chain depends on many factors, including the cable length. This case example shows a standard application. You will find further connection examples at www.euchner.com. Switch chains are permitted up to a maximum overall cable length of 200 m taking into account the voltage drop as a result of the cable resistance (see table below with example data and case example). -
Page 18: Determining Cable Lengths Using The Example Table
Operating Instructions Non-Contact Safety Switch CES-I-BR-..-FLX-C07-… 10.2.2. Determining cable lengths using the example table Example: 6 switches are to be used in series. Cabling with a length of 40 m is routed from a safety relay in the control cabinet to the last switch (#6). Cables with a length of 20 m each are connected between the individual safety switches. = 140 m = 40 m = 5 x 20 m... -
Page 19: Connector Assignment Of Y-Distributor For Series Connection Without Io-Link Communication
Operating Instructions Non-Contact Safety Switch CES-I-BR-..-FLX-C07-… 10.2.3. Connector assignment of Y-distributor for series connection without IO-Link communication Important! The switch chain must always be terminated with strapping plug 097645. Ì A higher-level control system cannot detect where the safe position was left or on which switch a fault has Ì... - Page 20 Operating Instructions Non-Contact Safety Switch CES-I-BR-..-FLX-C07-… Fig. 3: Connection example for series connection without IO-Link communication (translation of the original operating instructions) MAN20001604-01-12/22...
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Page 21: Connector Assignment Of Y-Distributor For Series Connection With Io-Link Communication
Operating Instructions Non-Contact Safety Switch CES-I-BR-..-FLX-C07-… 10.2.4. Connector assignment of Y-distributor for series connection with IO-Link communication Important! The switch chain must always be terminated with strapping plug 097645. Ì Plug connector X1 Y-distributor Plug connector X2 / X3 Plug Socket 157913 Function... - Page 22 Operating Instructions Non-Contact Safety Switch CES-I-BR-..-FLX-C07-… Fig. 4: Connection example for series connection with IO-Link communication (translation of the original operating instructions) MAN20001604-01-12/22...
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Page 23: Using Communication Data
Operating Instructions Non-Contact Safety Switch CES-I-BR-..-FLX-C07-… 11. Using communication data A BR/IO-Link Gateway is required to use the device’s communication data and forward them to a higher-level bus system. The following devices are suitable: GWY-CB-1-BR-IO (BR/IO-Link Gateway) Ì ESM-CB (safety relay with integrated BR/IO-Link Gateway) Ì... -
Page 24: Acyclical Data (Device Data And Events)
Operating Instructions Non-Contact Safety Switch CES-I-BR-..-FLX-C07-… 11.3.2. Acyclical data (device data and events) After one of the commands listed below is sent, the requested data are provided via the IO-Link Gateway. The reply message always consists of 8 bytes. Example 1: reply message in response to the command Send device ID number/serial number: 06 E0 68 02 17 01 00 00 In this example, the device’s ID number is 157920 and its serial number is 279. -
Page 25: Setup
Operating Instructions Non-Contact Safety Switch CES-I-BR-..-FLX-C07-… 12. Setup 12.1. Actuator teach-in The actuator must be allocated to the safety switch using a teach-in operation before the system forms a functional unit. During a teach-in operation, the safety outputs and the door position signal OD are switched off, i.e. the system is in the safe state. -
Page 26: Electrical Function Test
Operating Instructions Non-Contact Safety Switch CES-I-BR-..-FLX-C07-… 12.2. Electrical function test WARNING Danger of fatal injury as a result of faults in installation and the functional check. Before carrying out the functional check, make sure that there are no persons in the danger zone. Ì... -
Page 27: Status And Error Messages
Operating Instructions Non-Contact Safety Switch CES-I-BR-..-FLX-C07-… 14. Status and error messages 14.1. LED indicator LEDs Color STATE green Important! If you do not find the displayed device status in the following tables, this indicates an internal device fault. Contact the manufacturer. LED not illuminated LED illuminated 1 x in-... -
Page 28: Error Messages
Operating Instructions Non-Contact Safety Switch CES-I-BR-..-FLX-C07-… 14.3. Error messages knowl- LED indicator edging errors Error Troubleshooting STATE green Teach-in errors Actuator removed from the actuating range prior to the end of the Check whether the actuator is outside the actuating 0x1F teach-in operation. -
Page 29: Acknowledging Error Messages
Operating Instructions Non-Contact Safety Switch CES-I-BR-..-FLX-C07-… 14.4. Acknowledging error messages If the DIA LED flashes inversely once, the error message can be acknowledged by leaving and then reaching the safe position. If the error is still displayed afterward, a reset must be performed. If the DIA LED is permanently illuminated, the error message can be acknowledged only by a reset. -
Page 30: Technical Data
Operating Instructions Non-Contact Safety Switch CES-I-BR-..-FLX-C07-… 15. Technical data NOTICE If a data sheet is available for the product, the information on the data sheet applies. 15.1. Technical data for safety switch CES-I-BR-..-FLX-C07-… Parameter Value Unit min. typ. max. Housing material Plastic PBT-PC-GF30 Dimensions 40 x 26.5 x 18... -
Page 31: Radio Frequency Approvals
Supplier‘s Declaration of Conformity 47 CFR § 2.1077 Compliance Information Unique Identifier: CES-I-BR series Responsible Party – U.S. Contact Information EUCHNER USA Inc. 1860 Jarvis Avenue Elk Grove Village, Illinois 60007 +1 315 701-0315 info(at)euchner-usa.com http://www.euchner-usa.com MAN20001604-01-12/22 (translation of the original operating instructions) -
Page 32: Typical System Times
Operating Instructions Non-Contact Safety Switch CES-I-BR-..-FLX-C07-… 15.1.2. Typical system times Refer to the technical data for the exact values. Ready delay: After switch-on, the device carries out a self-test. The system is ready for operation only after this time. Turn-on time of safety outputs: The max. reaction time t is the time from the moment when the actuator is in the actu- ating range to the moment when the safety outputs switch on. -
Page 33: Technical Data For Actuator Ces-A-Btn-C07
Operating Instructions Non-Contact Safety Switch CES-I-BR-..-FLX-C07-… 15.2. Technical data for actuator CES-A-BTN-C07-… Parameter Value Unit min. typ. max. Housing material Plastic PBT-PC-GF30 Dimensions 40 x 26.5 x 18 Weight 0.03 Ambient temperature - 40 + 65 °C Degree of protection IP65/IP67/IP69/IP69K Installation orientation Active face opposite switch... -
Page 34: Actuating Ranges And Installation Positions
Operating Instructions Non-Contact Safety Switch CES-I-BR-..-FLX-C07-… 15.2.2. Actuating ranges and installation positions Typical actuating range in installation position A - 2 6 - 1 0 - 1 4 - 1 8 - 2 2 - 2 6 - 3 0 Operating distances for approach from x direction without center offset (z, y = 0)* Parameter Value... - Page 35 Operating Instructions Non-Contact Safety Switch CES-I-BR-..-FLX-C07-… Typical actuating range in installation position C - 2 2 - 1 0 - 1 4 Operating distances for approach from x direction without center offset (z, y = 0)* Parameter Value Unit min. typ. max. Operating distances Assured operating distances s Switching hysteresis Assured release distance s...
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Page 36: Ordering Information And Accessories
19. Declaration of conformity The declaration of conformity is part of the operating instructions. The complete EU declaration of conformity can also be found at www.euchner.com. Enter the order number of your device in the search box. The document is available under Downloads. - Page 37 Operating Instructions Non-Contact Safety Switch CES-I-BR-..-FLX-C07-… MAN20001604-01-12/22 (translation of the original operating instructions)
- Page 38 Edition: MAN20001604-01-12/22 Title: Operating Instructions Non-Contact Safety Switch CES-I-BR-..-FLX-C07-… (translation of the original operating instructions) Copyright: © EUCHNER GmbH + Co. KG, 12/2022 Subject to technical modifications; no responsibility is accept- ed for the accuracy of this information.
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