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Cervélo R5 Assembly Manual

Cervélo R5 Assembly Manual

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Summary of Contents for Cervélo R5

  • Page 1 R5 RETAILER ASSEMBLY MANUAL...
  • Page 2: Table Of Contents

    Bicycle workstand (types which R5 Parts List ..... . Di2 Battery Installation....19 these adjustments.
  • Page 3 R5 PARTS LIST SMALL PARTS Derailleur Hanger Fixing Direct Mount Derailleur Item Description Cervélo Part No. Item Description Cervélo Part No. Item Description Cervélo Part No. Hanger Front Derailleur Rubber Plug for ST32 DRH-SDM BB Blanking Plug GR-BB-140 Dropout Blanking Plug...
  • Page 4 SMALL PARTS HB13 HANDLEBAR 80mm Seatpost Accessory Mount ST32 Accessory Mount Kit Use only original Cervélo components & included Battery Mount Kit (Rear) (Front) hardware specified for handlebar, stem, and fork MT-BINT-SP2 MT-LM-R-003 MT-LM-F-004 128mm assembly. Failure to use the specified parts and to follow these instructions may result in a loss of 380mm control while riding and serious injury.
  • Page 5 ST31 STEM 1. Coat the surfaces where the stem body and faceplate contact the Cervélo ST31 Stem handlebar clamping area (as shown right) with carbon assembly (Carbon) To mount a Rubber Plug for ST32 paste. cycling computer Top Cap PL-338 80mm ST-C031-80 or accessory...
  • Page 6 FRAME & COMPONENT PREPARATION Secure the Front Press fit With 1x chainring Derailleur Mount Hold the frame using a secured seatpost only. Cover over setups, use Front (FDM-2017) into Clamping the top tube can damage the frame the Seatpost Derailleur Mount Clamp prior to frame with two and void your warranty.
  • Page 7 1/2 turn. Once saddle is 50mm forward from the back of the rear dropout. adjusted, tighten fixing screws to a maximum of 8Nm. Saddle The R5 uses a proprietary Torque to 1Nm. Clamp shaped seatpost. Do not Base...
  • Page 8 FORK PREPARATION & INSTALLATION The component parts of the compression 1st Mark plug are side-specific. Re-assembling 1. Apply grease to the bearing pockets and install 10. Install the Stem Top Cap and Preload Fixing parts incorrectly may result in loss of the upper and lower headset bearings into the Screw into the stem.
  • Page 9: Brake Hose Routing

    BRAKE HOSE ROUTING Route hydraulic brake hose through the frame and fork with These routing illustrations are intended as a supplement to Route rear It is recommended to include brake hose the Disc Hose Guide (CBG-DBH). Install and adjust calipers as the manufacturer’s installation instructions only.
  • Page 10: Electric Wire Routing & Installation

    ELECTRIC WIRE ROUTING & INSTALLATION These routing illustrations are intended as a supplement to the manufacturer’s installation instructions only. Please refer to the component manufacturer’s service center or website for further information. Brake E-Wire(SD300) 800mm E-Wire Install the Rear Derailleur Wire Guide (GR-DRPOUT-GUIDE).
  • Page 11: Di2 Battery Installation

    DI2 BATTERY INSTALLATION TIRE/RIM CLEARANCE TIRE/RIM CLEARANCE The battery for your Shimano Di2 system mounts inside the Your Cervélo bicycle complies with the ISO 4210-2:4.10.2 standard for tire clearance. In order to comply with these safety standards and seat tube using the Seatpost Internal Battery Mount (MT-BINT-SP2). maintain your Limited Lifetime Warranty, a minimum of 4mm of clearance must remain between the tire and any frame element.
  • Page 12 AERO THRU-AXLE INSTALLATION To secure wheels, install the greased axle, through the drop out and the wheel hub, aligning the threaded end of the axle with the threaded insert. Once aligned and engaged, thread the axle (clock-wise) into the threaded component of the insert until the axle is secured tightly.
  • Page 13: R5 Frame Details

    R5 FRAME DETAILS R5 FRAME GEOMETRY R5 (FM140) R5 (FM140) R5 (FM140) 48cm 51cm 54cm 56cm 58cm 61cm Bike Name Upper Headset Bearing Dimensions 1-1/4", 34x46.8x7 , 45°x45° Reach 363mm 371 mm 380 mm 389 mm 398 mm 407 mm Lower Headset Bearing Dimensions 1-1/2", 40x51.8x7 .5, 36°x45°...
  • Page 14: Cervélo Customer Support

    CERVÉLO CUSTOMER SUPPORT NOTES Contacting Customer Support Visit www.cervelo.com/contact-us to submit a question to Cervélo. Product Registration Visit www.cervelo.com/support to register your Cervélo bicycle through your MyCervélo account. Manuals Visit www.cervelo.com/product-manuals for additional information on Cervélo products. Warranty Visit www.cervelo.com/warranty for information on Cervélo’s warranty policy.
  • Page 15 R5 RETAILER ASSEMBLY MANUAL www.cervelo.com CER-R5-V2 2022-07-29...