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Related Manuals for Cervélo S5 2023
Summary of Contents for Cervélo S5 2023
- Page 1 2023 S5 RETAILER ASSEMBLY MANUAL...
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Page 2: Table Of Contents
TABLE OF CONTENTS LIST OF TOOLS & SUPPLIES Important Information . . . . . . . . . . . . . . . . . . Stack Adjustment . -
Page 3: 2023 S5 Parts List
2023 S5 PARTS LIST SMALL PARTS The S5 frame is engineered to provide seamless integration of electronic Item Description Cervélo Part No. Item Description Cervélo Part No. Item Description Cervélo Part No. shifting systems. In order to do so, you may require the parts shown below: S5 Seatpost Clamp ST35 Stem Bolt Cover Preload Cone... -
Page 4: Small Parts
SMALL PARTS FORK & HEADSET COMPONENTS To install Two-Bolt Mount Accessory Kit - Front (MT-LM-F-371) use the Your Cervélo frame & fork have been appropriate length fixing bolts NOTE: The S5 headset designed to work together. Do not For use without and mount to the underside of assembly does not accessory, clip may be... -
Page 5: Handlebar & Stem Components
HANDLEBAR & STEM COMPONENTS Rear Bolt Cover Only use the components specified in this manual for handlebar and stem assembly. Failure to use the 80mm Brake hoses Front Bolt Cover specified parts and to follow the supplied assembly run through instructions may result in a loss of control the arms of while riding and serious injury. -
Page 6: Frame & Fork Preparation
FRAME & FORK PREPARATION Do not final tighten rear derailleur hanger assembly without rear wheel installed. Doing so may result in a misaligned derailleur and poor shifting. DRH-WMN112 DRH-SDM Install Front Derailleur Lightly grease interior of the Mount (FDM-0E0), and Tension Rod Bumper (HS- Hold the frame Clamping the top tube... -
Page 7: Fork Installation
FORK INSTALLATION 1. Apply grease to the bearing 3. Tilt/rotate the top of the fork 5. Rotate fork perpendicular to frame and install the Upper Bearing Gap pockets and install the upper into place over the upper Assembled 4mm and lower headset bearings bearing. -
Page 8: Brake Hose Routing
BRAKE HOSE ROUTING These routing illustrations are intended as a supplement to the manufacturer’s installation instructions only. Please refer to the component manufacturer’s service center or website for further information. Brake Route rear brake hose from chainstay through the down tube and up through the head tube and fork . -
Page 9: Headset Assembly
HEADSET ASSEMBLY DI2 BATTERY INSTALLATION The battery for your Shimano Di2 system mounts 1. Apply grease to Preload Cone inside the down tube using the Internal Battery Mount Tension Rod and install. (BTM-705) designed to fit this frame. As this is a sealed (HS-TRxx*) location, it is important to test the system prior to final with Tension... -
Page 10: Electric Wire Routing & Installation
ELECTRIC WIRE ROUTING & INSTALLATION These routing illustrations are intended as a supplement to the manufacturer’s installation instructions only. Please refer to the component manufacturer’s service center or website for further information. Brake E-Wire(SD300) 350mm E-Wire For wireless shifting systems install 650mm the Blanking E-Wire... -
Page 11: Stack Adjustment
STEM INSTALLATION STACK ADJUSTMENT To ensure rider safety, it is critical that Ensure ribbed the supplied stem to fork fixing screws 1. Lightly grease M6 fixing side of washer be used. Failure to do so may result Base position for the S5 screws, bottom surface faces down . -
Page 12: Handlebar Installation
HANDLEBAR INSTALLATION Lightly grease the Handlebar Fixing Screws and attach handlebar to IMPORTANT: Handlebar stem with the Handlebar Mounting Mounting Inserts are Inserts. Tighten to 5Nm. directional and side specific. NOTE: This diagram is for assembly reference only . During complete assembly, hoses and control cables will be present . -
Page 13: Before Final Fitting
BEFORE FINAL FITTING SEATPOST ASSEMBLY • While the two-piece Stem Spacers allow for addition/removal without re- Ensure Loctite 242 is applied to threads M5 Seatpost cabling the bike, the length of the cables used during first assembly will dictate below the head of the 50mm button Fixing Screws how much adjustment is possible later on. -
Page 14: Seatpost Cutting Instructions
SEATPOST CUTTING INSTRUCTIONS COMPATIBLE PARTS - HB14 TRI EXTENSION MOUNT ASSEMBLY Note: It is essential that all Cervélo Aero Seatposts have a 45 HBP-HB14-EXTMT degree chamfer cut on the rear trailing edge of the post . If trimming is required after fitting, the following method is recommended. EX11 Arm Pad (Left &... -
Page 15: Aero Thru-Axle Installation
AERO THRU-AXLE INSTALLATION To secure wheels, install the greased axle, through the drop out and the wheel hub, aligning the threaded end of the axle with the threaded insert. Once aligned and engaged, thread the axle (clock-wise) into the threaded component of the insert until the axle is secured tightly. -
Page 16: Tire/Rim Clearance
TIRE/RIM CLEARANCE INTENDED USE OF THE S5 BICYCLE Maximum Weight Limit - Cervélo S5 Your Cervélo bicycle complies with the ISO 4210-2:4.10.2 standard for tire clearance. In order to comply with these safety standards and maintain your Limited Lifetime Warranty, a minimum of 4mm of clearance must remain between the tire and any frame element. Due to Understand your bike and its intended use. -
Page 17: S5 Torque Specifications
S5 TORQUE SPECIFICATIONS Component Torque(Nm) Notes Water bottle cage bolts 2 to 3 Nm Lightly grease the fixing screws. Correct tightening torque of threaded fasteners is It is recommended that you permit your retailer to to frame, the stem to fork, and the handlebar to Fork crucial to your safety. -
Page 18: Cervélo Customer Support
CERVÉLO CUSTOMER SUPPORT NOTES Contacting Customer Support Visit www.cervelo.com/contact-us to submit a question to Cervélo. Product Registration Visit www.cervelo.com/support to register your Cervélo bicycle through your MyCervélo account. Manuals Visit www.cervelo.com/product-manuals for additional information on Cervélo products. Warranty Visit www.cervelo.com/warranty for information on Cervélo’s warranty policy. - Page 19 2023 S5 RETAILER ASSEMBLY MANUAL www .cervelo .com CER-S5F-V1 - 2021-12-22...