Cervélo ASPERO Assembly Manual
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Cervélo ASPERO Assembly Manual

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ÁSPERO RETAILER ASSEMBLY MANUAL

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  • Page 1 ÁSPERO RETAILER ASSEMBLY MANUAL...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS INTRODUCTION ASSEMBLY ALTERNATIVE OPTIONS Important Information ....Thru Axle Wheel Installation... . . 15-16 Required Tools &...

  • Page 3: Required Tools & Supplies

    REQUIRED TOOLS & SUPPLIES This manual outlines a number of procedures Tools Tools for making optional adjustments to the Áspero which differ from the way the bicycle is originally Bicycle workstand (types which sold by Cervélo. The following tools and parts secure bike by the seatpost, or Philips-head screwdriver listed are required for these adjustments.

  • Page 4: Áspero Assembly Overview

    ÁSPERO ASSEMBLY OVERVIEW Smartpak400A Bottle Boss Cover Plate w/Bolts CVR-WB SB-SB05-TT Downtube Brake Hose Shift Seatpost Clamp FD Mount Blanking Housing Guide Front Derailleur SPC-SQ-R-2011-A Plate(1x/Framesets) CBG-DT-ASP Mount w/Bolts FDM-CVR FDM-OEO Dropout Shift Cable Stop (Mechanical) CBS-DRPOUT Fork Insert Dual Offset Threaded w/Bolts Derailleur Hanger...

  • Page 5: Frame Preparation

    FRAME PREPARATION 5. Lightly grease Rear Derailleur Hanger Fixing Nut and install Rear Derailleur Hanger finger tight. Final tightening will be Apply carbon assembly compound to both frame and seatpost. done after rear wheel installation. 2. Insert Seatpost Clamp fully onto frame seat tube chimney. 3.

  • Page 6: Fork Preparation

    FORK PREPARATION A 2.5mm spacer under the Mark Stem Cap is advised Max. 1. Apply grease to the bearing seats, and Install the upper & lower headset bearings into the 2nd Mark head tube. /Final Cut 2. Fit the fork provided with your frame into Compression the head tube with the complete headset, Plug Assembly...

  • Page 7: Brake Housing Routing

    BRAKE HOUSING ROUTING It is recommended that the hydraulic brake hoses or brake cable housing is installed prior to BB install. These routing illustrations are intended as a supplement to the manufacturer’s installation instructions only. For both hydraulic and mechanical disc brakes, please refer to the component manufacturer’s service center or website for further information.
  • Page 8 BRAKE HOUSING ROUTING Route hydraulic brake hose or mechanical brake housing through the frame and fork with the Disc Hose Bushings (CBG-DBH). Install and adjust calipers as per manufacturer’s instructions. Chainstay height: 25mm...

  • Page 9: Mechanical Cable Routing

    MECHANICAL CABLE ROUTING It is recommended that front and rear derailleur cables be installed after the brake hose has been installed. These routing illustrations are intended as a supplement to the manufacturer’s installation instructions only. Please refer to the component manufacturer’s service center or website for further information.
  • Page 10 MECHANICAL CABLE INSTALLATION Install noodle on rear derailleur cable directly behind the BB Cable Guide/Cover. Ensure ferrules Install Rear Derailleur Press-In Cable Stop are used to cap (CBS-DRPOUT). shifter housing at BB Cable Guide/Cover. The front cable travels across the non-drive side slot, and in the direction of the seat tube.

  • Page 11: Electronic Wire Routing

    ELECTRONIC WIRE ROUTING It is recommended that electric cabling and junction points be installed after the brake hose has been installed. These routing illustrations are intended as a supplement to the manufacturer’s installation instructions only. Please refer to the component manufacturer’s service center or website for further information.
  • Page 12 ELECTRONIC WIRE INSTALLATION Install the Rear Derailleur Wire Guide (GR-DRPOUT-GUIDE). For wireless shifting systems install the Rear Derailleur Blanking Plug (GR-DRPOUT-CLOSED). With all wires inside, cap the Bottom Bracket Cable Port with the BB Cable Guide/Cover (BBG-0E0).
  • Page 13 DI2 BATTERY INSTALLATION The battery for your Shimano Di2 system mounts inside the down tube using the Internal Battery Mount (MT-BINT) designed to fit this frame. As this is a sealed location, it is important to test the system prior to final installation. Insert the assembled battery and holder into the seatpost.

  • Page 14: Dropper Post Routing

    DROPPER POST CABLE ROUTING These routing illustrations are intended as a supplement to the manufacturer’s installation instructions only. Please refer to the component manufacturer’s service center or website for further information. Brake Rear Shifter Dropper Post Route dropper post Press cables in DT housing in the direction Cable Guide slot of the arrows...

  • Page 15: Frame Protection Installation

    FRAME PROTECTION INSTALLATION Note: The frame protection parts may come already installed on the bike. If so, please refer to this instruction only for reapplication. Clean the chainstay and downtube area using isopropyl alcohol. Install the Chainstay Guard and Downtube Protector by removing the adhesive backing, and fixing them to the frame.

  • Page 16: Assembly Alternative Options Thru Axle Wheel Installation

    FRONT AXLE WHEEL INSTALLATION To secure the front wheel, install the greased axle, through the drive side drop out, through the wheel hub, aligning the threaded end of the axle with the non-drive side insert. Once aligned and engaged, thread the axle (clock-wise) into the threaded component of the insert until the axle is secured tightly.
  • Page 17 REAR AXLE WHEEL INSTALLATION To secure the rear wheel, install the greased axle, through the non-drive side drop out, through the wheel hub, aligning the threaded end of the axle with the derailleur hanger insert. Once aligned and engaged, thread the axle (clock-wise) into the threaded component of the insert until the axle is secured tightly.

  • Page 18: Fork Dual Offset Insert Installation

    FORK DUAL OFFSET INSERT INSTALLATION The Áspero fork inserts can be installed in either the forward or rearward position to adjust the handling geometry. Ensure both inserts are oriented correctly to the same position. Rearward Position Forward Position Note: When installing inserts in rearward position, replace the standard fork brake plate with the Offset Brake Plate (BRP-160-ASP) provided.

  • Page 19: Compatible Parts And Hardware

    SMALL PART COMPATIBILITIES HARDWARE COMPATIBILITIES Compatibile With/ Item Description Cervélo Part No. Item Description Specification Replaced By Compression Plug with FSA 1 1/8"- Ø23 Seat Tube Grommet For GR-ST-GUIDE GR-ST-CLOSED Top Cap (or equivalent) Di2 E-Wire Spacers Dropout Di2 Grommet 1 1/8"...
  • Page 20 2020 ÁSPERO RETAILER ASSEMBLY MANUAL www.cervelo.com CER-ASP-V1.7 2019-07-17...

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