TABLE OF CONTENTS LIST OF TOOLS & SUPPLIES Important Information ....Áspero-5 Electric Wire Routing & Installation ..19 This manual outlines a number of procedures for Tools Tools...
ÁSPERO-5 & ÁSPERO PARTS LIST SMALL PARTS Designed to accommodate electronic, mechanical and hydraulic controls, the Áspero -5 Item Description Cervélo Part No. Item Description Cervélo Part No. Item Description Cervélo Part No. and Áspero frames are engineered to provide seamless integration of all shifting systems, regardless of method or brand.
SMALL PARTS AB09F HANDLEBAR 80mm Width measured c-c on tops Áspero Accessory Mount Accessory Mount Seatpost Clamp Kit (Rear) Kit (Front) Only use the components specified in this manual SPC-SQ-R-2011-A MT-LM-R-003 MT-LM-F-004 for handlebar and stem assembly. Failure to use the 380mm specified parts and to follow the supplied assembly 121mm...
ÁSPERO-5 ST32 STEM FRAME & COMPONENT PREPARATION Lightly grease Rear Derailleur Hanger Fixing Cervélo ST32 Stem Nut and install Rear Derailleur Hanger Rubber Plug (Aluminum) (DRH-WMN112) finger tight. Final tightening for ST32 Hold the frame using a secured seatpost only. 70mm ST-A032-70 will be done after rear wheel installation...
FRAME & COMPONENT PREPARATION Ensure the Chainstay To install Accessory Mount (Front), To install Accessory Mount (Rear) Guard wraps around the angle mount into ST32 stem faceplate (MT-LM-R-003), replace the rear upper inside of the chainstay. and torque to 2Nm. clamp of the seatpost with the kit version.
DUAL OFFSET FORK INSERT INSTALLATION Rearward positioned inserts used commonly with 650B The Áspero fork inserts can be installed in either a forward or rearward Cervélo Front Brake Mounting Plate (Rearward wheels. position to adjust the bike's handling geometry. Ensure both inserts are Offset) (BRP-160-ASP) must be installed when the oriented correctly to the same position.
ÁSPERO-5 FORK PREPARATION & INSTALLATION (BONDED INSERT) 1. Apply grease to the bearing pockets and install the top of the fork, measure the exposed length the upper and lower headset bearings into the before removing. Using a new saw blade ST32 Stem Two-piece Your Cervélo frame &...
ÁSPERO-5 & ÁSPERO FORK PREPARATION & INSTALLATION (COMPRESSION PLUG) 1. Apply grease to the bearing pockets and install Áspero-5 Áspero the upper and lower headset bearings into the frame. 1st Mark 2. Fit the fork provided with your frame into the 1st Mark head tube with the complete headset, required Preload Fixing...
BRAKE HOSE ROUTING Route hydraulic brake hose through the frame and fork with the Disc Hose Áspero-5 Áspero Bushings (CBG-DBH). Install and adjust calipers as per manufacturer’s instructions. Brake Route rear brake hose starting from the chainstay and out through Down Tube Internal Cable Port.
ÁSPERO-5 ELECTRIC WIRE ROUTING & INSTALLATION These routing illustrations are intended as a supplement Áspero to the manufacturer’s installation instructions only. Please refer to the component manufacturer’s service center or website for further information. Ensure that the E-Wire Route control is positioned to the 750mm Brake...
ÁSPERO-5 MECHANICAL CABLE ROUTING & INSTALLATION These routing illustrations are intended Using the Down as a supplement to the manufacturer’s Tube Cable Stop installation instructions only. Please refer Assembly (CBS- to the component manufacturer’s service 2DT112M2), the center or website for further information. housing stops at the down tube Brake...
ÁSPERO MECHANICAL CABLE ROUTING & INSTALLATION DROPPER POST CABLE ROUTING When assembling Áspero with Áspero-5 Áspero mechanical shifting, route shifter cable housing and rear brake hose Note: Allow enough housing through Down Tube Cable Stop Brake for the dropper post to be Assembly (CBG-DT-ASP).
ÁSPERO-5 HANDLEBAR ROUTING - ELECTRIC ÁSPERO-5 HANDLEBAR CABLE ROUTING - MECHANICAL 1. Install shifters on handlebar and connect Left and 1. Install shifters on handlebar. Right using the 750mm E-Wire A. 2. Place brake housing and shifter housing in the Shifter housing 2.
DI2 BATTERY INSTALLATION SEATPOST ASSEMBLY & INSTALLATION The battery for your Shimano Di2 system mounts inside the 1. Apply a light coat of carbon assembly compound to the upper face of the seat tube using the Seatpost Internal Battery Mount (MT-BINT-SP2). Seatpost, making sure to cover area As this is an enclosed location, it is important to test the system around the adjustment slots.
TOP TUBE SMARTPAK INSTALLATION TIRE/RIM CLEARANCE Your Cervélo bicycle complies with the ISO 4210-2:4.10.2 standard for tire clearance. In order to comply with these safety standards and maintain your Limited Lifetime Warranty, a minimum of 4mm of clearance must remain between the tire and any frame element. Due to Ensure that Top Tube storage is installed the growing complexity of tire and rim interfaces, Cervélo recommends identifying the available space before choosing a tire.
INDEXED THRU-AXLE INSTALLATION To secure wheels, install the greased axle, through the drop out and the wheel hub, aligning the threaded end of the axle with the threaded insert. Once aligned and engaged, thread the axle (clock-wise) into the threaded component of the insert until the axle is secured tightly. Tighten rear axle Perform final tightening on Tighten front axle...
AERO THRU-AXLE INSTALLATION To secure wheels, install the greased axle, through the drop out and the wheel hub, aligning the threaded end of the axle with the threaded insert. Once aligned and engaged, thread the axle (clock-wise) into the threaded component of the insert until the axle is secured tightly. Perform final tightening on Tighten rear axle Rear Derailleur Hanger Nut...
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