Cervélo PX Series Retailer Assembly Manual
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Cervélo PX Series Retailer Assembly Manual

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PX-SERIES RETAILER ASSEMBLY MANUAL

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Summary of Contents for Cervélo PX Series

  • Page 1 PX-SERIES RETAILER ASSEMBLY MANUAL...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS LIST OF TOOLS & SUPPLIES Important Information . . . . . . . . . . . . . . . . . . One-Piece Basebar Wiring .

  • Page 3: Px-Series Parts List

    PX-SERIES PARTS LIST SMALL PARTS Designed to accommodate electronic, mechanical and hydraulic controls, the PX-Series frame is Item Description Cervélo Part No. Item Description Cervélo Part No. Item Description Cervélo Part No. engineered to provide seamless integration of all shifting systems, regardless of method or brand. In order to do so, you will require the parts shown below.

  • Page 4: Frame & Fork Preparation

    FRAME & FORK PREPARATION 1. Apply carbon assembly compound to both frame and seatpost. Install Front Derailleur Mount (FDM-0E0), and ensure fixing 2. Insert Seatpost Clamp (SPC-148A) in frame so screws are torqued to 3Nm. it is flush with the top tube. For 1x systems replace with 3.

  • Page 5: Fork Installation

    FORK INSTALLATION NOTE: This diagram is for assembly reference 1. Check the Stem Steerer Clamp and headset components to make sure there are no sharp or only . During complete assembly, hoses and rough edges on any of the surfaces which could cut or damage the steerer tube. If any rough Note: It is recommended that you familiarize control cables will be present .

  • Page 6: Brake Housing Routing

    BRAKE HOUSING ROUTING Route hydraulic brake hose or mechanical brake housing through the frame and fork with the These routing illustrations are intended as a supplement to the manufacturer’s installation instructions only. For both hydraulic and mechanical disc brakes, Disc Hose Bushings (CBG-DBH). Install and adjust calipers as per manufacturer’s instructions. please refer to the component manufacturer’s service center or website for further information.

  • Page 7: Electric Wire Routing

    ELECTRIC WIRE ROUTING MECHANICAL CABLE ROUTING It is recommended that electric wiring and junction points be installed after the brake It is recommended that front and rear derailleur cables be installed after the brake hose has been installed. These routing illustrations are intended as a supplement hose has been installed.

  • Page 8: Riser Post Cutting Instructions

    RISER POST CUTTING INSTRUCTIONS RISER POST PAD MOUNT INSTALLATION Attach Riser Pad Mount and Riser Post to Tilt Adjust Plate using Achieving the lowest possible stack may require trimming Use a light coloured grease pencil to accurately mark the cut-off location the Riser Post.

  • Page 9: Extension Assembly

    EXTENSION ASSEMBLY EXTENSION ANGLE ADJUSTMENT The Riser Pad Mount and Extensions can be set in one NOTE: This diagram is for assembly reference only . During complete assembly, hoses and of four discrete angles: 0˚, 5˚, 10˚, 15˚. control cables will be present . 15˚...

  • Page 10: Arm Cup & Pad Installation

    ARM CUP & PAD INSTALLATION ARM CUP POSITIONS Clean Arm Cups with isopropyl alcohol and Two fixing screws must always be apply Velcro sheets. installed per arm cup. The fixing screws must be installed in fore-aft 2. Attach Arm Cups to the Riser Post using two fixing position, and not diagonal.

  • Page 11: Split Basebar Wiring

    SPLIT BASEBAR WIRING SPLIT BASEBAR INSTALLATION 1. Feed electric cable through 1. Lightly grease the threads of the four M5 stem each side of the basebar from fixing screws. the front. 2. Position both halves of the base bars as shown Basebar Fixing 2.

  • Page 12: One-Piece Basebar Wiring

    ONE-PIECE BASEBAR WIRING ONE-PIECE BASEBAR INSTALLATION 1. Feed electric cable through 1. Lightly grease the threads of the four M6 The HB10 Basebar uses grips that are each side of the basebar from Basebar Fixing Screws designed to be installed on either right the front.

  • Page 13: Riser Post Wiring

    RISER POST WIRING RISER POST ASSEMBLY INSTALLATION EX10 Riser Pad Mount (HBP-EX10-PADMNT) EX10 Riser Post (HBP-EX10-RISER) Press E-Wires into Riser Plug and insert into Riser Post . Apply a light coat of grease to Riser Post, and install into fork. 2.

  • Page 14: Extension & Basebar - Di2 Wire Routing

    EXTENSION & BASEBAR - ETAP WIRE ROUTING EXTENSION & BASEBAR - DI2 WIRE ROUTING Brake Brake With Zipp Vuka 1000mm 1000mm eTap Blip Wire Shift AXS E-Wire E-Wire E-Wire extensions no Blip Box is needed . Basebar Blips can be wired directly Blip wires should from extensions .

  • Page 15: Extension & Basebar - Mechanical Cable Routing

    EXTENSION & BASEBAR - MECHANICAL CABLE ROUTING STEM COVER INSTALLATION Brake Rear Shifter Front Shifter For Di2 / eTap assemble Stem Cover Access Cap (HBP-PXCVRW), by snapping window into place. Fix the Stem Cover (HBP-HB10-CVR) to stem using the two lightly greased M4 bolts. Torque to 1Nm.

  • Page 16: Di2 Battery Installation

    DI2 BATTERY INSTALLATION The battery for the Shimano Di2 system mounts inside the down tube using the Internal Battery Mount (MT-BINT) designed to fit this frame. As this is a sealed location, it is important to test the system prior to final installation. Ensure Loctite 242 is applied to the M3 fixing screws.

  • Page 17: Electric Wire Installation

    MECHANICAL CABLE INSTALLATION ELECTRIC WIRE INSTALLATION Install Disc Hose Bushing (CBG-DBH) to guide the rear shifter housing. Ensure a ferrule is used to cap the front shifter Install the Rear Derailleur Wire Guide (GR-DRPOUT-GUIDE). housing at BB Cable Guide . For wireless shifting Insert the front shifter housing into BB systems install the Rear...

  • Page 18: Smartpak Installation

    SMARTPAK INSTALLATION STEALTHBOX INSTALLATION StealthBox Mounting Cage SmartPak (SB-SB02-TT) M5 x 18mm Fixing Screws Torque to 1-2Nm M5 x 18mm Fixing Screws Torque to 1-2Nm SmartPak Pill Tray StealthBox (SB-SB01-DT) Attempting to open Ensure that StealthBox is fully secure before StealthBox while riding riding.

  • Page 19: Speedcase Installation

    SPEEDCASE INSTALLATION SEATPOST ASSEMBLY Slide the lightly greased seatpost bottle cage mount slug into the seatpost. Seatpost Water Bottle Mount(MT-WB-SP) SP21 Seatpost M5 x 16mm (SP-SP21) Fixing Screws A water bottle cage can be attached to the down tube storage box using M5 fixing screws.

  • Page 20: Seatpost Cutting Instructions

    SEATPOST CUTTING INSTRUCTIONS TIRE CLEARANCE Your Cervélo bicycle complies with the ISO 4210-2:4.10.2 standard for tire clearance. In order to comply with these safety standards and Ensure that final saddle height is confirmed and tested. maintain your Limited Lifetime Warranty, a minimum of 4mm of clearance must remain between the tire and any frame element. Due to 2.

  • Page 21: Aero Thru-Axle Installation

    AERO THRU-AXLE INSTALLATION To secure wheels, install the greased axle, through the drop out and the wheel hub, aligning the threaded end of the axle with the threaded insert. Once aligned and engaged, thread the axle (clock-wise) into the threaded component of the insert until the axle is secured tightly. Tighten rear axle to 12-15Nm .
  • Page 22 NOTES...
  • Page 23 PX-SERIES RETAILER ASSEMBLY MANUAL CER-PX-V2 2020-01-31...

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