Related Manuals for Pfeiffer Vacuum SMARTVANE 55
Summary of Contents for Pfeiffer Vacuum SMARTVANE 55
- Page 1 OPERATING INSTRUCTIONS Translation of the Original SMARTVANE 55 | 70 Rotary vane pump...
- Page 2 Dear Customer, Thank you for choosing a Pfeiffer Vacuum product. Your new rotary vane pump is designed to support you by its performance, its perfect operation and without interfering your individual application. The name Pfeiffer Vacuum stands for high-quality vacuum technology, a comprehensive and complete range of top-quality products and first-class service.
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Page 3: Table Of Contents
Interface overview "Remote" interface 6.2.1 Inputs 6.2.2 Outputs 6.2.3 RS-485 6.2.4 Connecting control unit Using RS-485 interface Connecting accessories Pfeiffer Vacuum protocol for RS-485 interface 6.5.1 Telegram frame 6.5.2 Telegram description 6.5.3 Telegram example 1 6.5.4 Telegram example 2 3/68... - Page 4 Commissioning vacuum pump Switching on vacuum pump Checking operating fluid level Refilling operating fluid Configuring the connections with the Pfeiffer Vacuum parameter set 8.5.1 Configuring the digital outputs 8.5.2 Configuring the digital input 8.5.3 Selecting the interfaces Selecting operating mode Selecting speed mode 8.7.1 Normal operation...
- Page 5 Tbl. 20: Warning messages of the electronic drive unit Tbl. 21: Accessories Tbl. 22: Operating fluid Tbl. 23: Conversion table: Pressure units Tbl. 24: Conversion table: Units for gas throughput Tbl. 25: Technical data of SmartVane 55 | SmartVane 70 5/68...
- Page 6 Checking operating fluid level at sight glass Fig. 13: Filling up operating fluid Fig. 14: Draining operating fluid Fig. 15: Filling up operating fluid Fig. 16: Dismantling exhaust filters Fig. 17: Dimensions of SmartVane 55 Fig. 18: Dimensions of SmartVane 70 6/68...
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Page 7: About This Manual
Keep the manual for future consultation. 1.1 Validity This operating instructions is a customer document of Pfeiffer Vacuum. The operating instructions de- scribe the functions of the named product and provide the most important information for the safe use of the device. The description is written in accordance with the valid directives. The information in this op- erating instructions refers to the product's current development status. -
Page 8: Pictographs
Year Rating plate of the rotary vane vacuum pump 2022 D-35614 Asslar Made in Germany Vacuum Pump = DEM121290002 SmartVane 55 = 0.2 hPa (mbar) S(N ) = 50 m = 800 – 1350 min mass = 37 kg = F4 Oil quantity = 1.75 L... -
Page 9: Abbreviations
About this manual Fig. 1: Position of the stickers on the product 1 Hot surface warning sign Warning sign for live voltage 2 Operating instructions note Rating plate of the rotary vane vacuum pump 3 Prohibition sign - No stepping on surface 1.3.4 Abbreviations Abbreviation Meaning in this document... -
Page 10: Safety
Safety 2 Safety 2.1 General safety information The following 4 risk levels and 1 information level are taken into account in this document. DANGER Immediately pending danger Indicates an immediately pending danger that will result in death or serious injury if not observed. ►... - Page 11 Safety Risks during installation DANGER Danger to life from electric shock Touching exposed and voltage-bearing elements causes an electric shock. Improper connection of the mains supply leads to the risk of touchable live housing parts. There is a risk to life. ►...
- Page 12 ► Install suitable touch protection if the vacuum pump is accessible to untrained persons. ► Allow the vacuum pump to cool down before carrying out any work. ► Contact Pfeiffer Vacuum for suitable touch protection in system solutions. CAUTION Risk of injury from trapping of body parts due to unexpected automatic startup With open control input, the motor can start unexpectedly following extrinsic contact, if the mains volt- age is already applied.
- Page 13 ► Install suitable touch protection if the vacuum pump is accessible to untrained persons. ► Allow the vacuum pump to cool down before carrying out any work. ► Contact Pfeiffer Vacuum for suitable touch protection in system solutions. Risks during maintenance, decommissioning and malfunctions...
- Page 14 Safety WARNING Health hazard and risk of environmental damage from toxic contaminated operating fluid Toxic process media can cause operating fluid contamination. When changing the operating fluid, there is a health hazard due to contact with poisonous substances. Illegal disposal of toxic substan- ces causes environmental damage.
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Page 15: Safety Precautions
► Observe the unit protection class prior to installation or operation in other environments. ► Provide suitable touch protection, if the surface temperature exceeds 70 °C. 2.4 Limits of use of the product Parameter SmartVane 55 | SmartVane 70 Installation location Indoors, protected from dust deposits Installation altitude max. -
Page 16: Proper Use
► Use the vacuum pump only for pumping clean air or other, non-combustible and non-toxic gases. ► Adhere to the installation, commissioning, operating, and maintenance instructions. ► Do not use any accessory parts other than those recommended by Pfeiffer Vacuum. 2.6 Foreseeable improper use Improper use of the product invalidates all warranty and liability claims. -
Page 17: Ensuring Personnel Qualification
2.7.2 Personnel qualification for maintenance and repair Adequately trained individuals are: ● Maintenance level 1 ─ Customer with technical education ─ Pfeiffer Vacuum service technician ● Maintenance level 3 ─ Pfeiffer Vacuum service technician 17/68... -
Page 18: Product Description
Scan the QR code or click here to see how single-stage Pfeiffer Vacuum rotary vane pumps work. Fig. 2: Structure of the rotary vane pump... -
Page 19: Operating Fluid
Interfaces of the electronic drive unit 3.3 Identifying the product ► To ensure clear identification of the product when communicating with Pfeiffer Vacuum, always keep all of the information on the rating plate to hand. ► Learn about certifications through test seals on the product or at www.certipedia.com... - Page 20 Product description ● Locking caps or blank flange plugs for vacuum and exhaust connection, depending on the lubri- cant version ● Operating instructions 20/68...
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Page 21: Transportation And Storage
► Always transport the vacuum pump horizontally or without operating fluid filling. ► Fill in the operating fluid only at the final installation location. Preparations for transport Pfeiffer Vacuum recommends keeping the transport packaging and original protective cov- Safe transport of the product ► Observe the weight specified on the packaging. -
Page 22: Storing Vacuum Pump
2 years or more, carry out the following work. ► Change the operating fluid. ► Replace all elastomer parts. ► Observe the maintenance instructions – consult Pfeiffer Vacuum if necessary. Storage Pfeiffer Vacuum recommends storing the products in their original transport packaging. -
Page 23: Installation
► Install suitable touch protection if the vacuum pump is accessible to untrained persons. ► Allow the vacuum pump to cool down before carrying out any work. ► Contact Pfeiffer Vacuum for suitable touch protection in system solutions. NOTICE Property damage from external vibrations Vibrations, impacts or strong oscillations originating externally can damage the bearings of the vac- uum pump. -
Page 24: Connecting The Vacuum Side
NOTICE Property damage from contaminated gases Pumping gases that contain contamination damages the vacuum pump. ► Use suitable filters or separators from the Pfeiffer Vacuum range of accessories, to protect the vacuum pump. Installation and operation of accessories Pfeiffer Vacuum offers a series of special, compatible accessories for its rotary vane pumps. -
Page 25: Filling Up Operating Fluid
4. Route the piping downwards from the vacuum pump, to prevent condensate return. 5. Support or suspend the piping to the vacuum pump so that no piping system forces act on the vacuum pump. 6. Use a separator or filter from the Pfeiffer Vacuum line of accessories if necessary. - Page 26 Installation Fig. 5: Checking filling Detecting filling If the rotary vane pump has been filled at the factory, the fill level might exceed the visible area of the sight glass. ► Raise the pump approx. 10° on the sight glass side to detect an operating fluid filling. –...
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Page 27: Connecting To Mains Power Supply
Installation 5.5 Connecting to mains power supply DANGER Danger to life from electric shock Inadequate or incorrect grounding of the unit leads to contact-sensitive voltage on the housing. When making contact, increased leakage currents will cause a life-threatening electric shock. ► Before the installation, check that the connection leads are voltage-free. ►... - Page 28 Mains supply The electronic drive unit stars together with the connection of the voltage supply. Establishing mains supply 1. Use a corresponding power supply cable from the Pfeiffer Vacuum accessories range. 2. Always ensure a secure connection to the earthed conductor (PE).
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Page 29: Interfaces
The 15-pin sub-D connection with the "remote" designation offers the possibility to operate the electron- ic drive unit via remote control. The following specifications are the factory settings for the electronic drive unit. They can be configured with the Pfeiffer Vacuum parameter set. ► Utilize the screened plug and cable. -
Page 30: Inputs
6.2.2 Outputs The digital outputs at the "remote" connection have a maximum load limit of 24 V/50 mA per output. You can configure all listed outputs with the Pfeiffer Vacuum parameter set via the RS-485 interface (description relates to factory settings). -
Page 31: Rs-485
DO2/Pin 9 Active high 6.2.3 RS-485 Connecting RS-485 via D-Sub ► Connect a Pfeiffer Vacuum control unit or an external PC via pin 13 and pin 14 at the D-Sub con- nection of the electronic drive unit. 6.2.4 Connecting control unit Fig. 10: Connecting a control unit via the "remote"... -
Page 32: Connecting Accessories
6.5 Pfeiffer Vacuum protocol for RS-485 interface 6.5.1 Telegram frame The telegram frame of the Pfeiffer Vacuum protocol contains only ASCII code characters [32; 127], the exception being the end character of the telegram C . Basically, a master (e.g. -
Page 33: Telegram Description
● Group address "9xx" for all identical units (no response) ● Global address "000" for all units on the bus (no response) Action according to telegram description n2 – n0 Pfeiffer Vacuum parameter numbers I1 – I0 Data length dn to d0 dn – d0 Data in the respective data type (see chapter “Data types”, page... -
Page 34: Data Types
Interfaces --> ASCII 6.5.5 Data types Data type Description Length Example l1 – l0 boolean_old Logical value (false/true) 000000 is equivalent to false 111111 is equivalent to true u_integer Positive whole number 000000 to 999999 u_real Positive fixed point number 001571 corresponds with 15.71 string Any character string with 6 charac-... -
Page 35: Parameter Set
Each parameter has a three-digit number and a description. The parameter can be accessed via Pfeiffer Vacuum control units or externally via RS-485 using Pfeiffer Vacuum protocol. The vacuum pump starts in standard mode with factory default pre-set parameters. -
Page 36: Status Requests
Parameter set Indicator Designations Functions Data Unit min. max. type cess fault type Cfg DO1 Output DO1 0 = Switch-point reached configuration 1 = No error 2 = Error 5 = Set rotation speed reached 6 = Pump on 9 = Always "0" 10 = Always "1"... -
Page 37: Reference Value Inputs
SpdSVal Set value in rotation speed setting mode | SmartVane 55 Set value in rotation speed setting mode | SmartVane 70 StdbySVal Set value for rotation speed in stand-by | SmartVane 55 Set value for rotation speed in... -
Page 38: Operation
Operation 8 Operation 8.1 Commissioning vacuum pump WARNING Danger of poisoning due to toxic process media escaping from the exhaust pipe During operation with no exhaust line, the vacuum pump allows exhaust gases and vapors to escape freely into the air. There is a risk of injury and fatality due to poisoning in processes with toxic process media. -
Page 39: Switching On Vacuum Pump
► Install suitable touch protection if the vacuum pump is accessible to untrained persons. ► Allow the vacuum pump to cool down before carrying out any work. ► Contact Pfeiffer Vacuum for suitable touch protection in system solutions. NOTICE Malfunction of the oil return flow line from an intake pressure that is permanently too high In the long term, operation with an intake pressure that is permanently too high leads to insufficient operating fluid supply. -
Page 40: Checking Operating Fluid Level
Operation 8.3 Checking operating fluid level Fig. 12: Checking operating fluid level at sight glass Checking operating fluid level ► Check the fill level during operation, with the vacuum connection closed. ► During continuous operation, check the fill level daily. ► Top up operating fluid as required. 8.4 Refilling operating fluid WARNING Danger of poisoning from toxic vapors... -
Page 41: Configuring The Connections With The Pfeiffer Vacuum Parameter Set
5. Switch the vacuum pump on. 6. Check level. 8.5 Configuring the connections with the Pfeiffer Vacuum parameter set The electronic drive unit is pre-configured with the factory default basic functions and is ready for opera- tion. For individual requirements, you can configure most connections for the electronic drive unit with the parameter set. -
Page 42: Configuring The Digital Input
Operation 8.5.2 Configuring the digital input Option Description 0 - 4 = Deactivated Connection not operational 5 = Rotation speed setting mode Control corresponds to parameter [P:026] Tbl. 13: Configure parameter [P:063] 8.5.3 Selecting the interfaces The parameter [P:060] indicates the current selected interface with operating priority. The electronic drive unit only accepts control commands via the interface with operating priority. -
Page 43: Normal Operation
8.8 Operating mode display via LED LEDs on the electronic drive unit show the basic operating states of the vacuum pump. A differentiated error and warning display is only possible for operation with the Pfeiffer Vacuum display and control unit or a PC. -
Page 44: Switching Off Vacuum Pump
1. Switch the running vacuum pump off by pressing the button once. 2. Switch the voltage supply off. Alternative: Switch off via Pfeiffer Vacuum parameters ► Set parameter [P:010] to value of "0". Alternative: Switch off via "remote" interface ► Interrupt the jumper between pins 7 and 5. -
Page 45: Maintenance
► Dismantle the vacuum pump for inspection, away from the system if necessary. NOTICE Danger of property damage from improper maintenance Unprofessional work on the vacuum pump will lead to damage for which Pfeiffer Vacuum accepts no liability. ► We recommend taking advantage of our service training offering. -
Page 46: Checklist For Inspection And Maintenance
(overhaul). If the required intervals listed below are exceeded, or if maintenance work is carried out im- properly, no warranty or liability claims are accepted on the part of Pfeiffer Vacuum. This also applies if original spare parts are not used. -
Page 47: Changing Operating Fluid
Fundamentally, when filling, refilling, or changing operating fluid, you must always use the operating fluid type specified on the rating plate. Safety data sheets You can obtain the safety data sheets for operating fluids from Pfeiffer Vacuum on request, or from the Pfeiffer Vacuum Download Center. -
Page 48: Draining Operating Fluid
Maintenance Required consumables ● Operating fluid Required tools ● Allen key, WAF 12 Required aids ● Collection receptacle (>2 l) ● Funnel (optional) 9.3.1 Draining operating fluid Prerequisites ● Vacuum pump vented to atmospheric pressure ● Vacuum pump switched off ● Vacuum pump has cooled so that it can be touched ●... -
Page 49: Filling Up Operating Fluid
– Optimal fill level: Middle of the inspection glass 9.3.3 Rinsing and cleaning rotary vane vacuum pump Cleaning by changing the operating fluid Pfeiffer Vacuum recommends, in cases of heavy contamination with process residues, cleaning the inside of the vacuum pump with several operating fluid changes. Prerequisites ●... -
Page 50: Maintaining Operating Fluid Separator
Maintenance 9.4 Maintaining operating fluid separator WARNING Health hazard through poisoning from toxic contaminated components or devices Toxic process media result in contamination of devices or parts of them. During maintenance work, there is a risk to health from contact with these poisonous substances. Illegal disposal of toxic sub- stances causes environmental damage. -
Page 51: Mounting Exhaust Filters
Maintenance Fig. 16: Dismantling exhaust filters 1 Operating fluid separator O-ring 2 O-ring Exhaust filter 3 Exhaust cover O-ring 4 Screws Orifice (red) 5 Cut-out Procedure 1. Remove the exhaust line. 2. Remove exhaust cover. – Be careful with the o-ring. 3. -
Page 52: Decommissioning
9. Pack the vacuum pump together with a drying agent in a plastic bag, and seal the vacuum pump airtight if it is to be stored in rooms with damp or aggressive atmospheres. 10. For longer storage periods (> 2 years), Pfeiffer Vacuum recommends changing the operating fluid again prior to recommissioning. -
Page 53: Recycling And Disposal
– Potentially contaminated components that come into contact with media 11.2 Disposing of rotary vane pump Pfeiffer Vacuum rotary vane pump systems contain materials which must be recycled. 1. Fully drain the operating fluid. 2. Decontaminate the components that come into contact with process gases. -
Page 54: Malfunctions
► Wear personal protective equipment if necessary. NOTICE Danger of property damage from improper maintenance Unprofessional work on the vacuum pump will lead to damage for which Pfeiffer Vacuum accepts no liability. ► We recommend taking advantage of our service training offering. -
Page 55: Error Codes
● Top up the operating fluid. too low ● Leak in system ● Locate and eliminate the leak. ● Vacuum pump is ● Contact Pfeiffer Vacuum Serv- damaged ice. Pumping speed of vacuum pump ● Poor dimensioning ● Make sure that connections are... -
Page 56: Tbl. 19: Error Messages Of The Electronic Drive Unit
1. Read out error codes via Pfeiffer display and control units or a PC. 2. Remove the cause of the malfunction. 3. Reset the malfunction message with parameter [P:009]. – Use preconfigured quick keys with the symbol or display tiles on Pfeiffer Vacuum display and control units. Error Problem... -
Page 57: Tbl. 20: Warning Messages Of The Electronic Drive Unit
● If necessary, perform maintenance ● To reset the message, press for 5 s at the same time Wrn042 Maintenance Have maintenance ● Contact Pfeiffer Vacuum Service required performed Wrn044 Electronics ● Cooling inade- ● Check to make sure the fan is working. -
Page 58: Service Solutions By Pfeiffer Vacuum
We are always focused on perfecting our core competence – servicing of vacuum components. Once you have purchased a product from Pfeiffer Vacuum, our service is far from over. This is often exactly where service begins. Obviously, in proven Pfeiffer Vacuum quality. - Page 59 Service solutions by Pfeiffer Vacuum 5. Prepare the product for transport in accordance with the provisions in the contamination declaration. a) Neutralize the product with nitrogen or dry air. b) Seal all openings with blind flanges, so that they are airtight.
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Page 60: Accessories
Accessories 14 Accessories View the range of accessories for rotary vane pumps on our website. 14.1 Accessory information Control units Control units are used to check and adjust operating parameters. Cable and adapter Mains, interface, connection, and extension cables provide a secure and suitable connection. Different lengths on request Dust separator Protects the pump against particles from the processes... -
Page 61: Technical Data And Dimensions
Technical data and dimensions 15 Technical data and dimensions 15.1 General Basis for the technical data of Pfeiffer Vacuum rotary vane pumps: ● Specifications according to PNEUROP committee PN5 ● ISO 21360-1: 2016: “Vacuum technology - Standard methods for measuring vacuum-pump per- formance - Part 1: General description”... - Page 62 -25 – 55 °C -25 – 55 °C age temperature Operating altitude, 4000 m 4000 m 4000 m 4000 m max. Weight 36 kg 36 kg 37 kg 37 kg Tbl. 25: Technical data of SmartVane 55 | SmartVane 70 62/68...
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Page 63: Dimensions
Technical data and dimensions 15.3 Dimensions (262) 68.5 Fig. 17: Dimensions of SmartVane 55 63/68... - Page 64 Technical data and dimensions (262) 68.5 Fig. 18: Dimensions of SmartVane 70 Dimensions in mm 64/68...
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Page 65: Ec Declaration Of Conformity
ISO 21360-2: 2012 DIN EN IEC 61000-6-2: 2019 DIN EN IEC 61000-6-4: 2020 The authorized representative for the compilation of technical documents is Dr. Adrian Wirth, Pfeiffer Vacuum GmbH, Berliner Straße 43, 35614 Asslar, Germany. Signature: Pfeiffer Vacuum GmbH Berliner Straße 43... -
Page 66: Declaration Of Conformity
EN IEC 61000-6-2: 2019 EN IEC 61000-6-4: 2019 The manufacturer's authorized representative in the United Kingdom and the authorized agent for compiling the technical documentation is Pfeiffer Vacuum Ltd, 16 Plover Close, In- terchange Park, MK169PS Newport Pagnell. Signature: Pfeiffer Vacuum GmbH Berliner Straße 43... - Page 67 67/68...
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