Pfeiffer Vacuum HISCROLL Operating Instructions Manual

Pfeiffer Vacuum HISCROLL Operating Instructions Manual

Automated gas ballast valve
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OPERATING INSTRUCTIONS
EN
Translation of the Original
HISCROLL
utomated gas ballast valve
a

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Summary of Contents for Pfeiffer Vacuum HISCROLL

  • Page 1 OPERATING INSTRUCTIONS Translation of the Original HISCROLL utomated gas ballast valve...
  • Page 2 These operating instructions describe all models and variants of your product. Note that your product may not be equipped with all features described in this document. Pfeiffer Vacuum constantly adapts its products to the latest state of the art without prior notice. Please take into account that online operating instructions can deviate from the printed operating instructions supplied with your product.
  • Page 3: Table Of Contents

    Table of contents Table of contents About this manual Validity Applicable documents Target group Conventions 1.4.1 Instructions in the text 1.4.2 Pictographs 1.4.3 Stickers on the product 1.4.4 Abbreviations Trademark proof Safety General safety information Safety instructions Safety precautions Limits of use of the product Proper use Foreseeable misuse Personnel qualification...
  • Page 4 Abbreviations used in this document Tbl. 4: Permissible ambient and operating conditions Tbl. 5: HiScroll gas ballast valve switch settings Tbl. 6: Parameter settings at the electronic drive unit of the scroll pump Tbl. 7: Accessories for inert gas supply Tbl.
  • Page 5 List of figures List of figures Fig. 1: Position of the stickers on the product Fig. 2: Design of the solenoid valve for gas ballast valve Fig. 3: Preparing gas ballast valve Fig. 4: Installing and aligning solenoid valve Fig. 5: Electric connection of solenoid valve Fig.
  • Page 6: About This Manual

    Keep the manual for future consultation. 1.1 Validity This operating instructions is a customer document of Pfeiffer Vacuum. The operating instructions de- scribe the functions of the named product and provide the most important information for the safe use of the device. The description is written in accordance with the valid directives. The information in this op- erating instructions refers to the product's current development status.
  • Page 7: Stickers On The Product

    1.4.3 Stickers on the product This section describes all the stickers on the product along with their meanings. Rating plate (example) Pfeiffer Vacuum GmbH The rating plate is located on the valve coil Berliner Str. 43 35614 Asslar Valve PD 100 136 PN 0-2 bar Tamb 75 °C 100 % ED...
  • Page 8: Safety

    Safety 2 Safety 2.1 General safety information The following 4 risk levels and 1 information level are taken into account in this document. DANGER Immediately pending danger Indicates an immediately pending danger that will result in death or serious injury if not observed. ►...
  • Page 9: Limits Of Use Of The Product

    2.5 Proper use ► Use the solenoid valve as accessory for the automatic inert gas supply at the manual gas ballast valve of a Pfeiffer Vacuum HiScroll. 2.6 Foreseeable misuse Improper use of the product invalidates all warranty and liability claims. Any use that is counter to the purpose of the product, whether intentional or unintentional, is regarded as improper use, in particular: ●...
  • Page 10: Product Description

    4 Power supply plug 3.2 Identifying the product ► To ensure clear identification of the product when communicating with Pfeiffer Vacuum, always keep all of the information on the rating plate to hand. ► Learn about certifications through test seals on the product or at www.certipedia.com...
  • Page 11: Installation

    Using unfiltered media for the gas inlet of a vacuum pump may result in particle contamination. There is a risk of damage to, and even destruction of, vacuum components. ► Install suitable filters from the Pfeiffer Vacuum accessories range upstream of the gas inlet, be- fore you use ambient air or other unclean media.
  • Page 12: Tbl. 5: Hiscroll Gas Ballast Valve Switch Settings

    ● The gas flow depends on the type Tbl. 5: HiScroll gas ballast valve switch settings Presetting manual gas ballast valve ► Turn the selector switch for the gas ballast valve to "1" or "2", depending on the accumulation of condensate.
  • Page 13: Establishing Electric Connection

    Installation Fig. 4: Installing and aligning solenoid valve 1 Solenoid valve, valve body Threaded nipple II with lock nut 2 Lock nut, WAF 15 Threaded nipple I Installing and aligning solenoid valve 1. Apply the Loctite thread sealant economically onto the turns of the threads of both threaded nip- ples.
  • Page 14: Configuring Accessories

    Installation Fig. 5: Electric connection of solenoid valve 1 Cable socket Cable clip, 2× 2 Valve coil Accessory connector "C" for pressure sensor 3 Fan cover Accessory connector "D" for gas ballast valve Establishing the cable connection 1. Check the pressure sensor connection (option). –...
  • Page 15: Fig. 6: Accessory Connector Assignment

    Installation Fig. 6: Accessory connector assignment 1 + 5 V (blue) + 24 V (depending on software configuration) 2 Sensor RxD / master TxD (white) GND (black) 3 Sensor TxD / master RxD (green) Configuring accessories ► Configure connected accessories with parameters [P:068] and [P:069], if necessary. –...
  • Page 16: Operation

    Important settings and function-related variables are programmed ex factory as parameters in the vac- uum pump electronic drive unit. Each parameter has a three-digit number and a description. Parameter- driven operation and control is supported via Pfeiffer Vacuum displays and control units, or externally via RS-485 using Pfeiffer Vacuum protocol.
  • Page 17: Controlling Gas Ballast Valve Without A Pressure Sensor

    Operation RS-485 RS-485 RS-485 RS-485 valve control [P052] [P030] [P740] [P010] GB valve valve mode pressure value HiScroll on/off permanent [deactivated] closed permanent open > 3 mbar < 3 mbar closed [valid] [activated] [on] [auto] [P:721] permanent [closed] closed permanent...
  • Page 18: Accessories

    Accessories 6 Accessories Description Order number Flange with pipe thread, DN 16 ISO-KF, G 1/8" PM 016 780 -T Push-in fitting for 6 mm tube, G 1/8" PM 016 781 -T Push-in fitting for 8 mm tube, G 1/8" PM 016 782 -T Hose nozzle for 9 mm hose, G 1/8"...
  • Page 19: Technical Data And Dimensions

    Technical data and dimensions 7 Technical data and dimensions 7.1 Technical data Selection field Automated gas ballast valve, 24 V DC, G 1/8" Part number PD Z10 100 Connection flange (in) G 1/8" Connection flange (out) G 1/8" Inlet pressure max. 1500 hPa (absolute) Integral leakage rate 1 ·...
  • Page 20: Declaration Of Conformity

    Declaration of Conformity Declaration for product(s) of the type: Solenoid valve for HiScroll gas ballast valve We hereby declare that the listed product satisfies all relevant provisions of the following European Directives. ● Electromagnetic compatibility 2014/30/EU ● Restriction of the use of certain hazardous substances 2011/65/EU ●...
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