Pfeiffer Vacuum TPG 361 Operating Instructions Manual
Total pressure measuring and control unit
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Summary of Contents for Pfeiffer Vacuum TPG 361
- Page 1 OPERATING INSTRUCTIONS Translation of the Original TPG 361 ∣ TPG 362 Total pressure measuring and control unit...
- Page 2 Dear Customer, Thank you for choosing a Pfeiffer Vacuum product. Your new total pressure measuring and control unit should support you in your individual application with full performance and without malfunctions. The name Pfeiffer Vacuum stands for high-quality vacuum technology, a comprehensive and complete range of top-quality products and first-class service.
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Page 3: Table Of Contents
Foreseeable improper use Responsibilities and warranty Owner requirements Personnel qualification 2.8.1 Ensuring personnel qualification 2.8.2 Personnel qualification for maintenance and repair 2.8.3 Advanced training with Pfeiffer Vacuum Operator requirements Transportation and storage Product description Identifying the product Scope of delivery... - Page 4 Setup mode Decommissioning Maintenance Cleaning the device Replacing the battery Errors Shipping Disposal Service solutions from Pfeiffer Vacuum Technical data and dimensions 14.1 Technical data 14.2 Dimensions Appendix 15.1 Units of pressure 15.2 Gas throughputs ETL Listed Declaration of conformity...
- Page 5 List of tables List of tables Tbl. 1: Applicable documents....................7 Tbl. 2: Variants........................7 Tbl. 3: Abbreviations used..................... 9 Tbl. 4: Danger to life due to electric voltage................ 11 Tbl. 5: Controls........................22 Tbl. 6: Switching functions....................24 Tbl. 7: Switching functions....................25 Tbl.
- Page 6 Fig. 37: Start/stop measured data recording................. 52 Fig. 38: Delete files........................53 Fig. 39: Formatting the USB memory stick................54 Fig. 40: Delete parameter files from the USB memory stick..........54 Fig. 41: Dimensions TPG 361 (in mm).................. 67 Fig. 42: Dimensions TPG 362 (in mm).................. 68 6/72...
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Page 7: About This Manual
Tbl. 2: Variants The part number is found on the rating plate of the product. Pfeiffer Vacuum reserves the right to make technical changes without prior notification. The figures in this document are not to scale (Dimensions in mm). 1.1.3 Firmware versions This document is based on firmware version V010500. -
Page 8: Conventions
About this manual ● maintenance and cleaning, ● storage or disposal. The work described in this document is only permitted to be performed by persons with the appropriate technical qualifications (expert personnel) or who have received the relevant training from Pfeiffer Vac- uum. -
Page 9: Trademarks
About this manual Abbreviation Explanation Switch-point (setpoint) UART Universal Asynchronous Receiver Transmitter Tbl. 3: Abbreviations used 1.4 Trademarks ● FullRange ® is a trademark of Pfeiffer Vacuum GmbH. 9/72... -
Page 10: Safety
2.2 Safety instructions Safety instructions according to product’s life stages All safety instructions in this document are based on the results of a risk assess- ment. Pfeiffer Vacuum has taken into account all the relevant life stages of the product. 10/72... -
Page 11: Tbl. 4: Danger To Life Due To Electric Voltage
Safety Danger to life due to electric voltage DANGER Danger to life due to electric voltage High voltages are present inside the device. When touching parts that are live, there is a risk of death. If there is visible damage, there is a risk of death when commissioning the device. ►... - Page 12 Safety Risks during transport NOTICE Damage caused by incorrect transportation Transportation in unsuitable packaging, or failure to install all transport locks, can damage the prod- uct. ► Comply with the instructions for safe transportation. Risks during storage NOTICE Damage caused by improper storage Improper storage will lead to damage to the product.
- Page 13 ► Operate the device away from fluids and humidity sources. ► Take special precautions if there is a risk of dripping water. ► Do not switch on the device if fluid has penetrated into it, instead contact the Pfeiffer Vacuum Service Center.
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Page 14: Safety Precautions
Safety WARNING Health hazard through poisoning from toxic contaminated components or devices Toxic process media result in contamination of devices or parts of them. During maintenance work, there is a risk to health from contact with these poisonous substances. Illegal disposal of toxic sub- stances causes environmental damage. -
Page 15: Proper Use
5. Pass on safety instructions to all other users. 2.4 Proper use The total pressure measuring gauge and control unit are used together with the Pfeiffer Vacuum Active- Line gauges to measure total pressures. Typical applications are measurement, monitoring and process control tasks in vacuum systems. -
Page 16: Personnel Qualification
2.8.2 Personnel qualification for maintenance and repair Advanced training courses Pfeiffer Vacuum offered advanced training courses to maintenance levels II and III. Adequately trained individuals are: ● Maintenance level I ─ Customer (trained specialist) ●... -
Page 17: Advanced Training With Pfeiffer Vacuum
Safety 2.8.3 Advanced training with Pfeiffer Vacuum For optimal and trouble-free use of this product, Pfeiffer Vacuum offers a comprehensive range of courses and technical training. For more information, please contact Pfeiffer Vacuum technical training. 2.9 Operator requirements Observing relevant documents and data 1. -
Page 18: Transportation And Storage
Transportation and storage 3 Transportation and storage NOTICE Damage caused by incorrect transportation Transportation in unsuitable packaging, or failure to install all transport locks, can damage the prod- uct. ► Comply with the instructions for safe transportation. NOTICE Damage caused by improper storage Improper storage will lead to damage to the product. -
Page 19: Product Description
4 Product description 4.1 Identifying the product You will need all the data from the rating plate to safely identify the product when communicating with Pfeiffer Vacuum. Recording rating plate data 1. Read the data on the product rating plate. 2. Record this data. -
Page 20: Display Elements
Product description Fig. 3: Connections on the rear side Ethernet interface "sensor 2" connection for gauges (only for TPG 362) USB connection (type B) "sensor" connection for gauges (only for TPG 362: "sen- sor 1") Protective earth "control" connection for control functions "relay"... -
Page 21: Fig. 5: Parameter Or Bar Graph
Product description Parameter or bar graph Unit of pressure or voltage Switch-points, parameter mode and input Measured value in floating point or exponential no- lock tation (measurement channel 1) Measurement channel status (measurement Measured value in floating point or exponential no- channel 1) tation (measurement channel 2) (only for TPG 362) -
Page 22: Controls
Product description Fig. 7: Measurement channel status Error High vacuum sensor Calibration factor (COR) Measurement channel Degas Offset 4.5 Controls Designation Functions (depending on operating mode) ● Change to parameter mode Parameter ● Select parameter/group ● Confirm selection ● Save changes and return to read mode Measurement channel Change measurement channel (Only for TPG 362) -
Page 23: Ground Terminal
Product description Fig. 8: Mains connection with IEC 320 C13 socket 4.6.2 Ground terminal DANGER Danger to life from electric shock The internal earthed conductor is fastened to the housing by a screw. A device without an earthed conductor attached can be life-threatening in the event of a malfunction. ►... -
Page 24: Relay" Connection
Product description Fig. 10: "control" connection (7-pin Amphenol C 091 B socket) Shielding GND Analog output gauge 2 0 to +10 V (DC) (only for TPG 362) Gauge 2 (only for TPG 362) Analog output gauge 1 0 to +10 V (DC) 3, 7 Switching function (relay) Switching function (relay) -
Page 25: Connection "Rs-485
Product description Pins Switching Description Switching Description function function Pressure lower Pressure higher than than threshold val- threshold value or device switched off Tbl. 7: Switching functions 4.6.6 Connection "RS-485" The "RS-485" connection enables control of the device using a computer or terminal. The use of a Y- distributor permits the integration into a bus system. -
Page 26: Ethernet" (Lan) Connection
Product description VBUS (5 V) Earth (GND) 4.6.9 "Ethernet" (LAN) connection The "Ethernet" connection enables direct communication with the device via a computer. RJ-45 green yellow Fig. 15: "Ethernet" (LAN) connection Transmission data (TD+) Reception data (RD-) Transmission data (TD-) 4, 5, 7, 8 Not used Reception data (RD+) Status... -
Page 27: Installation
Installation 5 Installation 5.1 Installing the device in a 19” rack NOTICE Damage caused by overheating The ambient temperature must not exceed the permissible operating temperature of the device. ► Make sure there is unobstructed circulation of air when installing the device. ►... -
Page 28: Installing The Device In A Switchboard
Installation Fig. 18: Device installation Installing the device in the rack module adapter Required tools ● Screwdriver Required material ● 4 × collar screws and synthetic nipple ● Slide rails (optional) 1. Recommendation: Install the slide rails in the rack frame for safe and easy installation of heavy rack module adapters. -
Page 29: Using The Device As A Desktop Device
Installation 55.9 M3 or Ø3.5 Fig. 19: Required control panel cut-out Installing the device in a switchboard Required tools ● Screwdriver Required material ● 4 screws (M3 or equivalent) 1. Support the device from below to relieve the front panel. 2. -
Page 30: Fig. 20: Fastening The Rubber Feet And Rubber Strip
Installation Fig. 20: Fastening the rubber feet and rubber strip Using the device as a desktop device You can use the device as a desktop device. The shipment includes two self-adhesive rubber feet as well as an attachable rubber strip, for this purpose. Required material ●... -
Page 31: Commissioning
6.2 Updating the firmware If your device requires a more recent firmware version, in order to support new gauges for example, please contact your nearest Pfeiffer Vacuum Service Center. A firmware update can be performed ● using a USB memory stick (USB type A on the front side of the device) or ●... -
Page 32: Fig. 21: Usb Update Tool
● You must use the Windows XP, 7, 8 or 10 operating system. ● Make sure there is no USB memory stick connected to the front side of the device. 1. Open the Pfeiffer Vacuum Download Center in the browser. -
Page 33: Configuring Ethernet
(COM) to an IP address. You an access the virtual COM interfaces using every program that supports series interfaces (e.g. terminal program, LabView, etc.). Depending on the protocol setting, communication with the device is either via the Mnemonic or Pfeiffer Vacuum protocol. 33/72... -
Page 34: Fig. 22: Ethernet Configuration Tool
Commissioning Fig. 22: Ethernet Configuration Tool Ethernet Configuration Tool ● The "Device Info" tab displays basic information about the selected device. ● The automatic or manual network setting is made in the "Network Settings" tab. ● In the "Virtual Serial Port" tab, you can assign a separate COM port to each device and/or gener- ate a new COM port. - Page 35 1. Recommendation: Contact your network administrator before you start the configuration. 2. Recommendation: Update the operating system before you start the Ethernet configuration. You also require administrator rights. 3. Open the Pfeiffer Vacuum Download Center in the browser. 4. Enter "Ethernet Configuration Tool" as the keyword.
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Page 36: Operation
Operation 7 Operation 7.1 Basic operation The following section provides information about the most important basic operations for the individual modes. Operation Description Press button Press button for longer than one second > 1s Do not press button Press buttons simultaneously Tbl. 9: Description of the controls 7.2 Operating modes The device operates in the following modes:... -
Page 37: Fig. 23: Change Measurement Channel (Only For Tpg 362)
Operation (see chapter “General parameters”, page 45) ● Displaying a measured value per measurement channel ● Displaying status messages per measurement channel Fig. 23: Change measurement channel (only for TPG 362) Change measurement channel You can use the "Measurement channel" button to switch between measurement channels. The num- ber of the selected measurement channel lights up. -
Page 38: Parameter Mode
Operation > 1s Fig. 26: Identifying the gauge Identifying the gauge ► Hold down both arrow keys for longer than 1 second. The device reads the gauge identification for the current measurement channel and displays this for 4 seconds, for example: ●... -
Page 39: Fig. 29: Read/Write Parameter Groups And Parameters
Operation Measurement mode Parameter Display Edit group parameter parameter Power on < < >10 s >10 s Fig. 29: Read/write parameter groups and parameters Change parameters 1. Press the "Parameter" button to switch to parameter mode. – The display shows the respective parameter group instead of the bar graph. The symbol for Parameter mode lights up. -
Page 40: Switching Function Parameters
The last assignment to be carried out applies for both threshold values. The TPG 361 has 2, and the TPG 362 has 4 switching functions, each with 2 adjustable threshold val- ues. The states of the switching functions are shown on the display and are available as zero-potential contacts at the "relay"... -
Page 41: Gauge Parameters
Operation Gauge type Lower threshold value [hPa] Minimum hysteresis Upper threshold value [hPa] TPR/PCR +10% lower threshold value 1500 5 · 10 (PPT 200 AR / RPT 200 AR) IKR 2x1 1 · 10 1 · 10 IKR 36x IKR 270 1 ·... -
Page 42: Tbl. 13: Parameters In The "Gauge Parameters" Group
● SLOW ─ The device does not respond to minor measured value fluctuations and thus responds more slowly to measured value changes. Pfeiffer Vacuum recommends this setting for precise comparison measurements. Effective as of a pressure < 1 hPa. -
Page 43: Gauge Control
Operation Fig. 31: Measured value filter fast, normal and slow (from left to right) OFFSET Displays the offset value in the current unit of measure and recalibrates to the current measured value. Offset correction is switched off as the factory setting and affects the measured value display. Offset correction does not affect the threshold value display of the switching functions and the analog outputs at the “control”... - Page 44 Operation Gauge type TPR/PCR CMR/APR (PPT 200 AR / RPT 200 AR) (MPT 200 AR) (HPT 200 AR) (CPT 200 AR) Parameter S-ON S-OFF 12)13) T-ON T-OFF Tbl. 16: Parameters available in the "Gauge control" group S-ON You can switch on certain gauges using different switch-on types. Adjustment, setting Description HAND...
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Page 45: General Parameters
T-ON (TPG 362) Definition of the switch-on threshold value when using the gauge on the other channel to switch on. The T-OFF value must be ≥ T-ON. T-OFF (TPG 361) Definition of the switch-off threshold with self-monitoring. Value = 10 –... - Page 46 ● Micron (= 0.001 Torr) (only available if the Torr lock is not activated.) ● Volt For TPG 361: If Micron is selected as the unit of measure, it automatically switches to Torr when the level exceeds 99000 Microns. Below 90 Torr, it automatically switches back to the Micron unit of meas- ure.
- Page 47 Operation ● S 2 (Only for TPG 362) ─ Error sensor 2 and device error PE-UR NOTICE Unintentional results with controller connected Switch relay not dependent on pressure. Values below the intended measuring range, or starting the test program, can result in unintentional results at the connected controller, if the relay switches. ►...
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Page 48: Fig. 32: Load Factory Settings: Press The Arrow Keys Simultaneously > 2 Seconds
PROTOCOL The protocol for the serial interface (RS-485, USB-B, Ethernet). ● AUTO (automatic detection (factory setting)) ● PV (Pfeiffer Vacuum protocol) ● MNE (Mnemonics protocol) BACKLIGHT The value for the backlight is adjustable from 0 to 100 % (full brightness). -
Page 49: Test Parameters
"Parameter" button for 5 seconds on the display. SOFTWARE Firmware version (program version) display. This information is useful if you need to contact Pfeiffer Vacuum. HARDWARE Hardware version display. This information is useful if you need to contact Pfeiffer Vacuum. -
Page 50: Fig. 33: Program Memory Test
Operation WATCHDOG Behavior of system monitoring (Watchdog Control) in the event of an error. ● AUTO ─ The system acknowledges a Watchdog malfunction message itself after 2 seconds (factory setting). ● OFF ─ The user must acknowledge a Watchdog malfunction message. TORR LOCK Suppression of the Torr unit of measure as a parameter value during setting. -
Page 51: Data Logger Mode
Operation Fig. 35: Display test After starting the test, all the display elements light up simultaneously for 10 s. The test program tests the relay switching function of the device. NOTICE Unintentional results with controller connected Switch relay not dependent on pressure. Values below the intended measuring range, or starting the test program, can result in unintentional results at the connected controller, if the relay switches. -
Page 52: Tbl. 23: Parameters In Data Logger Mode
The device does not recognize all USB memory sticks, for instance if they do not comply with the USB standard. Try using a different memory stick first before you contact your nearest Pfeiffer Vacuum Service Center. DATE Current date in format YYYY-MM-DD. -
Page 53: Setup Mode
Operation If the arrows are flashing on the display, the device does not automatically revert to measuring mode. You can press the "Parameter" button to quit write mode. The device then automatically reverts to measuring mode after approx. 10 seconds. DELETE Fig. -
Page 54: Fig. 39: Formatting The Usb Memory Stick
Operation ● ERROR ─ An error has occurred. FORMAT Fig. 39: Formatting the USB memory stick Format the USB memory stick. ● RUNNING ─ Formatting is running. ● DONE ─ Formatting is complete. DELETE Fig. 40: Delete parameter files from the USB memory stick Delete all parameter files (ending with CSV) from the USB memory stick. -
Page 55: Decommissioning
Decommissioning 8 Decommissioning Switching the device off 1. Switch off the device at the mains switch. 2. For rack assembly: Switch off the device centrally via the switched mains distributor. 3. Wait at least 10 seconds before switching it back on again, so that the device can reinitialize. 55/72... -
Page 56: Maintenance
► Only operate the device in a dry environment. ► Operate the device away from fluids and humidity sources. ► Do not switch on the device if fluid has penetrated into it, instead contact Pfeiffer Vacuum Serv- ice. ► Always disconnect the current supply before cleaning the device. -
Page 57: Replacing The Battery
► Operate the device away from fluids and humidity sources. ► Take special precautions if there is a risk of dripping water. ► Do not switch on the device if fluid has penetrated into it, instead contact the Pfeiffer Vacuum Service Center. -
Page 58: Errors
The error appears and the error relay opens. Error cannot be eliminated If the error persists even after it has been acknowledged and/or the gauge has been replaced several times, please contact your nearest Pfeiffer Vacuum Service Center. Defect Possible cause... -
Page 59: Shipping
► Comply with the instructions for safe shipping. Instructions for safe shipping Decontamination subject to charge Pfeiffer Vacuum decontaminates products not clearly declared "Free of contamina- tion" at your expense. 1. Do not ship microbiological, explosive or radioactively contaminated products! 2. -
Page 60: Disposal
Disposal 12 Disposal WARNING Health hazard through poisoning from toxic contaminated components or devices Toxic process media result in contamination of devices or parts of them. During maintenance work, there is a risk to health from contact with these poisonous substances. Illegal disposal of toxic sub- stances causes environmental damage. -
Page 61: Service Solutions From Pfeiffer Vacuum
We are consistently striving to perfect our core competence, service for vacuum components. And our service is far from over once you’ve purchased a product from Pfeiffer Vacuum. It often enough really just begins then. In proven Pfeiffer Vacuum quality, of course. - Page 62 ERKLÄRUNG KONTAMINIERUNG Then send your product to your local Service Center. You will receive a confirmation message/a quotation from Pfeiffer Vacuum. For all service orders, our General Terms and Conditions of Sales and Supply General Terms and Conditions of Repair and Maintenance apply to vacuum equipment and components.
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Page 63: Technical Data And Dimensions
Mains power supply Parameter Value Voltage 100 – 240 V (AC) ±10 % Frequency 50 – 60 Hz Power input (TPG 361) ≤ 45 VA Power input (TPG 362) ≤ 65 VA Excess voltage category Protection class Connection (see chapter “Mains power supply”, page 22) Tbl. -
Page 64: Tbl. 29: Technical Data (Gauge Connections)
The voltage supply meets the requirements of an protected extra-low voltage. Tbl. 30: Technical data (gauge supply) Operation Parameter Value Front panel (TPG 361) 3 control buttons Front panel (TPG 362) 4 control buttons Remote control RS-485 interface, USB type B interface, Ethernet interface Tbl. 31:... -
Page 65: Tbl. 33: Technical Data (Switching Functions)
Technical data and dimensions Switching functions Parameter Value Quantity (TPG 361) Quantity (TPG 362) 4 (freely assignable) Response time ≤ 10 ms, if the threshold value is near the measured value (note the filter time constant if there is a large difference). -
Page 66: Tbl. 37: Technical Data (Gauge Control)
(see chapter “Gauge control”, page 43) Tbl. 37: Technical data (gauge control) Analog output Parameter Value Quantity ((TPG 361) Quantity ((TPG 362) 2 (1 per channel) Voltage range 0 – +10 V (DC) If you have not connected a gauge to the respective meas- urement channel, the voltage at the analog output slowly ris- es to around 13.6 V. -
Page 67: Dimensions
Baudrate 9600, 19200, 38400, 57600, 115200 IP address DHCP or manual input Port: 8000 (static) MAC address readable via "MAC" parameter Tbl. 42: Technical data (Ethernet interface) 14.2 Dimensions 70.8 218.5 203.5 55.9 Fig. 41: Dimensions TPG 361 (in mm) 67/72... -
Page 68: Fig. 42: Dimensions Tpg 362 (In Mm)
Technical data and dimensions 70.8 218.5 203.5 55.9 Fig. 42: Dimensions TPG 362 (in mm) 68/72... -
Page 69: Appendix
Appendix 15 Appendix 15.1 Units of pressure Unit mbar Torr / mm Hg mbar 0.75 1 · 10 1000 1000 1 · 10 0.01 0.01 1 · 10 1 · 10 7.5 · 10 0.75 1 · 10 0.01 1000 Torr / mm Hg 1.33 133.32 1.33... -
Page 70: Etl Listed
ETL LISTED The products TPG 361, TPG 362 and TPG 366 - conform to the UL standards UL 61010-1 and UL 61010-2-030. - are certified to the CAN/CSA standards CAN/CSA C22.2 No. 61010-1-12 and CAN/CSA C22.2 No. 61010-2-030. 4010094... -
Page 71: Declaration Of Conformity
● Low voltage 2014/35/EC ● Electromagnetic compatibility 2014/30/EU ● Restriction of the use of certain hazardous substances 2011/65/EU Total pressure measuring and control unit TPG 361 | TPG 362 Harmonized standards and applied national standards and specifications: DIN EN 61000-3-2:2015-03 DIN EN 61000-3-3:2014-03...
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