Pfeiffer Vacuum TPG 366 MAXIGAUGE Operating Instructions Manual
Total pressure measuring and control unit
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Summary of Contents for Pfeiffer Vacuum TPG 366 MAXIGAUGE
- Page 1 OPERATING INSTRUCTIONS Translation of the Original TPG 366 MAXIGAUGE Total pressure measuring and control unit...
- Page 2 Dear Customer, Thank you for choosing a Pfeiffer Vacuum product. Your new total pressure measuring and control unit should support you in your individual application with full performance and without malfunctions. The name Pfeiffer Vacuum stands for high-quality vacuum technology, a comprehensive and complete range of top-quality products and first-class service.
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Page 3: Table Of Contents
Foreseeable improper use Responsibilities and warranty Owner requirements Personnel qualification 2.8.1 Ensuring personnel qualification 2.8.2 Personnel qualification for maintenance and repair 2.8.3 Advanced training with Pfeiffer Vacuum Operator requirements Transportation and storage Product description Identifying the product Scope of delivery... - Page 4 Setup mode Decommissioning Maintenance Cleaning the device Replacing the battery Errors Shipping Disposal Service solutions from Pfeiffer Vacuum Technical data and dimensions 14.1 Technical data 14.2 Dimensions Appendix 15.1 Units of pressure 15.2 Gas throughputs ETL Listed Declaration of conformity...
- Page 5 List of tables List of tables Tbl. 1: Applicable documents Tbl. 2: Variants Tbl. 3: Abbreviations used Tbl. 4: Danger to life due to electric voltage Tbl. 5: Controls Tbl. 6: Switching functions Tbl. 7: Status of the Ethernet connection Tbl.
- Page 6 List of figures List of figures Fig. 1: Disconnect device in accordance with EN 61010-1 Fig. 2: Front panel Fig. 3: Connections on the rear side Fig. 4: Display Fig. 5: Parameter or bar graph Fig. 6: Switch-points, parameter mode and input lock Fig.
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Page 7: About This Manual
Tbl. 2: Variants The part number is found on the rating plate of the product. Pfeiffer Vacuum reserves the right to make technical changes without prior notification. The figures in this document are not to scale (dimensions in mm). 1.1.3 Firmware versions This document is based on firmware version V010100. -
Page 8: Conventions
About this manual The work described in this document is only permitted to be performed by persons with the appropriate technical qualifications (expert personnel) or who have received the relevant training from Pfeiffer Vac- uum. 1.3 Conventions 1.3.1 Instructions in the text Usage instructions in the document follow a general structure that is complete in itself. -
Page 9: Trademarks
About this manual Abbreviation Explanation Switch-point (setpoint) UART Universal Asynchronous Receiver Transmitter Tbl. 3: Abbreviations used 1.4 Trademarks ● FullRange ® is a trademark of Pfeiffer Vacuum GmbH. ● MaxiGauge ® is a trademark of Pfeiffer Vacuum GmbH. 9/72... -
Page 10: Safety
Notes, tips or examples indicate important information on the product or on this document. 2.2 Safety instructions Safety instructions according to product’s life stages All safety instructions in this document are based on the results of a risk assessment. Pfeiffer Vacuum has taken into account all the relevant life stages of the product. 10/72... -
Page 11: Tbl. 4: Danger To Life Due To Electric Voltage
Safety Danger to life due to electric voltage DANGER Danger to life due to electric voltage High voltages are present inside the device. When touching parts that are live, there is a risk of death. If there is visible damage, there is a risk of death when commissioning the device. ►... - Page 12 ► Operate the device away from fluids and humidity sources. ► Take special precautions if there is a risk of dripping water. ► Do not switch on the device if fluid has penetrated into it, instead contact the Pfeiffer Vacuum Service Center.
- Page 13 ► Only operate the device in a dry environment. ► Operate the device away from fluids and humidity sources. ► Do not switch on the device if fluid has penetrated into it, instead contact Pfeiffer Vacuum Serv- ice. ► Always disconnect the current supply before cleaning the device.
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Page 14: Safety Precautions
Safety WARNING Health hazards due to cleaning agent The cleaning agents used cause health hazards. ► When handling cleaning agents, observe the applicable regulations. ► Adhere to safety measures regarding handling and disposal of cleaning agents. ► Be aware of potential reactions with product materials. NOTICE Damage caused by unsuitable cleaning agents Unsuitable cleaning agents damage the product. -
Page 15: Proper Use
5. Pass on safety instructions to all other users. 2.4 Proper use The total pressure measuring gauge and control unit are used together with the Pfeiffer Vacuum Active- Line gauges to measure total pressures. Typical applications are measurement, monitoring and process control tasks in vacuum systems. -
Page 16: Ensuring Personnel Qualification
─ Customer with Pfeiffer Vacuum service training ─ Pfeiffer Vacuum service technician 2.8.3 Advanced training with Pfeiffer Vacuum For optimal and trouble-free use of this product, Pfeiffer Vacuum offers a comprehensive range of courses and technical trainings. For more information, please contact Pfeiffer Vacuum technical training. - Page 17 4. Comply with the application limits. 5. Observe the technical data. 6. Please contact the Pfeiffer Vacuum Service Center if your questions on operation or maintenance of the product are not answered by these operating instructions. – You can find information in the Pfeiffer Vacuum service area.
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Page 18: Transportation And Storage
Transportation and storage 3 Transportation and storage NOTICE Damage caused by incorrect transportation Transportation in unsuitable packaging, or failure to install all transport locks, can damage the prod- uct. ► Comply with the instructions for safe transportation. NOTICE Damage caused by improper storage Improper storage will lead to damage to the product. -
Page 19: Product Description
4 Product description 4.1 Identifying the product You will need all the data from the rating plate to safely identify the product when communicating with Pfeiffer Vacuum. Recording rating plate data 1. Read the data on the product rating plate. 2. Record this data. -
Page 20: Fig. 2: Front Panel
Product description ® MaxiGauge Fig. 2: Front panel 1 USB connection (type A) Controls 2 Display Fig. 3: Connections on the rear side 1 Connections "sensor 1" to "sensor 6" for gauges Ground terminal 2 "control" connection for control functions Mains power supply 3 "relay"... -
Page 21: Display Elements
Product description 4.4 Display elements Display text in this manual Both lines of the display text are separated in this manual by a vertical dash (Line 1 | Line Display elements of the device Fig. 4: Display 1 Switch-points Unit of pressure or voltage 2 Parameter or bar graph Measurement channel status (measurement channel 1–3) 3 Parameter mode or input lock... -
Page 22: Controls
Product description Switch-points, parameter mode and input lock Fig. 6: Switch-points, parameter mode and input lock 1 Switch-points from relay 1 to 6 Relay 3 off 2 Parameter mode activated Relay 1 on 3 Input lock activated Measurement channel status Fig. -
Page 23: Interfaces
Product description 4.6 Interfaces 4.6.1 Mains power supply DANGER Danger to life from electric shock Inadequate or incorrect grounding of the unit leads to contact-sensitive voltage on the housing. When making contact, increased leakage currents will cause a life-threatening electric shock. ► Before the installation, check that the connection leads are voltage-free. ►... -
Page 24: Sensor" Connection
Product description 4.6.3 "sensor" connection DANGER Danger to life due to dangerous contact voltage Voltages above 30 V (AC) or 60 V (DC) are considered dangerous in accordance with IEC 61010. If you come into contact with dangerous contact voltage, this can result in injury through electric shocks or even death. -
Page 25: Relay" Connection
Product description 4.6.5 "relay" connection DANGER Danger to life due to dangerous contact voltage Voltages above 30 V (AC) or 60 V (DC) are considered dangerous in accordance with IEC 61010. If you come into contact with dangerous contact voltage, this can result in injury through electric shocks or even death. -
Page 26: Usb" Connection (Type B)
Product description Fig. 12: "RS-485" connection (5-pole Binder M12 socket) 1 RS-485+ (differential) RS-485- (differential) 2 +24 V (DC), ≤ 200 mA unassigned 3 Ground (GND) 4.6.7 "USB" connection (type B) The "USB" connection (type B) enables direct communication with the device via a computer (e.g. firm- ware updates, storing parameters (reading/writing)). -
Page 27: Tbl. 7: Status Of The Ethernet Connection
Product description Status Meaning Green (link) lights up Hardware connection exists dark No hardware connection Yellow (activity) lit up (flickering) Data transmission runs dark no data transmission / no connection Tbl. 7: Status of the Ethernet connection 27/72... -
Page 28: Installation
Installation 5 Installation 5.1 Installing the device in a 19” rack NOTICE Damage caused by overheating The ambient temperature must not exceed the permissible operating temperature of the device. ► Make sure there is unobstructed circulation of air when installing the device. ►... -
Page 29: Installing The Device In A Switchboard
Installation Fig. 18: Device installation Installing the device in the rack module adapter Required tools ● Screwdriver Required material ● 4 × collar screws and synthetic nipple ● Slide rails (optional) 1. Recommendation: Install the slide rails in the rack frame for safe and easy installation of heavy rack module adapters. -
Page 30: Using The Device As A Desktop Device
Installation Installing the device in a switchboard Required tools ● Screwdriver Required material ● 4 screws (M3 or equivalent) 1. Support the device from below to relieve the front panel. 2. Push the device into the control panel cut-out. 3. Support the device to relieve the front panel. 4. -
Page 31: Commissioning
6.2 Updating the firmware If your device requires a more recent firmware version, in order to support new gauges for example, please contact your nearest Pfeiffer Vacuum Service Center. A firmware update can be performed ● using a USB memory stick (USB type A on the front side of the device) or ●... -
Page 32: Fig. 21: Usb Update Tool
● You must use the Windows XP, 7, 8 or 10 operating system. ● Make sure there is no USB memory stick connected to the front side of the device. 1. Open the Pfeiffer Vacuum Download Center in the browser. -
Page 33: Configuring Ethernet
(COM) to an IP address. You an access the virtual COM interfaces using every program that supports series interfaces (e.g. terminal program, LabView, etc.). Depending on the protocol setting, communication with the device is either via the Mnemonic or Pfeiffer Vacuum protocol. 33/72... -
Page 34: Fig. 22: Ethernet Configuration Tool
Commissioning Fig. 22: Ethernet Configuration Tool Ethernet Configuration Tool ● The "Device Info" tab displays basic information about the selected device. ● The automatic or manual network setting is made in the "Network Settings" tab. ● In the "Virtual Serial Port" tab, you can assign a separate COM port to each device and/or gener- ate a new COM port. - Page 35 1. Recommendation: Contact your network administrator before you start the configuration. 2. Recommendation: Update the operating system before you start the Ethernet configuration. You also require administrator rights. 3. Open the Pfeiffer Vacuum Download Center in the browser. 4. Enter "Ethernet Configuration Tool" as the keyword.
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Page 36: Operation
Operation 7 Operation 7.1 Basic operation The following section provides information about the most important basic operations for the individual modes. Operation Description Press button Press button for longer than one second > 1s Do not press button Press buttons simultaneously Tbl. 8: Description of the controls 7.2 Operating modes The device operates in the following modes:... -
Page 37: Fig. 23: Change Measurement Channel
Operation Fig. 23: Change measurement channel Change measurement channel You can use the "Measurement channel" button to switch between measurement channels. The num- ber of the selected measurement channel lights up. ► Press the "Measurement channel" button until the number of the desired measurement channel is displayed. -
Page 38: Parameter Mode
Operation Identifying the gauge ► Hold down both arrow keys for longer than 1 second. The device reads the gauge identification (line 1) and the measuring point name (line 2, standard = empty) for the current measurement channel and displays this for 5 seconds, for example: ●... -
Page 39: Fig. 29: Read/Write Parameter Groups And Parameters
Operation Measurement mode Parameter Display Edit group parameter parameter Power on < < >10 s >10 s Fig. 29: Read/write parameter groups and parameters Change parameters 1. Press the "Parameter" button to switch to parameter mode. – The display shows the respective parameter group instead of the bar graph. The symbol for Parameter mode lights up. -
Page 40: Switching Function Parameters
Setting the threshold values Pfeiffer Vacuum recommends setting the upper threshold value 1/2 decade above the low- er threshold value or the lower threshold value 1/2 decade below the upper threshold val-... -
Page 41: Tbl. 11: Upper And Lower Threshold Values
Operation Gauge type Lower threshold value [hPa] Minimum hysteresis Upper threshold value [hPa] TPR/PCR +10% lower threshold value 1500 5 · 10 (PPT 200 AR / RPT 200 AR) IKR 2x1 1 · 10 1 · 10 IKR 36x IKR 270 1 ·... -
Page 42: Gauge Parameters
Operation 7.4.2 Gauge parameters Parameter Description DEGAS FILAMENT Clean electrode system FULLSCALE Measuring range of linear gauges FILTER Measured value filter OFFSET Offset correction Calibration factor for other gas types Calibration factor SPACES Display resolution NAME Measuring point name Tbl. 12: Gauge parameters The gauge parameters group includes displaying and editing/inputting gauge-related parameters. -
Page 43: Gauge Control
● SLOW ─ The device does not respond to minor measured value fluctuations and thus responds more slowly to measured value changes. Pfeiffer Vacuum recommends this setting for precise com- parison measurements. Fig. 31:... -
Page 44: Tbl. 14: Gauge Control
Operation Parameter Description THRESHOLD VALUE ON Switch-on threshold value THRESHOLD VALUE OFF Switch-off threshold value Tbl. 14: Gauge control The gauge control group includes displaying and editing/inputting parameters used to define how gauges are switched on and off. If only gauges without a control option connected, the group is not available. -
Page 45: General Parameters
Operation THRESHOLD VALUE ON Definition of the switch-on threshold value when using the gauge on the other channel to switch on. The value for THRESHOLD VALUE OFF must be ≥ THRESHOLD VALUE ON. THRESHOLD VALUE OFF Definition of the switch-off threshold value when using the gauge on another channel to switch off, or for self-monitoring. -
Page 46: Tbl. 20: Available Parameters (General Parameters)
Operation Gauge type TPR/PCR CMR/APR (PPT 200 AR / RPT 200 AR) (MPT 200 AR) (HPT 200 AR) (CPT 200 AR) Parameter UNIT BAUD RATE USB RANGE EXT ERROR RELAY PENNING-UR BARGRAPH / GRAPH RS485 ADDRESS PROTOCOL BACKLIGHT SCREENSAVER CONTRAST LCD STANDARD CHARGING LANGUAGE FORMAT... - Page 47 Operation PENNING-UR NOTICE Unintentional results with controller connected Switch relay not dependent on pressure. Values below the intended measuring range, or starting the test program, can result in unintentional results at the connected controller, if the relay switches. ► Unplug the connected measuring and control cable. ►...
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Page 48: Fig. 32: Press The Arrow Keys Simultaneously > 2 Seconds
PROTOCOL The protocol for the serial interface (RS-485, USB-B, Ethernet). ● AUTOMATIC (automatic detection (factory setting)) ● PFEIFFER VACUUM (Pfeiffer Vacuum protocol) ● MNEMONIC 3 CHAR (Mnemonics protocol) BACKLIGHT The value for the backlight is adjustable from 0 to 100 % (full brightness). -
Page 49: Test Parameters
● you press the "Parameters" button when switching on the device, or ● you press the "Parameters" button for 5 seconds on the display. < SOFTWARE VERSION Firmware version (program version) display. This information is useful if you need to contact Pfeiffer Vacuum. 49/72... -
Page 50: Fig. 33: Program Memory Test
Operation HARDWARE VERSION Hardware version display. This information is useful if you need to contact Pfeiffer Vacuum. MAC ADDRESS Displays the MAC address (without separator). Example: 00-A0-41-0A-00-08 is displayed as 00A0410A0008. OPERATING HOURS Operating hours display. WATCHDOG Behavior of system monitoring (Watchdog Control) in the event of an error. -
Page 51: Fig. 35: Display Test
Operation ● RUNNING ─ The test is running. ● OK ─ Test completed, no errors detected. ● ERROR ─ Test completed, errors detected. If the error occurs again when the test is repeated, you should contact your nearest Pfeiff- er Vacuum Service Center. DISPLAY TEST Display test. -
Page 52: Data Logger Mode
The device does not recognize all USB memory sticks, for instance if they do not comply with the USB standard. Try using a different memory stick first before you contact your nearest Pfeiffer Vacuum Service Center. DATE Current date in format YYYY-MM-DD. -
Page 53: Setup Mode
Operation START/STOP Fig. 37: Start/stop measured data recording Start/stop measured data recording. During measured data recording, the number of the corresponding measurement channel flashes. "UP" arrow button = start saving. Recording is running, the display switches to "STOP" and the "DOWN" arrow flashes. -
Page 54: Fig. 39: Formatting The Usb Memory Stick
Operation ● RUNNING ─ The device saves the CSV file. ● DONE ─ The save operation is complete. RESTORE FROM Load all parameters from a USB memory stick onto the device. You can choose the file names from SETUP01 to SETUP99. ●... -
Page 55: Decommissioning
Decommissioning 8 Decommissioning Switching the device off 1. Switch off the device at the mains switch. 2. For rack assembly: Switch off the device centrally via the switched mains distributor. 3. Wait at least 10 seconds before switching it back on again, so that the device can reinitialize. 55/72... -
Page 56: Maintenance
► Only operate the device in a dry environment. ► Operate the device away from fluids and humidity sources. ► Do not switch on the device if fluid has penetrated into it, instead contact Pfeiffer Vacuum Serv- ice. ► Always disconnect the current supply before cleaning the device. -
Page 57: Replacing The Battery
Maintenance NOTICE Damage caused by unsuitable cleaning agents Unsuitable cleaning agents damage the product. ► Do not use solvents as they attack the surface. ► Do not use any aggressive or abrasive cleaning agents. Cleaning the device Required consumables ● Common cleaning agent (e.g. mild detergent). ●... -
Page 58: Errors
The error appears and the error relay opens. Error cannot be eliminated If the error persists even after it has been acknowledged and/or the gauge has been re- placed several times, please contact your nearest Pfeiffer Vacuum Service Center. Defect Possible cause... -
Page 59: Shipping
► Comply with the instructions for safe shipping. Shipping the product safely Decontamination subject to charge Pfeiffer Vacuum decontaminates products not clearly declared "Free of contamination" at your expense. 1. Do not ship microbiological, explosive or radioactively contaminated products. 2. Observe the shipping guidelines for the participating countries and transport companies. -
Page 60: Disposal
Disposal 12 Disposal WARNING Health hazard through poisoning from toxic contaminated components or devices Toxic process media result in contamination of devices or parts of them. During maintenance work, there is a risk to health from contact with these poisonous substances. Illegal disposal of toxic sub- stances causes environmental damage. -
Page 61: Service Solutions From Pfeiffer Vacuum
We are consistently striving to perfect our core competence, service for vacuum components. And our service is far from over once you’ve purchased a product from Pfeiffer Vacuum. It often enough really just begins then. In proven Pfeiffer Vacuum quality, of course. - Page 62 Service solutions from Pfeiffer Vacuum 5. Prepare the product for transport in accordance with the details in the declaration of contamination. a) Neutralize the product with nitrogen or dry air. b) Close all openings with airtight blank flanges. c) Seal the product in appropriate protective film.
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Page 63: Technical Data And Dimensions
Technical data and dimensions 14 Technical data and dimensions 14.1 Technical data General Parameter Value For rack installation, control panel installation or as a tabletop device Weight < 2.2 kg Tbl. 25: Technical data (general) Mains power supply Parameter Value Voltage 100 – 240 V (AC) ±10 % Frequency 50 –... -
Page 64: Tbl. 28: Technical Data (Gauge Connections)
Technical data and dimensions Parameter Value CMR 261 – CMR 275, CMR 361 – CMR 375 APR 250 – APR 267, CPT 200 AR Tbl. 28: Technical data (gauge connections) Gauge supply voltage Parameter Value Voltage +24 V (DC) ±5 % Ripple <... -
Page 65: Tbl. 33: Technical Data (Switching Function Relay)
Technical data and dimensions Switching function relay Parameter Value Contact type Zero-potential two-way contact Load max. 60 V (DC), 0.5 A, 30 W (ohmic) 30 V (AC), 1 A (ohmic) Service life (mechanical) 1 · 10 Switching cycles Service life (electrical) 1 ·... -
Page 66: Tbl. 37: Technical Data (Analog Outputs)
Technical data and dimensions Parameter Value Measurement signal to pressure ratio Gauge-dependent Connection (see chapter “"control" connection”, page 24) Tbl. 37: Technical data (analog outputs) RS-485 interface Parameter Value PROTOCOL ACK/NAK, ASCII with 3 character mnemonics or PV protocol Data format Two-way data traffic, 1 start bit, 8 data bits, 1 stop bit, no parity bit, no handshake Baudrate 9600... -
Page 67: Dimensions
Technical data and dimensions 14.2 Dimensions 198.1 161.5 210.4 Fig. 41: Dimensions TPG 366 (in mm) 67/72... -
Page 68: Appendix
Appendix 15 Appendix 15.1 Units of pressure Unit mbar Torr / mm Hg mbar 1 · 10 0.75 1000 1000 1 · 10 0.01 0.01 1 · 10 1 · 10 7.5 · 10 0.75 1 · 10 0.01 1000 Torr / mm Hg 1.33 133.32 1.33... -
Page 69: Etl Listed
ETL LISTED The products TPG 361, TPG 362 and TPG 366 - conform to the UL standards UL 61010-1 and UL 61010-2-030. - are certified to the CAN/CSA standards CAN/CSA C22.2 No. 61010-1-12 and CAN/CSA C22.2 No. 61010-2-030. 4010094... -
Page 70: Declaration Of Conformity
DIN EN 61000-3-2:2015-03 DIN EN 61000-3-3:2014-03 DIN EN 61000-6-1:2007-10 DIN EN 61000-6-2:2006-03 DIN EN 61000-6-3:2011-09 DIN EN 61000-6-4:2011-09 DIN EN 61010-1:2011-07 DIN EN 61326-1:2013-07 Signature: Pfeiffer Vacuum GmbH Berliner Straße 43 35614 Aßlar Germany (Daniel Sälzer) Aßlar, 2017-03-24 Managing Director... - Page 71 71/72...
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