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Table of Contents
Related Manuals for Pfeiffer Vacuum OmniControl
Summary of Contents for Pfeiffer Vacuum OmniControl
- Page 1 OPERATING INSTRUCTIONS Translation of the Original OMNICONTROL Control unit...
- Page 2 Dear Customer, Thank you for choosing a Pfeiffer Vacuum product. Your new Display Control Unit should support you in your individual application with full performance and without malfunctions. The name Pfeiffer Vacuum stands for high-quality vacuum technology, a comprehensive and complete range of top-quality products and first-class service.
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Page 3: Table Of Contents
Installing the device in a rack Connecting the electrical supply 5.3.1 Connection diagram 5.3.2 Earthing the device 5.3.3 Connecting the OmniControl to a vacuum pump 5.3.4 Connect OmniControl to multiple vacuum pumps 5.3.5 Connecting to the mains power suppy Connecting gauges... - Page 4 Table of contents Recycling and disposal General disposal information Disposing of the power supply pack Malfunctions Service solutions by Pfeiffer Vacuum Accessories 11.1 Accessory information 11.2 Ordering accessories Technical data and dimensions 12.1 Technical data 12.2 Dimension drawings Declaration of conformity...
- Page 5 Product features Tbl. 5: Features of the RS-485 interface Tbl. 6: Terminal layout of the RS-485 connecting socket M12 Tbl. 7: Available Pfeiffer Vacuum DigiLine gauges for connecting to an OmniControl Tbl. 8: Accessories Tbl. 9: OmniControl 200 Tbl. 10: OmniControl 300 Tbl.
- Page 6 Connection diagram for the OmniControl with integrated power supply pack Fig. 8: Connection diagram for the OmniControl with gauge/IO option Fig. 9: Connection of the grounding cable to the OmniControl with integrated power supply pack Fig. 10: Example: Connection of an OmniControl to a vacuum pump Fig.
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Page 7: About This Manual
Keep the manual for future consultation. 1.1 Validity This operating instructions is a customer document of Pfeiffer Vacuum. The operating instructions de- scribe the functions of the named product and provide the most important information for the safe use of the device. The description is written in accordance with the valid directives. The information in this op- erating instructions refers to the product's current development status. -
Page 8: Pictographs
About this manual Sequence of multi-part action steps The numerical list indicates an action with multiple necessary steps. 1. Step 1 2. Step 2 3..1.3.2 Pictographs Pictographs used in the document indicate useful information. Note 1.3.3 Stickers on the product This section describes all the stickers on the product along with their meanings. -
Page 9: Tbl. 2: Abbreviations Used In This Document
About this manual Abbreviation Meaning in this document Piezo gauge Analog output with two switch-points American Wire Gauge Capacitive gauge Capacitive gauge Piezo-resistive gauge Direct Current voltage Display Control Unit Fluorocarbon rubber Pirani/Bayard-Alpert combination Handheld Programming Unit (aid for controlling and monitoring pump parameters) Cold cathode gauge Hot cathode gauge Input Output (in out) -
Page 10: Safety
Safety 2 Safety 2.1 General safety information The following 4 risk levels and 1 information level are taken into account in this document. DANGER Immediately pending danger Indicates an immediately pending danger that will result in death or serious injury if not observed. ►... - Page 11 OmniControl or options, or automatically executed programming of the OmniControl’s auto control function may result in damage relating to materials, the environment, health, or life. ► Only use the OmniControl, options, or auto control function to control functions that will not cause damage.
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Page 12: Safety Precautions
► Observe the unit protection degree prior to installation or operation in other environments. 2.4 Limits of use of the product Feature OmniControl 200/300 OmniControl 400 OmniControl 001 OmniControl 001 Mo- bile Installation location weatherproof (indoors), weatherproof (in- weatherproof (in- weatherproof (indoors),... -
Page 13: Proper Use
Permissible ambient conditions 2.5 Proper use ● OmniControl control units are used exclusively to control the electronic drive units of Pfeiffer Vac- uum vacuum pumps and their accessories. ● The version with integrated power supply pack also supplies the operating voltage for the vacuum pump. -
Page 14: Product Description
● Operating instructions 3.4 Function The OmniControl is a control unit for Pfeiffer Vacuum vacuum pumps with integrated electronic drive unit. This device provides an overview of all control parameters for the electronic drive unit. In addition, a gauge may be connected if the “gauge/IO” option is available. -
Page 15: Fig. 3: Omnicontrol 200 Rear View
Product description Fig. 3: OmniControl 200 rear view 1 Connecting socket RS-485 Mains switch S1 2 Placeholder options Mounting bracket for mains connection 3 Earthed conductor, M4 Connecting socket DC out 4 Power supply plug AC in, mains input 15/48... -
Page 16: Interfaces
► Connect only suitable devices to the bus system. The interface designated “RS-485” is intended for connecting a Pfeiffer Vacuum electronic drive unit or a gauge. The connectors are isolated from the maximum occurring supply voltage in a galvanically safe way. -
Page 17: Gauge/Io Option
Pressure measurement with the OmniControl The OmniControl offers a precise pressure display with existing gauge/IO function. The option designated “gauge/IO” in the OmniControl enables the connection of a Pfeiffer Vacuum pressure gauge. The connections in the OmniControl with integrated power supply pack are galvanically safe and are isolated from the maximum supply voltage for the OmniControl. -
Page 18: Data Option
Pfeiffer Vacuum Down- load Center. 4.3 Data option The option designated “data” in OmniControl is intended for the connection of a USB stick and a micro SD card. You can record values acquired by the OmniControl on these storage media devices. µSD data Fig. -
Page 19: Installation
Installation 5 Installation 5.1 Preparing for installation General comments regarding installation ► Choose a site for installation where access to the product and to supply lines is possible at all times. ► Install the device upright. ► Respect the ambient conditions stated for the area of use. ►... -
Page 20: Connection Diagram
Pfeiffer Vacuum recommends the use of original accessory parts. ● Information and ordering options for approved range of accessories for the OmniCon- trol can be found online. 5.3.1 Connection diagram Fig. 7: Connection diagram for the OmniControl with integrated power supply pack 20/48... -
Page 21: Earthing The Device
● The ground terminal is obligatory for OmniControls with integrated power supply pack. ● Pfeiffer Vacuum recommends connecting a suitable grounding cable to the OmniControl 200, 300 and 400 to discharge applicative interferences. ● Alternatively, the OmniControl 200, 300 and 400 is grounded following installation in a rack. 21/48... -
Page 22: Connecting The Omnicontrol To A Vacuum Pump
Installation Fig. 9: Connection of the grounding cable to the OmniControl with integrated power supply pack 1 Rear of housing Ground terminal Connecting the grounding cable to the OmniControl with integrated power supply pack 1. Use the grounding connection at the back of the device (M4 internal thread). -
Page 23: Fig. 10: Example: Connection Of An Omnicontrol To A Vacuum Pump
The OmniControl receives the supply voltage via the electronic drive unit interface. The RS-485 serial interface of the OmniControl is used exclusively to control the electronic drive unit of a vacuum pump. The interface protocol is described in the operating instructions of the respective electronic drive unit. -
Page 24: Connect Omnicontrol To Multiple Vacuum Pumps
3. Plug the 15-pin D-Sub connectors on the connection cable into the "remote" connectors on the electronic drive units and secure the connectors. 4. Plug the connecting socket with bayonet catch into the “DC out” connection on the OmniControl with integrated power supply pack and lock it. -
Page 25: Connecting To The Mains Power Suppy
5.3.5 Connecting to the mains power suppy Only applicable for configurations with integrated power supply pack (OmniControl 200, 300 and 400). The OmniControl 200, 300 and 400 receives the supply voltage via the electronic drive unit RS-485 in- terface. Establishing mains connection for OmniControl 1. -
Page 26: Fig. 13: Remove Plastic Cover
► Carefully lever the plastic cover off the table mount on both sides using a small slot-head screw- driver. Fig. 14: Remove table mount 1 OmniControl with power supply pack Table mount Remove table mount ► Pull the OmniControl forward and out of the table mount. 26/48... -
Page 27: Fig. 15: Install Table Mount
Install table mount 1 Table mount Plastic cover 2 OmniControl Install table mount 1. Insert the Omnicontrol into the table mount from the front. 2. Push the plastic cover onto the table mount until the clips engage on both sides. 27/48... -
Page 28: Operation
OmniControl or options, or automatically executed programming of the OmniControl’s auto control function may result in damage relating to materials, the environment, health, or life. ► Only use the OmniControl, options, or auto control function to control functions that will not cause damage. -
Page 29: Main Menu
► Press the arrow keys to switch between views. 6.3.1 Default views In the default views you will find 7 views created ex factory. The 8th "direct access" view in red enables device-specific access to the Pfeiffer Vacuum parameter set and to the available options. 29/48... -
Page 30: Device Templates
Operation RS-485 option 1 direct access Fig. 19: Direct access example You can select 1 to 7 further preconfigured templates in the data view. Preconfigured template categories ● Device templates ● Empty grid templates ● Application templates speed (Hz) device templates empty grid templates 1 500 power (W) -
Page 31: Application Templates
Fig. 21: Example of device templates 6.3.3 Application templates In the application templates, you will find preconfigured data views that are adapted to various applica- tions with multiple Pfeiffer Vacuum products. TMP @ 1 + BKP @ 2 applications Fig. 22: Application templates menu 6.3.4 Empty grid templates... -
Page 32: Configuring Tiles
Operation empty grid templates Fig. 23: Grid templates menu 6.3.5 Configuring tiles You can configure any tiles in the data view according to type, source, format and appearance. speed (Hz) pump off 1 500 power (W) error code error ack. motor on pump off 000000 pump temperature (°C) -
Page 33: Fig. 25: Configure Tile
Operation pump off object type value source value format conditional appearance .0E2 RS485:1.010 (maximized) settings Fig. 25: Configure tile 1 Type (object type) Format (value format) 2 Source (value source) Gear wheel 3 Appearance (conditional appearance) Configure tile 1. In the detailed view of a tile, tap on the gear wheel at the bottom right of the screen to open the configuration menu. -
Page 34: Tools Menu (Tools)
Operation Scaling menu for categories ● Pressure ● Temperature ● Speed (speed) ● Electrical unit (electric) ● Time 6.4 Tools menu (Tools) The Tools menu provides a range of helpful functions and setting options. auto control tools Fig. 27: Tools menu example The auto control function is for configuring one or more value dependencies. -
Page 35: Device Settings (Settings)
The “Auto control view example” figure shows the dependency of two devices controlled by the OmniControl: If you switch on device 1 (RS485:1), device 2 starts at the same time (RS485:2). The relevant control parameter in the example is [P:010]. The dependency be- havior is the same when switching off. -
Page 36: Fig. 30: Device Information Example
010100 x00124 option 0 void option 1 hardware firmware gauge/IO 019401 x00110 option 2 void about Fig. 30: Device information example 1 Numeric code for OmniControl (main control unit) Firmware version (firmware) 2 Hardware version (hardware) Installed options (option) 36/48... -
Page 37: Maintenance
Maintenance 7 Maintenance WARNING Danger to life from electric shock during maintenance and service work The device is only completely de-energized when the mains plug has been disconnected and the vacuum pump is at a standstill. There is a danger to life from electric shock when making contact with live components. -
Page 38: Recycling And Disposal
8.1 General disposal information Pfeiffer Vacuum products contain materials that you must recycle. ► Dispose of our products according to the following: – Iron –... -
Page 39: Malfunctions
Malfunctions 9 Malfunctions WARNING Danger to life from electric shock in the event of a fault In the event of a fault, devices connected to the mains may be live. There is a danger to life from electric shock when making contact with live components. ►... -
Page 40: Service Solutions By Pfeiffer Vacuum
We are always focused on perfecting our core competence – servicing of vacuum components. Once you have purchased a product from Pfeiffer Vacuum, our service is far from over. This is often exactly where service begins. Obviously, in proven Pfeiffer Vacuum quality. - Page 41 Service solutions by Pfeiffer Vacuum 5. Prepare the product for transport in accordance with the provisions in the contamination declaration. a) Neutralize the product with nitrogen or dry air. b) Seal all openings with blind flanges, so that they are airtight.
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Page 42: Accessories
Accessories 11 Accessories 11.1 Accessory information Mains cable Various mains cables ensure a secure connection. Different lengths on request. 11.2 Ordering accessories Description Order number Mains cable 230 V AC, CEE 7/7 to C13, 3 m P 4564 309 ZA Mains cable 115 V AC, NEMA 5-15 to C13, 3 m P 4564 309 ZE Mains cable 208 V AC, NEMA 6-15 to C13, 3 m P 4564 309 ZF... -
Page 43: Technical Data And Dimensions
IP20 Ambient temperature 0 °C to +50 °C Weight approx. 2.25 kg Tbl. 11: OmniControl 400 Selection field OmniControl 001, rack unit without integrated power supply pack Order number Rack: PE D4x xx0 xxx Table: PE E4x xx0 xxx 43/48... -
Page 44: Dimension Drawings
Technical data and dimensions Selection field OmniControl 001, rack unit without integrated power supply pack Connection 24 V DC Power consumption 72 W Protection degree IP20 Ambient temperature 0 °C to +50 °C Weight approx. 200 g Tbl. 12: OmniControl 001... -
Page 45: Fig. 33: Omnicontrol 001 Mobile Dimensions
Technical data and dimensions 34.6 Fig. 33: OmniControl 001 Mobile dimensions 45/48... -
Page 46: Declaration Of Conformity
Declaration of conformity Declaration for product(s) of the type: Control unit OmniControl 200 | 300 | 400 OmniControl 001 OmniControl 001 Mobile We hereby declare that the listed product satisfies all relevant provisions of the following European Directives. Electromagnetic compatibility 2014/30/EU... - Page 47 47/48...
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