probst KIG II Operating Instructions Manual

Cone insert clamp

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Operating Instructions
Translation of original operating instructions
Cone Insert Clamp
KIG II
5720.0208
V1
GB

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Summary of Contents for probst KIG II

  • Page 1 Operating Instructions Translation of original operating instructions Cone Insert Clamp KIG II 5720.0208...
  • Page 2 Bitte beachten Sie, dass das Produkt ohne vorliegende Betriebsanleitung in Landessprache nicht eingesetzt / in Betrieb gesetzt werden darf. Sollten Sie mit der Lieferung des Produkts keine Betriebsanleitung in Ihrer Landessprache erhalten haben, kontaktieren Sie uns bitte. In Länder der EU / EFTA senden wir Ihnen diese kostenlos nach.
  • Page 3: Table Of Contents

    Picture of the automatic release ........................13 Maintenance and care ............................15 Maintenance ..............................15 Mechanical ..............................15 Trouble shooting ............................16 Repairs ................................16 Safety procedures ............................16 Hints to the type plate ........................... 17 Hints to the renting/leasing of PROBST devices ..................17 5720.0208...
  • Page 4: Ec-Declaration Of Conformity

    Address: Probst GmbH; Gottlieb-Daimler-Straße 6; 71729 Erdmannhausen, Germany Authorized person for UK-documentation: Name: Nigel Hughes Address: Probst Ltd ; Unit 2 Fletcher House; Stafford Park 17; Telford Shropshire TF3 3DG, United Kingdom Signature, information to the subscriber: Erdmannhausen, 02.08.2021................(Eric Wilhelm, Managing director)
  • Page 5: General

    General 4 / 17 General Authorized use The device (KIG 2) is only suitable for symmetrical and asymmetrical cones with a cover hole diameter of 625 - 1000 Take care that the capacity and the gripping range of the device (KIG 2) is not exceeded. This device (KIG 2) is specially designed for heavy and duty work with fork lift trucks or cranes.
  • Page 6: Survey And Construction

    General 5 / 17 Survey and construction Kardan Suspension lug Suspension for crane hook Flange plate Fork sleeves Automatic release Rubber gripper Rectangular tube 5720.0208...
  • Page 7: Technical Data

    General 6 / 17 Technical data Type: ø-Range [mm] Capacity [kg] Dead weight [kg] KIG 2 625 – 1.000 2.000 Safety symbols Danger to life! Identifies imminent hazard. If you do not avoid the hazard, death or severe injury will result. Hazardous situation! Identifies a potentially hazardous situation.
  • Page 8: Safety Marking

    General 7 / 17 ● for pneumatics ● for electrics Safety Marking PROHIBITION SIGN Symbol Meaning Order-No.: Size: 2904.0210 30 mm It is not allowed to be under hanging loads. Danger to life! 2904.0209 50 mm 2904.0204 80 mm WARNING SIGN Symbol Meaning Order-No.:...
  • Page 9: Safety

    Safety 8 / 17 Safety Personal safety requirements ● Each operator must have read and understood the operating instructions (and all safety instructions). ● Only qualified, authorized personal is allowed to operate the device and all devices which are connected (lifting device/carrier).
  • Page 10: Safety Procedures

    Safety 9 / 17 Safety procedures 3.5.1 Lifting devices and forklift trucks The lifting device / forklift truck including truss have to be in good, safe working condition. Only authorized and qualified persons are allowed to operate the lifting device / forklift truck. Never exceed the maximum allowable carrying capacity/working load limit (WLL) of the lifting device / forklift truck! 3.5.2...
  • Page 11: Installation

    Installation 10 / 17 Installation Mechanical connection Use only original accessories, in case of doubt consult the manufacturer. Take care that the carrying capacity / working load limit (WLL) of the lifting device/carrier is not exceeded, through the load of the device, the attaching devices (turning device, fork sleeves etc.) and the additional load of the gripping goods! Mechanical gripping devices always have to be gimballed, so they can swing freely in any position.
  • Page 12: Fork Sleeves (Optional)

    Installation 11 / 17 4.1.3 Fork sleeves (optional) ● To establish a mechanical connection between the fork lift and the fork sleeve you have to put the fork into the fork sleeve and fix it with the locking bolt or with a chain/rope, connected to the eyelet on the fork sleeves and the lift frame.
  • Page 13: Operation

    Operation 12 / 17 Operation Device operation ● Connect the device (KIG 2) with the lifting equipment. The lifting equipment must be adjusted with carrying capacity of the device (KIG 2)! ● Move the device (KIG 2) slowly down into the gripping good (cone), until the rectangular tube lays on the gripping good (cone).
  • Page 14: Picture Of The Automatic Release

    Operation 13 / 17 Picture of the automatic release The device is mounted with a automatic release, that means the opening and closing of the gripping arms results through the set down and lifting of the device. Pictures the positions of the automatic release ...
  • Page 15 Operation 14 / 17 When replacing a defective automatic release, it is essential to ensure that the slots of the two clamping pins always point downwards. The position of the slots must not be above or center, otherwise there is a risk that the automatic release may jam when switching! 5720.0208...
  • Page 16: Maintenance And Care

    Maintenance and care 15 / 17 Maintenance and care Maintenance To ensure the correct function, safety and service life of the device the following points must be executed in the maintenance interval. Used only original spare parts, otherwise the warranty expires. All operations may only be made in closed state of the device! For all operations you have to make sure, that the device will not close unintended.
  • Page 17: Trouble Shooting

    Maintenance and care 16 / 17 Trouble shooting ERROR CAUSE REPAIR The clamping-power is not big enough, the load is slipping out (optional)   The grippers are worn Replace the grippers (optional)   The maximum load is exceed Reduce the weight of.
  • Page 18: Hints To The Type Plate

    Example: Hints to the renting/leasing of PROBST devices With every renting/leasing of PROBST devices the original operating instructions must be included unconditionally (in deviation of the users country's language, the respective translations of the original operating instructions must be delivered additionally)!
  • Page 19 1300 Tragfähigkeit / Working Load Limit WLL: 2.000 kg / 4.400 Eigengewicht / Dead Weight: ~ 260 kg / ~ 580 Product Name: Cone Insert Clamp KIG-II wih fork sleeves © all rights reserved conform to ISO 16016 Datum Name Benennung Koneninnengreifer KIG-II Erst.
  • Page 20 40110119 siehe separate Liste see separate list 47220121 siehe separate Liste see separate list 57200139 siehe separate Liste see separate list 40110059 siehe separate Liste see separate list © all rights reserved conform to ISO 16016 Datum Name Benennung Koneninnengreifer KIG-II Erst.
  • Page 21 20530021 30300082 47220122 20530021 21460001 30310027 © all rights reserved conform to ISO 16016 Datum Name Benennung Einstecktasche für Erst. 12.9.2003 Kirkamm Koneninnengreifer KIG 1 Gepr. 12.9.2003 Kirkamm Ausf 2003 Artikelnummer/Zeichnungsnummer Blatt E47220121 Zust. Urspr. Ers. f. Ers. d.
  • Page 22 30310027 20530022 40110471 20900006 21460001 21460001 © all rights reserved conform to ISO 16016 Datum Name Benennung Kreuzgelenk mit Pendelanschlag Erst. 21.1.2003 Kirkamm schwere Ausführung Gepr. 3.4.2017 J.Werner WLL 4000 kg Artikelnummer/Zeichnungsnummer Blatt E40110119 Zust. Urspr. K039-30016 Ers. f. Ers. d.
  • Page 23 Tragfähigkeit / Working Load Limit WLL: 4000 kg / 8816 © all rights reserved conform to ISO 16016 Datum Name Benennung Platte mit Aufhängeteil über DK Atlas Erst. 14.2.2017 I.Krasnikov Gepr. 14.2.2017 I.Krasnikov umgekehrt Artikelnummer/Zeichnungsnummer Blatt D40110059 Zust. Urspr. K012-33 Ers.
  • Page 24 20000159 20900006 20100018 © all rights reserved conform to ISO 16016 Datum Name Benennung Platte mit Aufhängeteil über DK Atlas Erst. 14.12.2007 Dietrich.Pannier Gepr. 11.11.2013 P.Hafenbrak umgekehrt Artikelnummer/Zeichnungsnummer Blatt E40110059 Zust. Urspr. K012-33 Ers. f. Ers. d.
  • Page 25 After each completed performance of a maintenance interval the included form must be fill out, stamped, signed and send back to us immediately 1) via e-mail to service@probst-handling.de / via fax or post Operator: _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _...

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