SICK NAV310 Operating Instructions Manual
Laser positioning sensor
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Summary of Contents for SICK NAV310
- Page 1 Operating instructions Laser Positioning Sensor NAV310 Precise Laser Navigation for Maximum Efficiency...
- Page 2 Device specific software module V 1.000 or higher for SOPAS ET SOPAS ET Configuration software V 02.28 or higher Software access to the NAV310 is password protected. The default factory setting for the password is as follows: User level Password Authorised client client The NAV310 laser positioning sensor is intended for use in industrial environments.
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Page 3: Table Of Contents
Troubleshooting and rectification ................47 Detailed error analysis ....................47 SICK support ......................47 Technical data ....................... 49 Data sheet NAV310 ....................49 Dimensional drawings ....................51 8016535/1D2F/2022-11-14 © SICK AG · Germany · All rights reserved · Subject to change without notice... - Page 4 10.1 Overview of the annexes ..................52 10.2 Ordering information ....................52 10.3 Glossary ........................53 10.4 Declarations of conformity and certificates ............54 8016535/1D2F/2022-11-14 © SICK AG · Germany · All rights reserved · Subject to change without notice...
- Page 5 SOPAS ET SICK OPEN PORTAL for APPLICATION and SYSTEMS ENGINEERING TOOL = configuration software for the configuration of the NAV310 Protocol for user-programmed evaluation 8016535/1D2F/2022-11-14 © SICK AG · Germany · All rights reserved · Subject to change without notice...
- Page 6 Tab. 13: SOPAS ET default setting ..................37 Tab. 14: Password NAV310 ....................42 Tab. 15: Troubleshooting and rectification .................47 Tab. 16: Data sheet NAV310 ....................49 Tab. 17: Consumables ......................52 8016535/1D2F/2022-11-14 © SICK AG · Germany · All rights reserved · Subject to change without notice...
- Page 7 Principle of data storage ..................41 Fig. 22: Window in the scanner head on the NAV310 ............. 44 Fig. 23: Dimensions NAV310 ..................... 51 8016535/1D2F/2022-11-14 © SICK AG · Germany · All rights reserved · Subject to change without notice...
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Page 8: About This Document
Planning and using a laser positioning sensor such as the NAV310 also require specific technical skills which are not detailed in this documentation. Further information on the NAV310 is available from SICK AG, Division Auto Ident, and in the Internet at www.sick.com. - Page 9 The safety symbol beside the warning indicates the nature of the risk of accident, e.g. due to electricity. The warning category (DANGER, WARNING, CAUTION) indicates the severity of the hazard. Read carefully and follow the warning notices! 8016535/1D2F/2022-11-14 © SICK AG · Germany · All rights reserved · Subject to change without notice...
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Page 10: For Your Safety
The NAV310 must only be installed, commissioned and serviced by adequately qualified personnel. Repairs to the NAV310 are only allowed to be undertaken by trained and authorised service personnel from SICK AG. The following qualifications are necessary for the various tasks:... -
Page 11: Intended Use
The NAV310 is a sensor for use indoors. Important In case of any other usage as well as in case of modifications to the NAV310, e.g. due to opening the housing during mounting and electrical installation, or to the SICK software, any claims against SICK AG under the warranty will be rendered void. -
Page 12: General Safety Notes And Protective Measures
The operating instructions must be made available to the operator of the system where the NAV310 is used. The operator of the system is to be instructed in the use of the de- vice by specialist personnel and must be instructed to read the operating instructions. -
Page 13: Quick Stop And Quick Restart
Pay attention to the laser safety regulations as per EN 60825-1 (latest version). Important No maintenance is necessary to ensure compliance with laser class 1. Laser output aperture The laser output aperture is the view window on the scanner head of the NAV310. Laser output aperture Rotating scanner head Fig. 1:... -
Page 14: Environmental Protection
Operating instructions NAV310 Laser positioning sensor Environmental protection The NAV310 has been designed to minimise environmental impact. It uses only a minimum of power. While working, always act in an environmentally responsible manner. For this reason please note the following information on disposal. -
Page 15: Product Description
Chapter 3 NAV310 Product description This chapter provides information on the special features and properties of the NAV310. It describes the construction and the operating principle of the device, in particular the differ- ent operating modes. Please read this chapter before mounting, installing and commissioning the device. -
Page 16: Construction Of The Nav310
Alignment hole for locating (M12 plug connectors) yellow yellow green Ethernet Supply voltage RS-232 Bottom Fastening thread M6 × 12 Fig. 2: Views of device 8016535/1D2F/2022-11-14 © SICK AG · Germany · All rights reserved · Subject to change without notice... -
Page 17: Tab. 4: Meaning Of The Led Status Indicators
The LEDs signal the operational status of the NAV310. The NAV310 has four LEDs. These visually signal the actual operational status and the sta-- tus of the continuous self-check. The LEDs are on the front of the device on the NAV310. tab. 4 shows the function of the LEDs. -
Page 18: Special Features Of The Nav310
Supply voltage DC 24 V Data interfaces: Ethernet, RS-232 serial • • 1 x output signal switching device for synchronisation Tab. 5: Special features of the NAV310 8016535/1D2F/2022-11-14 © SICK AG · Germany · All rights reserved · Subject to change without notice... -
Page 19: Applications
Operating principle of the NAV310 The NAV310 has an opto-electronic laser measurement system that electro-sensitively scans the contour of its surroundings in a plane with the aid of laser beams. The NAV310 measures its surroundings in two-dimensional polar coordinates. If a measurement beam is incident on an object, the position is determined in the form of distance, direction and remission. -
Page 20: Fig. 4: Diffuse Reflection From Objects
The incident radiation is not reflected diffusely in all directions by reflectors, but direction-- ally. As a result a large portion of the energy emitted can be received by the NAV310. The NAV310 makes use of this situation to be able to exactly measure the positions of reflec-- tors. -
Page 21: Tab. 6: Typical Remissions And Scanning Ranges
3.5.2 Scanning range of the NAV310 The scanning range of the NAV310 is dependent on the remission of the objects to be de-- tected. The better a surface reflects the incident radiation, the greater the scanning range of the NAV310. -
Page 22: Output Of Measured Values
3.7.1 Data interfaces The NAV310 has a serial host interface and an Ethernet interface. The NAV310 is config- ured with the aid of SOPAS ET via these interfaces. The NAV310 also communicates with the AGV’s vehicle computer via its interfaces. -
Page 23: Fig. 9: Requesting Contour Data
Requesting contour data The telegrams each comprise a frame and the data. See "Telegram listing USP", part no.: 8016687, "Telegram listing CoLa-A/B", part no.: 8016855 8016535/1D2F/2022-11-14 © SICK AG · Germany · All rights reserved · Subject to change without notice... -
Page 24: Fig. 10: Pulse For Synchronisation
NAV310. NAV310 The internal time stamp in the NAV310 is a 32-bit counter that counts up by 1 every 1 ms. To synchronise the internal time in the NAV310 with the system time in the vehicle’s control system, the NAV310 provides three options. -
Page 25: Near Field Suppression
Important On the NAV310, near field suppression is deactivated by default when delivered. If you in- stall a NAV310 in a housing (e.g. for explosion protection), then you must configure the near field filter in SOPAS ET. A feature of the NAV310 allows near field suppression for individually configured sectors to be enabled/disabled via a telegram, e.g. -
Page 26: Planning
For the NAV310 the mounting kit part no. 5311055 with mounting material is available. As an alternative you can use a strong stable mounting bracket that provides adjustable alignment of the NAV310 in the X- and Y axis. The NAV310 weighs approx. 2.4 kg (5.29 lb). 8016535/1D2F/2022-11-14 ©... -
Page 27: Tab. 7: Beam Diameter At Different Distances From The Nav310
3.9.3 Distance between NAV310 and the object/surface to be measured The measurement area on the NAV310 starts at 0.5 m (1.64 ft) in front of the optics (light output window). To prevent false measurements, in the case of the recessed installation of the NAV310 the increase in the size of the laser beam with increasing distance is to be taken into account. -
Page 28: Fig. 13: Reflector Height As A Function Of The Distance From 0 To 70 M
The maximum scanning range of the NAV310 is 250 m (820.2 ft) onto reflectors. It is possible to deter- mine the minimum reflector heights based on the characteristics of the floor and the meas- urement distance. -
Page 29: Assembly
– Stable mounting bracket that provides adjustable alignment of the NAV310 in the X and Y axis – 3 screws M6 for the NAV310, screw length dependent on the wall thickness of the fix- ing bracket used Mounting and adjustment of the device Risk of damage to the device! The maximum screw length in the M6 blind threaded hole is 12 mm (0.47 in). -
Page 30: Dismantling The Nav310
Dismantling the NAV310 1. Switch off the supply voltage. 2. Remove the connection cables. 3. Undo screws for mounting the NAV310 to the fixing and remove device. 8016535/1D2F/2022-11-14 © SICK AG · Germany · All rights reserved · Subject to change without... -
Page 31: Electrical Installation
M12 × 4, socket M12 × 5, plug M12 × 8, plug Fig. 14: Connections of the NAV310 The NAV310 has three round multi-pin M12 plug connectors. 8016535/1D2F/2022-11-14 © SICK AG · Germany · All rights reserved · Subject to change without notice... -
Page 32: Preparing The Electrical Installation
The supply of power/the external power supply for the supply of power must be able to provide at least 40 W continuous power, if the switching output is wired at least 48 W continuous power. 8016535/1D2F/2022-11-14 © SICK AG · Germany · All rights reserved · Subject to change without notice... -
Page 33: Undertaking Electrical Installation On The Nav310
(current/voltage measurement) Only connect in electrically isolated state! Ensure the power supply to which the is connected is switched off. NAV310 8016535/1D2F/2022-11-14 © SICK AG · Germany · All rights reserved · Subject to change without notice... -
Page 34: Fig. 15: Connection Of The Voltage Supply
Chapter 5 Operating instructions NAV310 Laser positioning sensor 5.4.2 Connecting supply voltage Pre-assembled cables with flying leads are available for the supply to the NAV310. Brown = V White = V Socket Blue = GND Part no. 6043440, 5 m M12 ×... -
Page 35: Fig. 18: Rs232 Connection
Electrical installation Operating instructions Chapter 5 NAV310 Pre-assembled cables are available for the configuration of the NAV310 via the RS-232 in- terface. White = RxD Brown = TxD Green = Do not use Yellow = Do not use Socket Grey = GND M12 ×... -
Page 36: Commissioning And Configuration
The interactive configuration is carried out using SOPAS ET. Using this configuration soft- ware, you can configure and test the measurement properties, the analysis behaviour and the output properties of the NAV310 as required. The configuration data can be saved as a parameter set (project file) on the PC and archived. -
Page 37: Establish Communication With The Nav310
: 8 data bits, no parity, 1 stop bit. ORT SETTINGS 5. Confirm the settings with OK. The A dialog box is closed. DVANCED SCAN SETTINGS 8016535/1D2F/2022-11-14 © SICK AG · Germany · All rights reserved · Subject to change without notice... - Page 38 3. On the GENERAL tab, highlight INTERNET PROTOCOL (TCP/IP), and then click PROPER- TIES 4. Select USE THE FOLLOWING IP ADDRESS, and enter the following IP address: 192.168.1. x (e.g. 1) 5. Confirm with OK 8016535/1D2F/2022-11-14 © SICK AG · Germany · All rights reserved · Subject to change without notice...
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Page 39: Fig. 19: Ip Communication With Fixed Ip Address
The ADD ADRESS dialog box is closed. Fig. 19: IP communication with fixed IP address 5. Click ADVANCED... button 6. Under TCP PORT(S) activate port 2112 and confirm with OK. 8016535/1D2F/2022-11-14 © SICK AG · Germany · All rights reserved · Subject to change without notice... -
Page 40: Fig. 20: Configuring With Autoip
A scan is performed for devices connected via the connection. SOPAS ET adds the de- vices found to the project tree and uploads the actual parameter set from the device. 8016535/1D2F/2022-11-14 © SICK AG · Germany · All rights reserved · Subject to change without notice... -
Page 41: Initial Start-Up
Once the configuration has been completed, the parameter set must be saved in non-vola- tile memory in the NAV310. In addition, the parameter set should be saved as a project file (spr file with configuration data) on the PC and archived. -
Page 42: Tab. 14: Password Nav310
“client” as A UTHORISED CLIENT 2. Configure the NAV310 for the required application with the aid of the parameters in SOPAS ET. Help for the program user interface as well as for the different options can be found in SOPAS ET. -
Page 43: Connection And Test Measurement
The same limitation also applies when saving measured values displayed in a file. 4. After completing the test measurement successfully, save the configuration perma- nently to the NAV310: Menu NAV310, P ARAMETER AVE PERMANENT 8016535/1D2F/2022-11-14 © SICK AG · Germany · All rights reserved · Subject to change without notice... -
Page 44: Maintenance
(dust, powder, moisture). Damage to the optics in the NAV310! The window in the scanner head on the NAV310 is made of glass. The optical power is re- duced by scratches and smearing on the front screen. Do not use aggressive detergents. -
Page 45: Exchanging A Nav310
NAV310 How to clean the window in the scanner head on the NAV310: 1. Switch off the NAV310 while performing cleaning, as otherwise the scanner head will rotate. 2. Use a clean and soft brush to remove dust from the window. -
Page 46: Troubleshooting
Important Claims under the warranty rendered void! The housing screws of the NAV310 are sealed. Claims under the warranty against SICK AG will be rendered void if the seals are damaged or the device opened. The housing is only allowed to be opened by authorised service personnel. -
Page 47: Troubleshooting And Rectification
8016855, "Telegrammlisting UPS", article no.: 8016687). SICK support If a fault cannot be rectified with the measures stated, the NAV310 may be faulty. The NAV310 cannot be repaired or its functionality restored by the user after a failure. However, quick replacement of a NAV310 by the user is possible. On this subject see chapter 7.2 “Exchanging a NAV310”... - Page 48 – For telephone number and e-mail addresses see rear of these operating instructions. – For postal addresses see also www.sick.com. Do not send device without consultation with SICK service. Important Repairs to the NAV310 are only allowed to be undertaken by trained and authorised service personnel from SICK AG. 8.5.1 Monitor Using the monitor you can display the measured data, the detected reflectors and the position of the NAV310.
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Page 49: Technical Data
Max. relative air humidity 5 … 85 %, non-condensing Tab. 16: Data sheet NAV310 Condition: laser spot completely on the target, warm-up time min. 30 min. 8016535/1D2F/2022-11-14 © SICK AG · Germany · All rights reserved · Subject to change without notice... - Page 50 Reflective tape 983-10 (part no. 5320565) , cylinder with 80mm diameter. You can choose between different combinations of scan angle, scan frequency, and angular resolution. 8016535/1D2F/2022-11-14 © SICK AG · Germany · All rights reserved · Subject to change without notice...
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Page 51: Dimensional Drawings
Mounting hole (M6x12) Rotating diameter Aligning pin RS232 connection (M12x4, plug) Ethernet connection (M12x4, socket) Power connection (12x5, plug) 8016535/1D2F/2022-11-14 © SICK AG · Germany · All rights reserved · Subject to change without notice... -
Page 52: Annex
• Glossary • Link to Declarations of conformity and certtificates 10.2 Ordering information You can find the ordering information for the NAV310 (part no.: 1060834), and for acces- sories on the product page under www.sick.com. 10.2.1 Consumables Article number Article... -
Page 53: Glossary
EEPROM of the NAV310. Parameter set Data set using which the functions implemented in the NAV310 are initialised and activat- ed. Is transmitted from the NAV310 to SOPAS ET and in the reverse direction using U PLOAD or D respectively. -
Page 54: Declarations Of Conformity And Certificates
NAV310 Laser positioning sensor 10.4 EC declaration of conformity At the following address you will find the declarations of conformity and certificates valid for the product: www.sick.com/NAV3xx 8016535/1D2F/2022-11-14 © SICK AG · Germany · All rights reserved · Subject to change without notice... - Page 55 Phone +91 22 6119 8900 Phone +27 11 472 3733 Further locations at www.sick.com E-Mail info@sick-india.com E-Mail info@sickautomation.co.za SICK AG | Waldkirch | Germany | www.sick.com 8016535/2016-05-17 © SICK AG · Germany · All rights reserved · Subject to change without notice...
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